CLEANING BRISTLE BRUSHES AND CLEANING SYSTEMS AND METHODS USING SAME
20220400844 · 2022-12-22
Assignee
Inventors
Cpc classification
A46B9/06
HUMAN NECESSITIES
B60S3/063
PERFORMING OPERATIONS; TRANSPORTING
A46D1/0253
HUMAN NECESSITIES
B60S3/045
PERFORMING OPERATIONS; TRANSPORTING
International classification
A46B9/06
HUMAN NECESSITIES
Abstract
Washing devices, systems and methods comprise a brushing apparatus including vertical, elongated stanchions supporting a flexible, wave-like brush carrier. An array of brushes is mounted to the front of the brush carrier. In particular embodiments the brushes include hubs which are received within apertures formed by the brush carrier. The systems may include a single, relatively-wide stanchion, or multiple stanchions. The stanchions are articulated in an up-and-down, optionally orbital, movement. Spray nozzles and lights may be included in the stanchions and/or brush carrier.
Claims
1. A brushing apparatus for a vehicle washing system, the brushing apparatus comprising: an elongated stanchion extending from a proximal end to a distal end; a flexible, wavelike brush carrier mounted to the stanchion and having a front facing away from the stanchion; and an array of brushes mounted to the front of the brush carrier.
2. The brush apparatus of claim 1 in which the brushes are mounted in apertures formed in the brush carrier.
3. The brush apparatus of claim 2 in which the brushes include annular recesses received in the apertures.
4. The brush apparatus of claim 1 in which the brushes include multiple fingers extending away from the brush carrier, the array of brushes being spaced to cause overlap when the brushes are pressed against a vehicle.
5. The brush apparatus of claim 1 and further including tubing extending within the array of brushes, the tubing including nozzles configured to spray a fluid against a vehicle being washed.
6. The brush apparatus of claim 5 in which the tubing is mounted on the front of the brush carrier.
7. The brush apparatus of claim 6 in which the nozzles comprise holes formed in the tubing.
8. The brush apparatus of claim 5 in which the light tubing is mounted between the brush carrier and the stanchion, and in which the nozzles are received in apertures in the brush carrier.
9. The brush apparatus of claim 1 and further including an array of LEDs positioned between the brushes.
10. The brush apparatus of claim 9 in which the LEDs are mounted between the brush carrier and the stanchion, and are visible through the brush carrier.
11. The brush apparatus of claim 10 in which the LEDs are in the form of light tubing containing the LEDs.
12. The brush apparatus of claim 11 in which the light tubing extends linearly between the proximal and distal ends of the stanchion.
13. A system for washing a vehicle comprising: a horizontal support system; and at least one brush apparatus according to claim 1 mounted to the support system and hanging downwardly therefrom.
14. The system of claim 13 in which the support system includes a motion assembly configured to move the at least one brush apparatus in an up and down motion.
15. The system of claim 14 in which the at least one brush apparatus is moved in an orbital motion.
16. The system of claim 13 and including at least 2 brushing apparatuses according to claim 1.
17. The system of claim 16 in which there are gaps between adjacent brush carriers.
18. The system of claim 16 in which the brushes include multiple fingers extending away from the brush carrier, the array of brushes being spaced to cause overlap with brushes on an adjacent brush carrier when the brushes are pressed against a vehicle.
19. The system of claim 16 in which alternating stanchions are secured together.
20. The system of claim 18 including five brush apparatuses positioned in a line comprising a first, a second, a third, a fourth and a fifth brush apparatus, the first, third and fifth brush apparatuses being secured together, and the second and fourth brush apparatuses being secured together.
21. The system of claim 20 in which the first, third and fifth brush apparatuses are secured together by a cross-member extending along the back side of the second and fourth brush apparatuses, and the second and fourth brush apparatuses are secured together by a second cross-member extending along the back side of the third brush apparatus.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DISCLOSURE
[0068] Disclosed herein are brushes providing uniquely advantageous cleaning of surfaces. The bristles of the disclosed brushes have circumferential cleaning edges which provide high-resolution surface cleaning using less water, less chemicals, less energy, and without causing damage. The brushes comprise a number of bristles including shafts extending outwardly from a hub. A variety of cleaning structures are positioned on the shafts. The brushes are secured to support structures for moving the brushes against surfaces to be cleaned. The brushes in certain embodiments are particularly adapted for use in the cleaning of vehicles in an automated vehicle washing system.
Brushes
[0069] The present invention in one aspect comprises a brush including a hub and a plurality of bristles attached thereto. Each bristle includes an elongated shaft extending from a proximal end to a distal tip. Each bristle has the proximal end attached to the hub. The bristles extend from the hub at an acute angle to a central axis of the hub. Each bristle has an array of multiple cleaning structures extending outwardly from the shaft. The hub and/or the bristles may form a locking structure, such as an annular recess configured to be received within a complementary component, such as a locking collar or an aperture in a support structure.
Brush Components
[0070] Referring to
[0071] In an embodiment, hub 12 includes a central axis 22, and shafts 16 extend parallel to or at an angle to central axis 22. In an embodiment, the bristles extend at an outward, acute angle of no more than 45°, preferably 15°-35°. The bristles may be positioned symmetrically or asymmetrically about central axis 22. Wedge-shaped gussets 24 may be provided to strengthen the positioning of the shafts. A locking structure 26, shown as an annular recess, may be provided to facilitate attachment of hub 12 to a support structure.
Bristles
[0072] In accordance with the present invention, a bristle 14 comprises a shaft 16 carrying a variety of cleaning structures 18. The term “shaft” refers to an elongated member which is generally linear in shape and may include a central axis 28 and a distal tip 30. The bristles may be straight, curved, angled or combinations thereof.
[0073] The shaft of each bristle includes a proximal end 17 secured to the hub. The shaft may extend from the hub at a range of angles, and a variety of such angles may be used for a given brush. The angles are selected based on the intended use of the brush. The angle(s) are also selected to ensure that the bristles are positioned to move effectively relative to nearby bristles. Typically, the bristle shafts will extend at an angle in the range of 0° to 45°, preferably 15° to 35°, relative to the central axis 22 of the hub.
[0074] The shaft is formed from a durable material which is suitably pliant and resilient for holding the cleaning components adjacent a surface to be cleaned. The shaft may have any cross section that provides the desired strength and flexibility. For example, the cross section may be an irregular or regular shape, and it may vary along the length of the shaft. A “regular” cross section refers to one which comprises a cross section that has the shape of a regular polygon. Preferred cross-sectional shapes include round, oval, square, pentagonal, hexagonal, octagonal, etc. In embodiments, the shaft has a number of lengthwise surfaces, for example eight in the case of an octagonal shaft, and cleaning structures may extend from each of these surfaces. The shafts may also include through holes 20, shown in
Cleaning Structures
[0075] The shafts of the bristles support a number of cleaning structures 18 extending outwardly therefrom. In embodiments, cleaning structures 18 are preferably formed integrally with the shaft, as by extrusion molding. The variety and number of such cleaning structures are selected based on the composition of the bristles and the intended use of the brush. Examples of cleaning structures are shown throughout the figures.
Nubs
[0076] One form of a cleaning structure is referred to herein as a “nub”. The term “nub” refers to a relatively small diameter projection extending from the shaft with a size and position to contact a surface to be cleaned. Referring to
[0077] Nubs thereby present several surfaces for contacting and cleaning a surface, including the side wall surfaces 34 and the end surfaces 36. The junction between side walls 34 and end surfaces 36 may be smooth or rough. In one aspect, the junction between a side wall 34 and an end surface 36 is rounded, and in another aspect the junction provides a corner edge 38 which may further enhance the cleaning action of the nub.
[0078] The bristles have multiple nubs attached to each shaft. The number of nubs on a shaft may vary depending on the size of the brush, the use of the brush, and the cleaning effect desired. In embodiments, a bristle includes at least 10, at least 50, or even at least 100 nubs. The nubs may be arranged in patterns or may be irregularly positioned on the shaft. The number, shape and arrangement of the nubs may differ for different portions of a bristle. In one embodiment, the total number of individual nubs 32 per bristle 14 is approximately 120, with cleaning edges per bristle of approximately 960. In such an embodiment there are approximately 7,680 cleaning edges per brush.
Shaft Tips
[0079] Shafts 16 terminate in end portions or tips 30 which may have a variety of shapes. Shaft tips 30 thereby provide another form of a cleaning structure 18. The shaft tip may have any of a variety of shapes adapted to enhance the cleaning action of the bristle, and may include other cleaning structures as described herein. The end portion of the bristle may be pointed, rounded, or have a flat or irregular surface. Shaft tip 30 thereby provides a cleaning surface positioned to contact a surface to be cleaned.
Wiper Blades
[0080] Shaft 16 may also support one or more wiper blades 40. The term wiper blade refers to a component extending from the shaft in a position to act in the manner of a scraper of the surface to be cleaned. Along with the nubs, the wiper blades provide excellent cleaning, and help in retaining the chemical solution during the washing process. Referring to
[0081] In embodiments, the bristles include more than one wiper blade, preferably two or more wiper blades, located along the shaft. The contact surfaces of the wiper blades may be variously oriented relative to the longitudinal axis of the shaft. For example, the contact surface of a wiper blade may be parallel to or angled from longitudinal axis 28 of shaft 16. The wiper blades of a bristle may vary in number and in position along the length of the shaft. Also, the wiper blades may be located adjacent to or nested within the nubs, or may be located spaced from the nubs.
Other Cleaning Structures
[0082] The cleaning structures 18 may further comprise a wide variety of other regularly or irregularly shaped structures. Referring to
[0083]
Brush Materials
[0084] The components of the brushes may be formed from a variety of suitable materials. In a preferred embodiment, thermoplastic media and/or thermoset media are used. These materials have a generally rubbery, soft touch and feel, are highly flexible and shock absorbing, are chemically resistant, are resistant to Ozone, have high elasticity, and can be recycled. Materials such as low-density polyethylene (LDPE), high density polyethylene (HDPE), and reinforced PVC, to name a few, also provide excellent composited brush structures. Examples of materials also include any and all polymer alloys, such as thermoplastic polyurethane (TPU), thermoplastic elastomers (TPE), and thermoplastic vulcanizate (TPV).
[0085] The parts of the brush may need some stiffness and or “extra” strength in the hub area for some designs. This may be obtained from “two shot molding”, which involves sequential injection of a hard polymer followed by an over-molding of a soft polymer. This brings the mixed physical properties together in one part. This may also be done with insert molding where a previously molded part is inserted into an open mold and when the mold is closed a different polymer is shot over or around the inserted part giving the two-tone effect of different properties. This adds strength and durability to a soft exterior part by providing a hard, internal part via molding.
[0086] An example of a good quality co-polymer thermoplastic media bristle brush as described herein is formed from injected molded TPV produced by ExxonMobil Chemical Company and having the following properties: [0087] a specific gravity of approximately 0.930; [0088] an approximate density of 0.930 g/cm3; [0089] an approximate 35-45 shore A hardness; [0090] a compression set of approximately 8-10% (23° C.); [0091] an elongation at break of approximately 350%-450% (23° C.); [0092] a tensile strength at break of approximately 420-580 psi (23° C.); and [0093] a tensile stress at break of approximately 420-580 psi (23° C.).
The TPV has excellent wear characteristics and has many superior abrasion resistant qualities including that it is: highly flexible; naturally hydrophobic; self-cleaning; non-marking; highly resistant to chemicals; polyolefin based; and recyclable within the manufacturing process. The injection molding process has a fast injection rate with rear, middle, and front processing temperatures of approximately 350° to 400° F.; mold temperature of approximately 75°−125° F.; nozzle temperature of approximately 365°−410° F.; processing melt temperature of approximately 290°−420° F.; screw speed of approximately 100-200 RPM's, and a screw compression ratio of approximately 2.0:1 to 2.5:1. Clamp tonnage is approximately 3.0 to 5.0 tons/int.
Brush Production
[0094] The brushes of the present disclosure may be formed in various manners. In one approach, the brush components are formed separately and then combined. In another approach, at least some of the brush components are formed as integral units. In a preferred embodiment, all of the brush components are formed as an integral unit. As used herein, the term “integral” refers to the components comprising a single, unitary structure, such as obtained by injection molding or 3D additive manufacturing.
[0095] The brushes in one embodiment are produced by assembling separate components, or by molding the brushes as integral components. In this respect, the brushes may be referred to as “Formed Brushes”.
Folded Brushes
[0096] In embodiments, the brushes are formed from a brush precursor 80. The brush precursor includes a hub and bristles which are integrally formed in a generally planar shape, as shown in
[0097] In a particular aspect, the hub and bristles of the brush are injection molded to form the brush precursor. The bristles are then repositioned relative to the hub to provide the bristles at the desired angle(s) to the hub. The brush precursor initially has the bristles in a first position relative to the hub, in which, for example, the bristles are oriented relative to the central axis of the hub to facilitate injection molding of the bristles in unison with the hub. To facilitate molding, the hub may have a planar configuration and the bristles are formed in a first position extending in a coplanar fashion with the hub. That is, the attachments of the bristle shafts define a plane with the hub, and the bristles extend in the plane orthogonal to the central axis of the hub.
[0098] The bristles are then moved to a second position extending at an angle to the central axis of the hub. For example, in a preferred embodiment the bristles are folded relative to the hub to form a brush having the bristles in the second position. In the second position, the bristles may extend parallel to or at an angle to the central axis of the hub. The resulting Folded Brush may comprise any of the features associated with a Formed Brush, and vice versa. For example, a Formed Brush and a Folded Brush may both have a “squid-like” appearance with the bristles extending at an acute angle of not more than 45°, such as 15° to 35°, relative to the central axis of the hub. For this reason, the brushes of the present invention are also sometimes collectively referred to as the SQUID′ brushes.
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[0100] Hub 12 is cylindrical in shape and has a central axis 22. The center of the hub may be solid (
[0101] The brush precursor 80 is preferably molded as a single, integral unit. As shown in
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[0103] The bristles of the brush precursor are folded inward from the first position to the second position to form a Folded Brush 98. Referring to
[0104] The brushes are easily formed by hand, or by mechanical means, by simultaneously pushing upwardly and inwardly on the interior side of the hub 12 while collectively rotating down the proximal ends of the bristles. The wedge-shaped gussets 96 are thereby brought together. As shown in
Locking Systems
[0105] The Folded Brushes may also include a system for locking the bristles in the second position relative to the hub. Such locking systems may be as simple as the use of an adhesive, sonic welding, or other means for directly securing the bristles together, for example by connecting wedge portions of adjacent gussets 96.
[0106] Alternatively, the bristles and/or the hub may include mechanical features that are used to secure the bristles in position. In such embodiments, separate locking members may secure the bristles together in the second position. For example, a locking collar may be applied surrounding the bristles and holding them in place. In one approach, at least one of the hub and the bristles defines a structure formed complementary to the locking member. As shown in the drawings, an exemplary complementary structure 26 may comprise an annular recess 102 defined by the hub and/or bristles. Referring to
[0107] Referring to
[0108] In another aspect, the locking mechanism can be used to dictate the angles of the bristles in the second position. For example, the bristles of the Folded Brush may be angled based on the configuration of the locking mechanism. Considering the Folded Brush of
[0109] It will be appreciated that various other mechanical configurations can operate in a similar manner. For example, the brush may instead include an annular ridge received in an annular recess of a locking mechanism. Further, other mechanical couplings providing a form fit, press fit, snap fit, or the like, can be adapted to lock the bristles in the second position.
Support Structures
[0110] The brushes may be used in a variety of ways and for a variety of purposes. For example, the Formed Brushes exemplified in
[0111] In embodiments, the locking structure is also used to secure the brush to a support structure. For example,
[0112] In other embodiments, the folded brush may be directly inserted into a support structure which also functions as the locking mechanism.
Vehicle Washing
[0113] By way of example, a particular utility of the Squid Brushes is in the cleaning of vehicles. Shown in
[0114] A preferred aspect is a brush apparatus comprising an array of brushes supported on a composite stanchion as shown in
[0115] The brushing apparatus may also provide additional components to enhance the utility of the SQUID′ Brushes. As shown in
[0116] Also shown in
[0117] In addition, other devices of interest may be positioned within or extending through the central apertures 82. By way of example, LED tubing 156 positions an LED light source 158 at the end of the central aperture. Such lighting allows for better visibility of the cleaning of the vehicle, and also can provide an interesting visual effect for persons in a vehicle being cleaned.
[0118] As known in the art, the cleaning effect of the brushing apparatus can be enhanced by having the stanchions, and therefore the brushes, move relative to the vehicle during cleaning. The type of relative movement between the stanchions and the vehicle can be varied, including up-and-down, translated, rotary, oscillating, etc. Also, the stanchion may be moved relative to a stationary vehicle, or the vehicle may be moved through a stationary vehicle washing system.
Example Vehicle Washing System
[0119] The structural and material makeup of the injection molded bristle brush can be flexibly formulated with many different specifications. By way of example, it has been found that an exemplary embodiment includes approximately eight (8) bristles with an overall length of approximately 3″. The bristles have even or uneven lengths, a textured shaft diameter of approximately 0.250″, and a length of approximately 1″. In one embodiment, each bristle has approximately six rows, each row having approximately twenty nubs, and each nub having approximately eight cleaning edges for the remaining bristle length of approximately 2″ and an overall outside diameter of approximately 0.375″.
[0120] The annular recess of the brushes (upon being fold-formed into a Squid shape) has a cylindrical shape having an approximate inside diameter of 1.125″ and outside proximal and distal shoulder diameters of approximately 1.375. The inside height dimension of the cylindrical shoulder is approximately 0.250″.
[0121] After the brush assembly has been inserted into the stanchion's approximate 1″ diameter hole and approximate 0.250 thickness, the annular recess experiences an approximate 0.065″ compression throughout the shoulder area to secure its attachment to the stanchion.
[0122] Thus, in an embodiment, an aspect of the present invention is a multiple soft bristle brush assembly that is manufactured (e.g., injection molded) in a planar form which is then subsequently formed into a geometrical shape (resembling the profile of a squid). Each bristle may include a wedge-shaped, gusseted shaft with multiple projections (nubs) having cleaning edges circumferentially around the shaft. The brushes may be received in any type of support. In a particular embodiment, the brushes are mounted to a stanchion comprising an elongate material which may hold numerous brushes and which may be moved against a surface to be cleaned. The brushes preferably include a formed locking recess for simple insertion into the composited type stanchion. The stanchion contains multiple soft bristle brushes each having bristles with multiple cleaning type tips (nubs) throughout the profile of the bristles which provide continuous total brush cleaning regardless of how the bristles of the brush may deflect during the washing process.
Drum
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Hand Washer
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Dual Bristles
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[0126] In embodiments, disclosed are vehicle washing devices and systems using the Squid Brushes. The devices comprise suspended linear composited stanchions which are fully populated with Squid brushes and which are generally non-rotating type. The articulating brushes achieve excellent high-resolution vehicle cleaning requiring significantly less water, chemical, and energy to operate.
[0127] The soft bristles of the Squid brushes with their circumferential cleaning edges have been shown to reach inwardly to totally clean even the toughest to reach areas of the vehicle—ledges, crevices, nooks and crannies often found with recessed windows, lights, door handles, mirrors, and grills. The washing process is extremely quiet in its operation, and almost totally eliminates the possible incidence of vehicle damage, because conventional brush rotation and required crush of the rotating brushes has been eliminated.
[0128] A vehicle washing brush apparatus and system in accordance with the present invention, provides soft bristle brushes which are self-fastening without the need for ancillary attachment parts; are light weight; are easy to assemble, install, replace, and service; and have purchase costs that are significantly reduced.
Miscellaneous Uses
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Vehicle Washing System and Method
[0132] The invention further includes vehicle washing systems and methods which may advantageously use the foregoing described brushes and related components. Provided are photographs of a system exemplifying structures and features of the system.
[0133] Referring to
[0134] This center component 300 includes a support structure 302 including sides 304 and top support 306. These may comprise any suitable material for supporting the components of the system hereafter described. Advantageously, the center component has a low profile which leaves considerable clearance for a vehicle to be washed, while also not requiring an excessive amount of room outside of the support structure.
[0135] As shown in
[0136] The brush supports may have a wave-like form. This form provides for having the brushes contact a vehicle at various angles in order to effectively clean surfaces of varying shapes and positions. With the wave-like form, it is apparent that some brushes extend somewhat upwardly, others extend straight out, and yet others extend somewhat downwardly.
[0137] In use, the center component moves the brushing units as they contact the vehicle to be washed. In a preferred embodiment, the vehicle is moved relative to the center component, which is fixed to the floor. Alternatively, the center unit is moved as a vehicle is held stationary. It will be appreciated that the relative movement of the vehicle toward the brushing units will cause the brushing units to move against the vehicle front, up and onto the vehicle hood, and continuing on over the front windshield and the top of the vehicle. As the movement continues, the brushing units will move along the back of the vehicle, such as onto the back trunk hood and/or into and against the bed of a truck.
[0138] As previously mentioned, the wave-like form of the brush supports will cause the brushes to move against surfaces of the vehicle at differing angles, which can facilitate a thorough washing of all of the various surfaces of the vehicle. As will be discussed hereafter, the movement of the brush supports, and therefore of the brushes, relative to a vehicle further contributes to the thorough washing of the vehicle. The brush supports are formed of a material having a selected degree of flexibility, which can be determined to optimize the flexing of the brush supports as they interact with the vehicle surfaces.
[0139] From the front view it is shown that an exemplary embodiment includes five brush supports, each having rows of four brushes. The brushes are sized and positioned to provide overlapping coverage of the vehicle surfaces. The brushes are also positioned along the edges of each brush support to assure overlapping coverage between brush supports. The brush supports are also positioned so that the outer brush supports align with and can ride along the outside surfaces of the vehicle hood and roof, as well as the rails of a pickup truck. The interior brush supports are positioned to cover the central surfaces of the vehicle, including to fully span the width of the bed of a pickup truck.
[0140] Also as described later in more detail, the brush supports may carry associated components. For example, spray nozzles are spaced throughout the brush supports to direct fluids against the vehicle. The placement of these nozzles is highly advantageous as it applies the liquids directly at the location intended. This is contrasted from prior art systems where the liquids may be dropped only onto the upper facing surfaces of the vehicle, or the liquids may be applied by the rotation of large brushes. The use of such brushes is further inefficient as the brushes fling the liquids in all directions such that only a small arc of the rotation directs the liquids against the vehicle.
[0141] The use of the nozzles adjacent the brushes in the present system is thereby seen to provide an efficient use of liquids employed in vehicle washing. This has ecological benefits as the total amount of such liquids can be reduced. It also is economical in that reducing the amount of liquids used means that there is less expense in reclaiming or disposing of the liquids.
[0142] The brush supports may also include lights. For example, strip LED lighting can be provided which extends, such as vertically, along the brush supports. This lighting has both a practical use and an aesthetic effect for occupants of the vehicle as it is being washed.
[0143] Referring to
[0144] One aspect of the stanchions is that they are secured together to provide lateral stability to the movement of the brush supports. As shown in
[0145] The interconnection of the stanchions serves several purposes. The connections in general impart overall strength and relative rigidity of the brushing units. Also, the connection of the outer stanchions through the center stanchion allows the outer stanchions to be positioned to ride on the outside edges of the vehicle, including the rails of a pickup truck bed, without falling off to the outside. The overall weight also is applied in a manner that evens out the pressure applied to the vehicle.
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[0148] The curved bottom portion of the brush support serves several purposes. As is apparent in the drawings, the curved bottom provides that brushes located in that area extend in varying directions ranging from horizontal, to angled downwardly, to extending straight down. This assures efficient and effective cleaning of the surfaces of a vehicle as the vehicle moves relative to the brush support. The curved bottom also provides increasing flexing of the brush support as the brushes move across changing surfaces of the vehicle, such as in the transition from the vehicle hood to the front windshield.
[0149] In a similar manner, the brush supports in certain embodiments include two or more curved portions extending along the length of the stanchions. As shown in
[0150] In
[0151] The stanchions and/or brush supports may also carry nozzles 344 used to deliver fluids to the vehicle. As previously mentioned, this is particularly advantageous in providing a delivery of fluids closely directed to the surfaces of the vehicle. Both the lights and the nozzles may be placed in any configuration that is considered to be effective in the system.
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[0153] The motion of the stanchions can be achieved, for example, by the use of a crankshaft component 346 for the stanchion mount. This translates the rotary motion of a motor to the up-and-down and in-and-out motion of the brushes.
[0154] The crankshaft component includes a series of aligned crank arms 348 having corresponding first and second ends. The crankshaft component is mounted to rotate about an axis which extends through the midpoints of the crank arms. A drive shaft, such as from a motor, is aligned with the axis of rotation of the crankshaft component.
[0155] Alternate stanchions are mounted on supports extending between the first ends of adjacent crank arms, such as at 350. The other stanchions are mounted on supports extending between the second ends of adjacent crankshafts. The alternating stanchions are thereby mounted on arms which extend in opposite directions from the axis. As a result, rotation of the crank shaft component causes the outer stanchions 316 and 318 and center stanchion 320 to move upward as the intermediate stanchions 324 and 326 move downward.
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[0157] A supporting strap 364 is shown in
[0158] The present invention provides a system and related method for washing vehicles using novel and highly effective washing brushes, brush supports and stanchions, as well as systems for oscillating the stanchions as the brushes ride against the vehicle surfaces. These systems are supported by ancillary components which may comprise conventional systems known in the art. For example, known drive motors and supports may be used, including existing hydraulic fluid systems. Fluids may be delivered to the inventive system by conventional sources.
[0159] In
[0160] The articulating system includes a bank of brushing structures as previously described. The articulation is used to move the bank of brushing structures against any or all of the front, sides and rear of the vehicle as the vehicle and system 400 are moved relative to one another. For example, in a conventional approach a vehicle is moved forward into engagement with the washing system. The articulating system may first be positioned in front of the vehicle with the brushing units parallel to the front of the vehicle. Due to the articulation, the brushing units may even be moved along with the vehicle a distance to provide for prolonged brushing of the vehicle front.
[0161] As the vehicle continues to move relative to the system 400, the bank of brushing units is moved toward the outside of the vehicle, while engaging the vehicle at the front corner. Still further, the bank of brushing units continues to pivot until the brushing units extend parallel to the side of the vehicle. The bank of brushing units may be maintained in this position as the vehicle continues to move forward, thus causing the brushing units to move along the side of the vehicle towards the rear end.
[0162] As for the front end, the bank of brushing units are rotated around the rear corner of the vehicle to thoroughly wash the corner components of the vehicle. Eventually, the bank of brushing units is rotated until the brushing units extend parallel to the rear of the vehicle. Also as before, the articulation can be used to have the brushing units “follow” the vehicle, which allows the brushing of the rear of the vehicle to be maintained for a period of travel of the vehicle.
[0163] Disclosed is a suspended linear composited stanchion which is fully populated with brushes having a generally non-rotating type of car washing action. The articulating brushes achieve excellent high-resolution vehicle cleaning requiring significantly less water, chemicals, and energy to operate.
TABLE-US-00001 Reference Number 10 brush 12 hub 14 bristle 16 shaft 17 proximal end 18 cleaning structures 20 through holes 22 central axis of hub 12 24 gussets 26 locking structure 28 central axis of shaft 16 30 end portion/tip 32 nub 34 side wall of a nub 32 36 end surface of a nub 32 38 corner edge of nub 32 40 wiper blade 42 side wall of blade 40 44 contact surface of blade 40 46 rounded nubs 48 cup-shaped nubs 50 needle-type nubs 52 wafer type nubs 54 pad-type nubs 56 corkscrew nubs 58 60 brush 62 tree branches 64 coarse comb 66 forked wiper blade 68 tapered branches 70 dense comb 72 fine tapered fins 74 coarse tapered fins 76 radius 80 brush precursor 82 hub central aperture 84 proximal end of 16 86 connectors 87 open spaces 88 webbing 90 ejection pin locations (inner) 92 ejection pin locations (outer) 94 braces 96 wedge-shaped gussets 98 Folded Brush 100 wedge portions 101 gusset mating faces 102 annular recess (FIG. 17) 104 bristle recess 106 proximal shoulder 108 distal shoulder 110 locking member 112 annular ring 114 brush - FIG. 21 116 locking collar - FIG. 21 118 annular recess - FIG. 21 120 support structure - FIG. 21 122 tapered surface - FIG. 21 124 brush - FIGS. 23-24 126 aperture - FIGS. 23-24 128 support structure - FIGS. 23-24 130 brush - FIG. 25 132 aperture - FIG. 25 134 support structure 140 stanchion (FIG. 26) 142 apertures (FIG. 26) 144 brushes 146 attachment end 148 attachment means 150 hubs 152 spray nozzles 154 tubing 156 LED tubing 158 LED light source 160 drum stanchion 162 apertures 164 washing mitt 166 wrist cuff 168 support structure 170 dual bristle 172 dual bristle shafts 174 bristle nubs 176 rings 178 annular recesses 180 stanchion 182 pole brush 184 water line 186 rigid conduit 188 support structure 190 brushes 192 spraying 194 hand brush 196 support structure 198 brushes 200 handle 202 toothbrush 204 brushes 206 support structure 208 handle 210 dishwashing brush 212 support structure 214 handle 216 brush 218 nesting brush 220 bristle 222 stem 300 center component 302 support structure 304 sides 306 top support 308 brushing units 310 brush support 312 brushes 314 stanchion 316 outer stanchion 318 outer stanchion 320 center stanchion 322 lateral arm 324 stanchion 326 stanchion 328 lateral arm 330 slider 332 slider 334 slider 336 bottom curved portion 338 second curved portion 340 tubes 342 lights 344 nozzles 346 crankshaft component 348 crank arms 350 between crank arms 354 stanchion support 356 bolts 358 collar 364 supporting strap 366 support lines 368 end of crankshaft component 370 end strut 400 articulating system 402 external support 404 top structure 406 horizontal arm 408 vertical pin 410 second vertical pin