COUPLING DEVICE FOR CONNECTING ELONGATED HOLLOW BODIES IN AN ASSEMBLY SYSTEM
20220341521 · 2022-10-27
Inventors
- Bernd Joesten (Laatzen, DE)
- Torsten Denk (Steinbach-Hallenberg, DE)
- Sascha Danz (Floh-Seligenthal, DE)
- Kay Andreas (Eisenach, DE)
- Manuel Reich (Schmalkalden, DE)
Cpc classification
F16L11/121
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L21/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B21J15/32
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Coupling device (12) for connecting elongated hollow bodies (26, 28) in an assembly system (10), comprising: a first receiving opening (32) for receiving a first elongated hollow body (26) and a second receiving opening (34) for receiving a second elongated hollow body (28), wherein the receiving openings (32, 34) are arranged relative to one another in such a way that the first and second elongated hollow bodies (26, 28) can be coupled to one another after introduction into the respective receiving openings (32, 34).
Claims
1. Coupling device for connecting elongated hollow bodies in an assembly system, comprising: a first receiving opening for receiving a first elongated hollow body and a second receiving opening for receiving a second elongated hollow body, wherein the receiving openings are arranged relative to one another in such a way that the first and second elongated hollow bodies can be coupled to one another after introduction into the respective receiving openings, and wherein the coupling device is formed to connect the hollow bodies to one another substantially with fluidic decoupling from the environment.
2. Coupling device according to claim 1, wherein at least one of the receiving openings comprises an exchangeable adapter piece, which is formed to receive an elongated hollow body with predetermined cross-sectional dimensions.
3. Coupling device according to claim 1, further comprising a basic body, in which the first and second receiving openings are formed, wherein the receiving openings are connected to one another via at least one connecting channel in the basic body.
4. Coupling device according to claim 3, wherein the connecting channel is formed, at least in sections, with a closed cross-sectional profile.
5. Coupling device according to claim 2, wherein the coupling device is formed in such a way that the adapter piece can only be arranged therein with predetermined orientations, in particular via a corresponding profile of at least one of the receiving openings.
6. Coupling device according to claim 2, wherein the elongated hollow bodies further comprise a predetermined cross-sectional profile and the adapter piece comprises a correspondingly profiled receiving area for receiving the hollow body.
7. Coupling device according to claim 1, further comprising at least one clamping device, which is formed to clamp at least one of the hollow bodies and/or the adapter piece fixedly in the coupling device.
8. Coupling device according to claim 7, wherein the clamping device is arranged in the area of one of the receiving openings or wherein the clamping device is arranged in the connecting channel of the basic body and for example further comprises a pressure element, which can be brought into contact with the hollow body and/or the adapter piece with the production of clamping forces.
9. Coupling device according to claim 1, further comprising a connection area for the supply of a pressure medium, for example in the form of a compressed air connection, wherein the connection area is connectable in a fluid-conducting manner to at least one of the hollow bodies.
10. Coupling device according to claim 9, further comprising an adapter intermediate piece, which can be arranged in the coupling device in such a way that at least one of the hollow bodies is connectable in a fluid-conducting manner via the adapter intermediate piece to the connection area.
11. Assembly, comprising a coupling device according to claim 2 and at least one further exchangeable adapter piece, wherein the adapter pieces are formed to receive hollow bodies with cross-sectional dimensions different from one another.
12. Assembly system, comprising at least one coupling device according to claim 1 and two elongated hollow bodies, which are connectable to the coupling device, wherein the elongated hollow bodies are formed as supply hoses for assembly elements for a tool unit.
13. Assembly system according to claim 12, wherein the assembly elements comprise connecting elements and in particular rivets and wherein the assembly system is formed, for example, to undertake the supply of the assembly elements to the tool unit with a compressed air impact on the supply hoses.
14. Assembly system according to claim 12, comprising an industrial robot with a plurality of moving robot limbs, wherein the coupling device is arranged on one of the robot limbs and, for example, wherein the robot limbs form a kinematic chain, at the end of which a connection area is arranged for the tool unit, and the coupling device is mounted on a robot limb, which is spaced by a maximum of four robot limbs from the connection area.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0044] The present disclosure is to be explained with further reference to figures. These figures show schematically:
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
DETAILED DESCRIPTION
[0053] In the following, without being restricted to these, specific details are described to deliver a complete understanding of the present disclosure. However, it is clear to a person skilled in the art that the present disclosure can be used in other exemplary embodiments, which may deviate from the details described below. For example, specific configurations and arrangements of a coupling device and an assembly system are described below that should not be regarded as restrictive. Furthermore, various application areas of the coupling device are conceivable. Purely by way of example only the application for connecting fluid-carrying hoses and cable shafts or ducts are cited here.
[0054] A specific exemplary application area of the assembly system described in greater detail below and its coupling device lies in the field of automatic assembly by means of an industrial robot, in particular for carrying out automatic riveting processes. In these cases it is known to supply rivets from a storage unit to a tool unit arranged on the industrial robot via rivet supply hoses acted on by compressed air, wherein the rivet supply hoses are coupled by the coupling device.
[0055]
[0056] In
[0057] The storage unit 22 is further formed to generate a pressure gradient between the separation device 24 and the tool unit 18, so that the rivets are transported by compressed air through the rivet supply hose 26 in the direction of the tool unit 18.
[0058] Such solutions are known in principle from the prior art. Deviating from these, however, the solution according to
[0059] The rivet supply hoses 26, 28 are connected to one another via the coupling device 12 in the manner explained below so that the rivets can be transported from the storage unit 22 continuously and without substantial air pressure loss to the tool unit 18.
[0060] Individual components and functions of the coupling device 12 are explained in greater detail in the following with reference to the other figures, wherein this device is shown in some cases in different operating states, for example with a rivet supply hose 26, 28 received only on one side. The views in the various figures can also be oriented differently or be from different perspectives, which can be manifested in particular in differently shown orientations of the internal T-profiles of the rivet supply hoses 26, 28. However, it is understood that the following illustrations and explanations refer to one and the same embodiment.
[0061]
[0062] It is further recognised that the receiving openings 32, 34 are arranged relative to one another so that they lie on a common connection axis V, which extends in a straight line through the basic body 30. In this case the receiving openings 32, 34 are connected to one another by a connecting channel 41 in the form of a through hole, which is likewise explained below.
[0063] Finally, the receiving of open ends of the rivet supply hoses 26, 28 in the receiving openings 32, 34 is also indicated in
[0064] It is understood that these representations are only by way of example and the rivet supply hoses 26, 28 can generally be formed optionally as a sheathed or unsheathed rivet core or also as a simple plastic hose with a round profile. In either case it is further indicated in
[0065] With reference to
[0066] A rivet supply hose 26, 28 formed as a T-profiled rivet core is first recognised in
[0067] It is further recognised that the inner section 46 of the left-hand single component 42 in
[0068] Lastly it is recognised in
[0069] The arrangement of the adapter pieces 40 with the rivet supply hoses 26, 28 received therein in the coupling device 12 is explained below with reference to
[0070] Clamping devices are further recognised in the side walls of the connecting channel 41 in the form of spring-preloaded rollers 52, which form pressure elements that can be brought into contact with the adapter pieces 40. The pressure elements 52 are positioned at respectively opposing positions in the side walls of the connecting channel 41 and at the same axial height along the connection axis V, so that they can enclose an inserted adapter piece 40 uniformly. The corresponding positions of the pressure elements 52 are indicated schematically in
[0071] The axial position of the pressure elements 52 in the connecting channel 41 is clarified further from
[0072] As shown in
[0073] With reference to the figures discussed above, the mode of operation of the coupling device 12 is explained below. In an initial setup of the assembly system 10 or servicing taking place in the interim, suitable rivet supply hoses 26, 28 for the rivets to be transported currently are first selected. Depending on the cross-sectional profile of these rivet supply hoses 26, 28, an adapter piece 40 is then selected. To this end suitable single components 42, 44 are assembled with which a profiled internal profile 48 matching this cross-sectional profile can be formed for the adapter piece 40. The adapter pieces 40 with rivet supply hoses 26, 28 arranged therein are then introduced through one of the receiving openings 32, 34 respectively into the coupling device 12 and moved towards one another along the connection axis V. Here they are centred by action of the pressure elements 52 in the respective cross-sectional planes D. In the region of the axial centre M of the connecting channel 41, the adapter pieces 40 then meet with their connecting end faces 45, due to which the corresponding end faces of the rivet supply hoses 26, 28 are also brought into contact with one another. The length X of the adapter pieces 40 is chosen here so that these extend starting out from the axial centre M of the connecting channel 41 up to close to the receiving openings 32, 34 through the cross-sectional planes D and are clamped there by the pressure elements 52. Due to the positive-locking enclosure of the rivet supply hoses 26, 28 by the adapter pieces 40 and the enclosure of these adapter pieces 40 by the connecting channel 41, the rivets can pass over from the storage unit 22 in
[0074] If it is now required in the context of a change in assembly task to transport other rivets, which necessitate other rivet supply hoses 26, 28, it is sufficient to select afresh and/or adapt only the adapter pieces 40, so that these can receive the differently profiled rivet supply hoses 26, 28. The coupling device 12, on the other hand, does not need to be adapted separately and can remain on the robot 14 without further modifications. If wear also occurs, it is usually sufficient to exchange only the shorter second rivet supply hose 28 between the coupling device 12 and the tool unit 18, while the longer first rivet supply hose 26 can be used over a longer period.
[0075] The above mode of operation and in particular the clamping and low-pressure-loss connection of the rivet supply hoses 26, 28 are further improved by the nut-thread arrangements 36 in the receiving openings 32, 34. From an overview of
[0076] It is noted that in
[0077] In conclusion let reference be made further to a sensor unit 70, which is insertable according to
[0078]
[0079] Another embodiment of the coupling device 12 is explained with reference to
[0080] In the region of the axial centre M, connecting channels 74 formed by cross holes are provided instead, wherein even a single such connecting channel 74 is sufficient in principle. These channels 74 are connected to a compressed air supply device of the assembly system 10, which device is not shown, and form connection areas of the coupling device 12, in order to feed compressed air continuously or temporarily into the rivet supply hoses 26, 28. The coupling device 12 comprises for this purpose an adapter intermediate piece 76, which is arranged between the adapter pieces 40 when viewed along the connection axis V and is in contact with each of these. The adapter intermediate piece 76 comprises a channel-like cavity (not shown), which is shaped similar to the internal T-profile of the rivet supply hoses 26, 28 and is formed as a through-hole along the connection axis V. The adapter intermediate piece 76 further has a similar external profile to the adapter pieces 40 and is thus likewise arranged with a predetermined orientation inside the connecting channel 41.
[0081] As a result, the cavity of the adapter intermediate piece 76 aligns with the internal profiles of the rivet supply hoses 26, 28, so that a rivet can be transported continuously along the connection axis V and can pass from the first rivet supply hose 26 into the cavity of the adapter intermediate piece 76 and from there into the second rivet supply hose 28.
[0082] As highlighted separately in
[0083] The assembly system 10 or a control unit thereof, which is not shown, can generally be formed to activate and/or adapt the supply of compressed air via the connecting channels 74 or according to certain operating states of the assembly system 10. For example, the supply of compressed air can be activated selectively if an unreasonably low air pressure level is detected along the transport path of the rivets.
[0084] It can likewise be generally provided to control the compressed air supply according to sensor signals of the sensor unit 70. For example, in the event of the constant signal described above as a result of the jamming of a rivet inside the coupling device 12, the compressed air supply can be increased temporarily. The same applies if the passage of a rivet is detected unexpectedly late by the sensor unit 70 and the rivet transport is to be accelerated. On the other hand, the compressed air supply can be reduced or interrupted if the passage of a rivet is detected unexpectedly early. The adaptation of the compressed air supply can take place here in particular according to a preset cycle time and/or rivet conveying time of the assembly system 10. In addition or alternatively, a substantially continuous compressed air supply can take place, for example according to a total length of the conveying path of the rivets through the rivet supply hoses 26, 28 and the coupling device 12. A pressure drop caused by route or length can be preventively avoided by this.
[0085] A similar compressed air supply can take place alternatively even without the adapter intermediate piece 76, wherein corresponding annular grooves and/or holes can be provided directly in at least one of the adapter pieces 40. In this case the holes can extend through the adapter pieces 40 into the internal profiles of the rivet supply hoses 26, 28 or of the rivet cores there and facilitate a continuous or temporary compressed air supply in the same manner
[0086] Although the invention has been described with a certain degree of particularity, those skilled in the art can make various changes to it without departing from the spirit or scope of the invention as hereinafter claimed.