Light fixture with rotatable light modules
11543109 ยท 2023-01-03
Assignee
Inventors
- Ricky M. Mitchell, Jr. (Dallas, GA, US)
- LaDarius Agee (Lilburn, GA, US)
- Richard H. S. Bella (Snellville, GA, US)
- Paul W. Lewis, Jr. (Grantville, GA, US)
Cpc classification
F21V15/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V31/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V17/107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An environmentally sealed light fixture for illuminating potentially hazardous environments. The sealed light fixture includes multiple light modules that are independently rotatable to customize the direction of light emitted from the fixture. The fixture is also modular and scalable, enabling additional light modules to be added to increase lumen output or area coverage. The sealed light fixture includes sealed light chambers, electronics chambers, and sealed connections between the modules for maintaining the integrity as well as concealing the wiring and electrical connections within the light fixture.
Claims
1. A light fixture comprising: an electronics module enclosing electrical components for providing power to the light fixture; a first light module comprising a first light source and adapted to emit light generated by the first light source from a bottom side of the first light module; a second light module comprising a second light source and adapted to emit light generated by the second light source from a bottom side of the second light module; a first rotatable connector comprising a first connector portion having a first fixture connection and a second connector portion having a second fixture connection, wherein the first fixture connection of the first connector portion of the first rotatable connector is coupled to the electronics module and the second fixture connection of the second connector portion of the first rotatable connector is coupled to a top side of the first light module opposite the bottom side of the first light module, wherein the first connector portion and the second connector portion of the first rotatable connector are rotatably connected such that an axis of rotation between the first connector portion and the second connector portion of the first rotatable connector extends at a location that is vertically offset above the top side of the first light module and such that the first light module is rotatably coupled with the electronics module, the first rotatable connector enabling rotational positioning of the first light module relative to the electronics module and also defining a conduit through which wires pass from the electronics module to the first light module to connect the first light source to the electrical components; and a second rotatable connector comprising a first connector portion having a first fixture connection and a second connector portion having a second fixture connection, wherein the first fixture connection of the first connector portion of the second rotatable connector is coupled to the top side of the first light module and the second fixture connection of the second connector portion of the second rotatable connector is coupled to a top side of the second light module opposite the bottom side of the second light module, wherein the first connector portion and the second connector portion of the second rotatable connector are rotatably connected such that an axis of rotation between the first connector portion and the second connector portion of the second rotatable connector extends at a location that is vertically offset above both the top side of the first light module and the top side of the second light module when the bottom sides of the first light module and the second light module are coplanar such that the first light module is rotatably coupled with the second light module and such that the first light module is interposed between the electronics module and the second light module, the second rotatable connector enabling rotational positioning of the second light module relative to the first light module.
2. The light fixture of claim 1, wherein the first rotatable connector comprises a plurality of interlocking teeth on the first connector portion of the first rotatable connector that engage with interlocking teeth on the second connector portion of the first rotatable connector.
3. The light fixture of claim 2, wherein the first rotatable connector comprises a seal between the first connector portion and the second connector portion to seal the conduit within the first rotatable connector.
4. The light fixture of claim 2, wherein the first rotatable connector comprises a threaded connection to releasably secure the first connector portion to the second connector portion.
5. The light fixture of claim 2, wherein the first rotatable connector comprises a spring element to bias the interlocking teeth on the first connector portion toward the interlocking teeth on the second connector portion.
6. The light fixture of claim 1, wherein the first light module and the electronics module each comprises a longitudinal axis, the longitudinal axis of the first light module and of the electronics module extend parallel to one another, and the first rotatable connector enables the first light module to rotate relative to the electronics module while the longitudinal axis of the first light module remains parallel to the longitudinal axis of the electronics module.
7. The light fixture of claim 1, wherein the second rotatable connector defines a conduit through which wires from the electronics module pass to the second light module to connect the second light source to the electrical components.
8. The light fixture of claim 1, wherein the first light module and the electronics module are each environmentally sealed to prevent ingress of material into the first light module, the electronics module, and the first rotatable connector.
9. A sealed light fixture, comprising: an electronics module enclosing electrical components; a first sealed light housing having a bottom side configured to emit light and a top side opposite the bottom side; a second sealed light housing having a bottom side configured to emit light and a top side opposite the bottom side; and a first rotational joint adapted to couple the electronics module to the first sealed light housing along a first lateral side of the first sealed light housing and a second rotational joint adapted to couple the second sealed light housing to the first sealed light housing along a second lateral side of the first sealed light housing opposite the first lateral side such that the first sealed light housing is interposed between the electronics module and the second sealed light housing, each of the first and second rotational joints comprising: a first connector portion having a first housing interface and a second connector portion having a second housing interface, the first connector portion defining a first conduit extending from the first housing interface to a first joint interface, the second connector portion defining a second conduit extending from the second housing interface to a second joint interface, wherein the first connector portion of the first rotational joint is adapted to connect to the electronics module and the second connector portion of the first rotational joint is adapted to connect to the top side of the first sealed light housing, wherein the first connector portion and the second connector portion of the first rotational joint are rotatably connected such that an axis of rotation between the first connector portion and the second connector portion of the first rotational joint extends at a location that is vertically offset above the top side of the first sealed light housing, wherein the first connector portion of the second rotational joint is adapted to connect to the top side of the first sealed light housing and the second connector portion of the second rotational joint is adapted to connect to the top side of the second sealed light housing, wherein the first connector portion and the second connector portion of the second rotational joint are rotatably connected such that an axis of rotation between the first connector portion and the second connector portion of the second rotational joint extends at a location that is vertically offset above both the top side of the first sealed light housing and the top side of the second sealed light housing when the bottom sides of the first sealed light housing and the second sealed light housing are coplanar, and wherein the first joint interface and the second joint interface of each of the first and second rotational joints are adapted to engage to provide a releasable rotational joint to enable rotational positioning of the first sealed light housing relative to the electronics module and the second sealed light housing relative to the first sealed light housing.
10. The sealed light fixture of claim 9, wherein the first joint interface and the second joint interface of at least one of the first or second rotational joints comprise a plurality of interlocking teeth adapted to engage to rotationally lock the first connector portion and the second connector portion of the at least one of the first or second rotational joints.
11. The sealed light fixture of claim 10, wherein the first joint interface and the second joint interface of the at least one of the first or second rotational joints are releasably secured together with a threaded connection.
12. The sealed light fixture of claim 9, wherein at least one of the first or second rotational joints comprises a gasket to seal the first joint interface and the second joint interface to seal the first conduit or the second conduit against a surrounding environment.
13. The sealed light fixture of claim 9, wherein the first sealed light housing and the second sealed light housing are electrically coupled through the first conduit and the second conduit of the second rotational joint.
14. A light fixture comprising: an electronics module; a first sealed light housing having a first lateral side and a second lateral side opposite the first lateral side, and a bottom side configured to emit light and a top side opposite the bottom side; a second sealed light housing having a bottom side configured to emit light and a top side opposite the bottom side; a first rotatable connector adapted to couple the electronics module with the first sealed light housing, the first rotatable connector comprising a first portion adapted to connect to the electronics module and a second portion adapted to connect to the first sealed light housing such that the electronics module extend along the first lateral side of the first sealed light housing, the first and second portions of the first rotatable connector adapted to couple to define a sealed conduit from the electronics module to the first sealed light housing and to provide a releasable rotational joint to enable rotational positioning of the first sealed light housing relative to the electronics module; and a second rotatable connector adapted to couple the first sealed light housing with the second sealed light housing such that the second sealed light housing extends along the second lateral side of the first sealed light housing such that the first sealed light housing is interposed between the electronics module and the second sealed light housing, the second rotatable connector comprising a first portion connected to the first sealed light housing and a second portion connected to the second sealed light housing, the first and second portions of the second rotatable connector adapted to couple to define a sealed conduit from the first sealed light housing to the second sealed light housing and to provide a releasable rotation joint to enable rotational positioning of the second sealed light housing relative to the first sealed light housing, wherein the first portion of the first rotatable connector is coupled to the electronics module and the second portion of the first rotatable connector is coupled to the top side of the first sealed light housing such that an axis of rotation between the first portion and the second portion of the first rotatable connector extends at a location that is vertically offset above the top side of the first sealed light housing, and wherein the first portion of the second rotatable connector is coupled to the top side of the first sealed light housing and the second portion of the second rotatable connector is coupled to the top side of the second sealed light housing such that an axis of rotation between the first portion and the second portion extends at a location that is vertically offset above both the top side of the first sealed light housing and the top side of the second sealed light housing when the bottom sides of the first sealed light housing and the second sealed light housing are coplanar.
15. The light fixture of claim 14, wherein the first and second portions of the first rotatable connector or the first and second portions of the second rotatable connector are adapted to couple with a threaded connection.
16. The light fixture of claim 14, wherein the first rotatable connector or the second rotatable connector comprises a spring element to maintain connection of the respective first or second portions.
17. The light fixture of claim 14, wherein the first rotatable connector comprises a frictional connection between the first and second portions to help maintain the first sealed light housing in a fixed position with respect to the electronics module.
18. The light fixture of claim 14, wherein the first rotatable connector or the second rotatable connector comprises a gasket.
19. The light fixture of claim 14, wherein each of the first and second portions of the first and second rotatable connectors comprises interlocking teeth, the interlocking teeth configured to maintain a relative position of the first sealed light housing or the second sealed light housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A further understanding of the nature and advantages of various embodiments may be realized by reference to the following figures. In the appended figures, similar components or features may have the same reference label. Further, various components of the same type may be distinguished by following the reference label by a dash and a second label that distinguishes among similar components. If only the first reference label is used in the specification, the description is applicable to any one of the similar components having the same first reference label irrespective of the second reference label.
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DETAILED DESCRIPTION
(13) The subject matter of embodiments of the present invention is described here with specificity to meet statutory requirements, but this description is not necessarily intended to limit the scope of the claims. The claimed subject matter may be embodied in other ways, may include different elements or steps, and may be used in conjunction with other existing or future technologies. This description should not be interpreted as implying any particular order or arrangement among or between various steps or elements except when the order of individual steps or arrangement of elements is explicitly described.
(14) In the interest of clarity, not all of the routine features of the examples described herein are shown and described. It will, of course, be appreciated that in the development of any such actual implementation, numerous implementation-specific decisions need to be made in order to achieve the developer's specific goals, such as compliance with application- and business-related constraints, and that these specific goals will vary from one implementation to another and from one developer to another.
(15) Embodiments described herein include a light fixture rated for harsh and/or hazardous environments that include rotatable light modules for use in industrial applications. Additionally, the embodiments described herein are scalable and modular to enable light fixtures to be scaled and customized for particular industrial applications. Additional light modules may be added to the light fixture in a modular manner to achieve a higher lumen output. The rotatable light fixtures described herein may be rated for harsh and hazardous environments including industrial environments, petrochemical environments, manufacturing environments, and other such environments.
(16) Embodiments of the present disclosure are directed to, among other things, a modular, rotatable light fixture for use in harsh environments. The modular rotatable light fixture includes at least two light modules and an electronics module interposed between the two light modules. In some examples, the light fixture may include multiple light modules positioned on one or both sides of the electronics module. In some examples, the electronics module may include light elements and the light modules may include light driver electronic components. Rotating connections between the modules enable individual direction and rotation of the modules relative to each other. The rotating connections also provide protection against ingress of environmental elements into the light fixture. In some aspects, the rotating connections also create an integral wireway channel that allows for light sources of the light modules to be connected with internal electronics of the electronics module and to connect additional light modules, enabling scaling of the size of the light fixture. In various cases, the integral wireway channel may improve ingress protection at the wire entry points into the electronics module and the light modules, thereby protecting the wires and electronics of the light fixture from the surrounding environment. The integral wireway channel may also eliminate or minimize undesirable aesthetics (e.g., exposed hardware or wiring) without requiring additional cosmetic components or parts to conceal the undesirable aesthetic features. Moreover, while individually the electronics module and the light module are of a size compatible with existing manufacturing methods, when assembled together they may form a light fixture of size that can accommodate larger volumes of light sources and electronics necessary than typical manufacturing techniques allow.
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(18) In the illustrated embodiment, the sealed light fixture 100 is arranged with the electronics module 110 in the center of the arrangement with two light modules 102 on each side of the electronics module 110. The light modules 102A and 102C immediately adjacent the electronics module 110 are coupled to the electronics housing via the rotating joints 104A-D. The light modules 102B and 102D are coupled to the light modules 102A and 102C through rotating joints 106A-D. The rotating joints 104A-D and 106A-D are shown and described in greater detail with respect to
(19) The rotating joints 104A-D and 106A-D allow for individual rotational positioning of the light modules 102 relative to the electronics module 110 as well as each other. Each rotating joint 104A-D and 106A-D provides rotation about a single axis, such that each light module 102 may rotate about its length. As shown and described with respect to
(20) The sealed light fixture 100 is shown with four light modules 102 and one electronics module 110. The sealed light fixture 100 enables expansion and scaling of different numbers of electronics modules 110 and light modules 102 for particular needs and environments. The light modules 102 include fixture locations 108 where additional rotating joints 104 and 106 may connect to provide connections to additional light modules and electronics enclosures. This expandability enables the sealed light fixture to be scaled to any number of light modules 102 connected to one another with rotating joints 106. As shown, additional light modules 102 may be connected to the existing light modules 102A-D to provide additional parallel light modules. Additionally, electronics module 110 includes end connection points 137 and side mounting locations 136 for connecting further electronics module 110 and/or light modules 102, for example to expand in a second direction, enabling the sealed light fixture 100 to expand in both an X and a Y direction to create a light fixture of any suitable dimensions to provide additional lumens to light an area. An example of the sealed light fixture 100 attached to a second sealed light fixture is shown in
(21) The sealed light fixture 100 is entirely sealed against the surrounding environment when installed such that the interior of the light modules 102 and the electronics module 110 are all sealed against ingress of foreign matter from the surrounding environment. In particular, the electronics module 110 receives power and electronics control wiring through port 112, which is sealed around such wiring. The electronics module 110 may include circuit boards, drivers, ballasts, or other electrical components for operation of the sealed light fixture 100. The electronics module 110 may also include light elements, directed upwards for uplighting or downwards towards a floor or surface beneath the sealed light fixture 100.
(22) The light modules 102 include components shown in the exploded view of
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(25) Though only a single angle is shown for rotating joints 106 and 104, as described below with respect to
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(28) The first connector portion 120 includes a fixture connection 132 to connect, either permanently or releasably, to the electronics module 110 at side mounting locations 136. The second connector portion 122 likewise includes a fixture connection 134 to connect, either permanently or releasably, to a light module 102. The fixture connections 132 and 134 may be affixed with screws, adhesives, welding, rivets, or other such attachment mechanisms. The fixture connections 134 and 134 may also include a gasket or other seal to seal the connection between the fixture connection 134 and the electronics module 110 or the light module 102 to ensure the sealed light fixture 100 is entirely sealed against the environment.
(29) The rotational engagement 124 is pictured as including a plurality of interlocking teeth on each of the first connector portion 120 and the second connector portion 122 that interlock to maintain a set angular position relative to one another when the rotational engagement 124 is secured. In some embodiments, the rotational engagement 124 is secured through the use of a threaded connection, including a screw through the first connector portion 120 or the second connector portion 122 to secure the two together securely and engage the interlocking teeth of the rotational engagement, as shown and discussed in more detail with respect to
(30) In some embodiments, the rotational engagement 124 may be secured through the use of a spring element, such as a tension spring that provides tension to maintain the first connector portion 120 and the second connector portion 122 in contact. The spring element may bias the teeth into contact with one another. In some embodiments, an external spring may provide a compressive force to maintain the rotational engagement 124 in contact. For example, a pin may traverse the rotational engagement 124 from the first connector portion 120 and protrude through the second connector portion 122. On the exterior of the second connector portion 122, a captured spring on the pin may provide a compressive force to maintain the rotational engagement 124 in contact. For adjusting the rotational engagement in such embodiments, the spring may be compressed with a greater force to disengage the rotational engagement 124 and set the desired angle.
(31) In some embodiments, the rotational engagement 124 may incorporate friction enhancing elements to alone maintain, or assist in maintaining, the position of the respective components of the rotational joint 104. For example, the rotational engagement 124 may not include the interlocking teeth but may instead include a frictional surface, such as provided by a rubber gasket, such that when the rotational engagement 124 is tightened through the threaded connection or other means the friction of the rubber gasket resists rotation of the rotational joint 104. Alternatively, a frictional element may be provided on the interlocking teeth of the rotational engagement 124.
(32) The rotational joint 104 may be constructed from various suitable materials as desired. In some cases, rotational joint 104 may be constructed from any metallic or polymeric material having suitable rigidity and suitable thermal management properties so as to effectively dissipate heat generated by the components of the sealed light fixture 100. As a non-limiting example, in some embodiments the rotational joint 104 may be constructed from metal, such as aluminum or steel. In some embodiments, the rotational joint 104 is formed of cast aluminum.
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(36) In some embodiments, the rotating joints 104 and 106 allow the light modules 102 to be angled upwardly or downwardly relative to the electronics module 110 and/or each other. In this way, the directionality of the light emitted from the light fixture 100 can be controlled. While the light modules 102 are illustrated and described as being rotatable relative to the electronics module 110 and each other, it should be noted that not all light modules 102 must be rotatable within the light fixture 100. By way only of illustration, in some embodiments the light modules 102 directly adjacent the electronics module 110 could be fixedly attached to the electronics module 110 but other of the adjacent light modules 102 could be rotatably connected to each other. Moreover, while the light fixture 100 may be symmetrical in that the same number of light modules 102 are provided on each side of the electronics module 110, such is not a requirement.
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(38) As shown in
(39) The cover 160 may be removably secured over the electronics housing 170 to selectively enclose the electronic housing 170. The cover 160 may be removably secured to the electronics housing 170 via various suitable mechanical or chemical mechanisms as desired. In the example of
(40) The electronics housing 170 and cover 160 may be constructed from various suitable materials as desired. In some cases, the electronics housing 170 and/or the cover 160 may be constructed from any metallic or polymeric material having suitable rigidity and suitable thermal management properties so as to effectively dissipate heat generated by the electronics housed within the electronics module 110. As a non-limiting example, in some embodiments the electronics housing 170 and a cover 160 are constructed from metal, such as aluminum or steel. In some embodiments, the electronics housing 170 and/or cover 160 is formed of cast aluminum.
(41) Each light module 102 includes a light module housing 172, light elements 162 (illustrated as LED strips), a gasket 164, a lens 166, and a frame 168. Second connector portions 122 of rotating joints 104 are mounted on the light module housing 172 of light module 102A for engagement with the first connector portions 120 mounted on the electronics module 110. One of first or second connector portions 140, 142 of rotating joint 106 are respectively mounted on each light module housing 172 of light module 102A, 102B to rotatably connect lights modules 102A, 102B. Note that while two rotating joints are illustrated for connecting the electronics module 110 and light modules 102, fewer or more joints may be used.
(42) The light module housing 172 and/or frame 168 may be constructed from various materials similar to those described above with respect to the electronics module 110. The gasket 164 may be rubber or any other suitable material to provide a seal against the environment around the light module housing 172. The frame 168 may be formed of the same or a different material as the light module housing 172 but is generally formed of a material that may be rigid to apply pressure against the lens 166 and gasket 164 to seal the light module 102. The lens 166 may include multiple layers, such as a prismatic lens, a transparent glass lens, and other such layers to diffuse and distribute light from the light elements 162. Additional electronic components, such as wiring connecting the electronics module 110 to the light elements 162 are not illustrated but are also intended.
(43) The gasket 164, as well as other gaskets and seals shown and described herein may provide for sealing the environment of the sealed light fixture and may also provide for vibration dampening, for example to protect electronic, glass, and other components from vibrations in industrial environments that may otherwise rattle and damage such components. For example, gaskets may be included between the first connector portion 120 and the second connector portion 122 and between the first and second connector portions 140, 142
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