Platen press with a press toggle mechanism

Abstract

A platen press with a press toggle mechanism (43) having a driving member (14) and a press toggle column (44). The press toggle column (44) comprises a driven member (38), a first toggle lever (46) assigned to the driven member (38) and a second toggle lever (48) assigned to the driven member (38). The first toggle lever (46) has a first contact surface (50) and the second toggle lever (48) has a second contact surface (52). Both toggle levers (46, 48) contact each other via their contact surfaces (50, 52), and wherein both contact surfaces (50, 52) are convex-shaped.

Claims

1. A platen press comprising: a press toggle mechanism, wherein the press toggle mechanism has a driving member and a press toggle column, the press toggle column comprising: a driven member, a first toggle lever assigned to the driven member, and a second toggle lever assigned to the driven member, wherein the first toggle lever has a first contact surface with a convex shape and the second toggle lever has a second contact surface with a convex shape, and wherein the convex shape of the first contact surface of the first toggle lever contacts the convex shape of the second contact surface of the second toggle lever to form a movable hinge.

2. The platen press according to claim 1, wherein the first and second toggle levers together form the movable hinge that provides at least a rolling motion between the convex shapes of the first and second contact surfaces.

3. The platen press according to claim 1, wherein the driven member is connected with the first toggle lever.

4. The platen press according to claim 1, wherein each of the first and second toggle levers has a linkage end that is opposite to the respective convex shapes of the first and second contact surfaces.

5. The platen press according to claim 1, further comprising: a repeatability device that is operatively connected with the first and second toggle levers, wherein the repeatability device is configured to ensure kinematic repeatability of a movement of the first and second toggle levers.

6. The platen press according to claim 5, wherein the repeatability device comprises at least a first repeatability member assigned to the first toggle lever and a second repeatability member assigned to the second toggle lever.

7. The platen press according to claim 6, wherein the first repeatability member is attached to the first toggle lever, and wherein the second repeatability member is attached to the second toggle lever.

8. The platen press according to claim 6, wherein the first and second repeatability members mesh together.

9. The platen press according to claim 6, wherein the first and second repeatability members comprise gear-like portions interacting with each other.

10. The platen press according to claim 6, wherein the first and second repeatability members comprise a slot and a pin guided in the slot.

11. The platen press according to claim 5, wherein the repeatability device comprises at least one S-shaped repeatability member.

12. The platen press according to claim 1, further comprising: a first structure assigned to the first toggle lever and a second structure assigned to the second toggle lever, wherein the first structure is a base structure, and the second structure is a movable structure.

13. The platen press according to claim 12, wherein repeatability components are assigned to an interface of the first structure and the first toggle lever and/or wherein repeatability components are assigned to the interface of the second structure and the second toggle lever, and wherein the repeatability components are configured to ensure kinematic repeatability of a movement of the press toggle mechanism.

14. The platen press according to claim 13, wherein the repeatability components comprise a slot and a pin guided in the slot, in particular wherein the pin is established by a roller.

15. A press toggle column for a platen press, the press toggle column comprising: a driven member to be driven by a driving member of the platen press, a first toggle lever to support the driven member and including a first convex surface, and a second toggle lever to support the driven member and including a first convex surface, wherein the first convex surface of the first toggle lever contacts the first convex surface of the second toggle lever to form a movable hinge.

16. The press toggle column of claim 15, wherein the first toggle lever further includes a second convex surface on an opposite end of the first toggle lever from the first convex surface of the first toggle lever.

17. The press toggle column of claim 16, wherein the second toggle lever further includes a second convex surface on an opposite end of the second toggle lever from the first convex surface of the second toggle lever.

18. The press toggle column of claim 15, wherein one or more of the first toggle lever and the second toggle lever further includes a repeatability member to prevent the first convex surface of the first toggle lever from slipping on the first convex surface of the second toggle lever.

19. A press toggle mechanism for a platen press, the press toggle mechanism comprising: a rotatable driving member; and a press toggle column, the press toggle column comprising: a rotatable driven member to be rotated by a rotation of the rotatable driving member, a first toggle lever to support the rotatable driven member and including a convex surface, and a second toggle lever to support the rotatable driven member and including a convex surface, wherein the convex surface of the first toggle lever contacts the convex surface of the second toggle lever to form a movable hinge.

20. The press toggle mechanism of claim 19, wherein the rotation of the rotatable driving member causes a periodic displacement of the rotatable driven member in a first direction so that the convex surface of the first toggle lever rolls along the convex surface of the second toggle lever to cause a periodic change in a length of the press toggle column in a second direction transverse to the first direction.

Description

(1) The foregoing aspects and many of the attendant advantages of the claimed subject matter will become more readily appreciated as the same become better understood by reference to the following detailed description, when taken in conjunction with the accompanying drawings, wherein:

(2) FIG. 1 shows a side view of a platen press machine according to the state of the art,

(3) FIG. 2 shows a schematic side view of a press toggle mechanism used in a platen press according to the invention comprising a press toggle column,

(4) FIG. 3 schematically shows two views on a press toggle column according to an embodiment with a repeatability device according to a first example,

(5) FIG. 4 schematically shows a press toggle column according to another embodiment with a repeatability device according to a second example,

(6) FIG. 5 schematically shows a detail of a press toggle mechanism used in a platen press according to the invention,

(7) FIG. 6 shows a perspective view on a press toggle column of a platen press according to another embodiment with a repeatability device according to a third example, and

(8) FIG. 7 a detail view on the repeatability device according to the third example.

(9) FIG. 1 shows a platen press (machine) 10 according to the state of the art, as used in die-cutting or stamping stations, for example.

(10) Generally, such a machine or platen press 10 comprises a moveable structure 12 (e.g. a platen), a driving member 14, several press toggle columns 16 and a (non-movable) base structure 18 (e.g. a pad). In the shown embodiment, the driving member 14 is established by a cam. Alternatively, the driving member 14 may relate to a crankshaft or the like, for instance a crankpin.

(11) The press toggle columns 16 each comprise an upper toggle lever 20 and a lower toggle lever 22 both having an end 24, 26 facing each other, also called contact surface, and a linkage end 28, 30 opposite to the respective contact surface 24, 26.

(12) In the shown embodiment, the contact surfaces 24, 26 and the linkage ends 28, 30 are provided at the integrally formed toggle levers 20, 22. Alternatively, the toggle levers 20, 22 may be formed by more than one part, particularly two parts or three parts, for instance a main body and one or two interface part(s) providing the respective contact surface and/or the linkage end.

(13) As shown in FIG. 1, all ends 24, 26, 28, 30 are provided as concave bearing half shells in the state of the art.

(14) The toggle levers 20, 22 are connected with their respective linkage ends 28, 30 to the movable structure 12 and the base structure 18, respectively, in particular by an upper axle 32 and a lower axle 34.

(15) A center axle 36 connects the respective contact surfaces 24, 26 of the toggle levers 20, 22 and simultaneously supports a driven member 38 that is in continuous contact with the driving member 14. Accordingly, the driving member 14 periodically displaces the contacting press toggle columns 16 in horizontal direction due to its shape. This displacement introduces a periodical movement of the press toggle columns 16 while interacting with the driven member 38 and, thus, the center axle 36.

(16) Alternatively, a separate driving member 14 is assigned to each driven member 38 of the respective press toggle column 16.

(17) Put another way, several driving members 14 are provided, for instance on a crankshaft or a camshaft, which each are assigned to a respective press toggle column 16 in order to interact with the respective driven member 38 of the several press toggle columns 16.

(18) As the driving members 14 are provided by a crankshaft or a camshaft, a synchronized actuation of the respective driven members 14 is ensured.

(19) The periodical movement of the press toggle columns 16 initiated by the horizontal actuation of the driving member 14 causes a vertical oscillating movement of the moveable structure 12, in particular the moveable structure 12 with respect to the base structure 18.

(20) The upper axle 32 is attached to the moveable structure 12 and, further, the upper axle 32 is mounted via its convex joint head in the linkage end 28 of the upper toggle lever 20 in a slidable manner.

(21) The center axle 36 is firmly connected to the contact surface 24 of the upper toggle lever 20 by a screw 40a, for instance. Thus, a convex joint head is formed which in turn is mounted in the concave contact surface 26 of the lower toggle lever 22 in a slidable manner.

(22) Similarly, the lower axle 34 is firmly connected to the linkage end 30 of the lower toggle lever 22 by a screw 40b, for instance. Thus a convex joint head is formed which is mounted in a concave bearing half shell 42 of the base structure 18 in a slidable manner.

(23) In other words, each of the axles 32, 34, 36 is assigned to convex joint heads interacting with concave components, namely bearing shells.

(24) Accordingly, the convex joint heads of the axles 32, 34, 36 and the respective ends 24, 26, 28, 30 of the toggle levers 20, 22 are in sliding contact with each other and together provide movable hinges.

(25) Due to the sliding motion(s) of the toggle levers 20, 22 and structures 12, 18 in the established slide bearings, the risk of seizure is high.

(26) This risk can be mitigated with a platen press 10 having a press toggle mechanism 43 as well as a press toggle column 44 as described in the following.

(27) The structure of the press toggle mechanism 43 of the platen press 10 as well as the press toggle column 44 is depicted in FIG. 2 in a schematic manner for illustrating the inventive concept.

(28) The driving member 14 periodically displaces the press toggle column 44 via the driven member 38 that is attached to one of the toggle levers 46, 48 resulting in an oscillating movement of at least one connected structure 58, namely the movable structure 58a with respect to the (non-movable) base structure 58b.

(29) The press toggle column 44 comprises toggle levers 46, 48 each of them having a contact surface 50, 52 and a linkage end 54, 56 opposite to the respective contact surface 50, 52. However, unlike the conventional press toggle column 16 shown in FIG. 1, the contact surfaces 50, 52 of the toggle levers 46, 48 of the press toggle column 44 are convex-shaped.

(30) In other words, the contact surfaces 50, 52 of the toggle levers 46, 48 each have a curvature towards the outside.

(31) In addition, the convex-shaped contact surfaces 50, 52 of the toggle levers 46, 48 directly contact each other.

(32) Hence, no center axle or similar is provided in the contact area or rather contact zone defined by both convex-shaped contact surfaces 50, 52.

(33) Moreover, the linkage ends 54, 56 of the toggle levers 46, 48 are also convex-shaped in the shown embodiment wherein the convex-shaped linkage ends 54, 56 of the toggle levers 46, 48 are in contact with convex bulges 60 of the corresponding structures 58 (e.g. the base structure 58b or rather the moveable structure 58a).

(34) The convex-shaped contact surfaces 50, 52 as well as the convex-shaped linkage ends 54, 56 together with the convex-shaped bulges 60 of the structures 58 each form movable hinges between the respective components of the press toggle mechanism 43.

(35) Due to the convex shape of the respective parts or rather components, a rolling motion is at least added to the sliding motion of the moveable hinges that occurs in the slide bearings of the conventional press toggle column 16 shown in FIG. 1.

(36) Preferably, the sliding motion of the moveable hinges is replaced by a (substantially) pure rolling motion.

(37) In fact, the convex shape of the respective components or rather parts may yield a combined rolling/sliding motion. Thus, the sliding is reduced which results in a reduced wear or rather seizure.

(38) It should be noted that the linkage ends 54, 56 and/or the bulges 60, 62 of the structures 58 not necessarily need to have a convex shape.

(39) It is also possible that only one of the linkage ends 54, 56 and/or the bulges 60, 62 has a convex shape and the other has a straight shape.

(40) In addition, it is also possible that none of the linkage ends 54, 56 and/or the bulges 60, 62 is convex-shaped.

(41) To ensure the kinematic repeatability of the movement and to transmit the horizontal forces, a repeatability device 64 (see FIGS. 3 and 4) is provided that is operatively connected with both toggle levers 46, 48.

(42) The repeatability device 64 comprises at least a first repeatability member 66, 74 assigned to the first toggle lever 46 (e.g. the upper toggle lever 46) and a second repeatability member 68, 76 assigned to the second toggle lever 48 (e.g. the lower toggle lever 48).

(43) In particular, the repeatability members 66, 68, 74, 76 are attached to the respective toggle levers 46, 48, for example mechanically, particularly by a screw, or with other fixing techniques such as bonding.

(44) FIG. 3 and FIG. 4 illustrate two different embodiments of the repeatability device 64 used by the press toggle mechanism 43 or rather the press toggle column 44.

(45) In FIG. 3, two views on the repeatability device 64 comprising first repeatability members 66 and second repeatability members 68 with gear-like portions 70, 72 are shown.

(46) The repeatability members 66, 68 are arranged parallel to the driven member 38 on a y-axis and attached to the sides of the respective toggle lever 46, 48; please particularly refer to the second view of FIG. 3. The x-axis is orthogonally transverse to a substantially horizontal y-axis that represents a line that is parallel to the rotational axis of the driving member 14 or the driven member 38.

(47) Further, a z-axis is perpendicular to the y-axis and x-axis. The z-axis substantially corresponds to the vertical direction.

(48) The gear-like portions 70, 72 of the repeatability members 66, 68 of the repeatability device 64 are facing to each other wherein the gear-like portions 70, 72 are arranged in a way that they mesh together.

(49) The meshing of the gear-like portions 70, 72 ensures that the (horizontal displacement) forces acting on the driven member 38, which is attached to one of the toggle levers 46, 48, are transmitted without the convex-shaped contacting surfaces 50, 52 of the toggle levers 46, 48 slipping in the direction of the (horizontal displacement) force, namely in x-axis direction.

(50) FIG. 4 depicts a second embodiment of the repeatability device 64 that comprises a first repeatability member 74 and a second repeatability member 76 assigned to the toggle levers 46, 48.

(51) The first and second repeatability member 74, 76 are also arranged parallel to the driven member 38 on the y-axis and attached to one side of the respective toggle lever 46, 48 so that repeatability members 74, 76 mesh together.

(52) It is further conceivable to attach the first and second repeatability members 74, 76 to opposite sides with respect to the contact surfaces 50, 52 of the toggle levers 46, 48 so that the contact surfaces 50, 52 each are centered between two repeatability members 74, 76 assigned to a single toggle lever 46, 48.

(53) In other words, each toggle lever 46, 48 may comprise two repeatability members 74, 76, in particular of the same kind or rather of different kinds, so that the toggle column 44, namely both toggle levers 46, 48, has four repeatability members 74, 76 in total.

(54) In the shown embodiment, the first repeatability member 74 involves a pin 78 and the second repeatability member 76 involves a guide plate 80 with a slot 82.

(55) The pin 78 is guided in the slot 82 of the guide plate 80 ensuring the transmission of the forces acting on the driven member 38, that is attached to one of the toggle levers 46, 48, to the press toggle column 44 without the convex-shaped contacting surfaces 50, 52 of the toggle levers 46, 48 slipping in the direction of the acting force (x-axis).

(56) In order to reduce friction between the pin 78 and the edge of the slot 82, the pin 78 is particularly configured as a roller that may roll along the respective edge of the slot 82. Hence, the (pure) rolling movement of the press toggle mechanism 43 is further improved.

(57) Generally, the repeatability device 64 ensures that the relative movement of the toggle levers 46, 48 are limited.

(58) Moreover, slipping and loss of contact is prevented effectively due to the repeatability device 64.

(59) In such a manner, one or more of the above described repeatability devices 64 can be arranged at the hinges provided by the linkage ends 54, 56 of the respective toggle levers 46, 48 and the respective structures 58, as can be also seen in FIG. 5 in a schematic manner.

(60) In FIG. 5, a first repeatability component 84 is arranged parallel to the driven member 38 on the y-axis and attached to one side of the respective toggle lever 46, 48, namely the linkage end 54, 56 of the respective toggle lever 46, 48.

(61) Further, a second repeatability component 86 is arranged and attached to the structure 58 wherein the respective repeatability components 84, 86 mesh together.

(62) In the present embodiment the repeatability components 84, 86 are formed substantially similar to the repeatability members 74, 76 shown in FIG. 4.

(63) In another embodiment, the repeatability components 84, 86 can also be similar to the repeatability members 66, 68 with the gear-like portions 70, 72 as shown in FIG. 3.

(64) FIG. 5 further reveals that the respective linkage end 54, 56 is convex-shaped whereas the structure 58 is plane without any bulge.

(65) Accordingly, the respective toggle lever 46, 48 rolls along the plane structure 58 via its convex-shaped linkage end 54, 56.

(66) FIG. 6 depicts a further embodiment of the press toggle column 44 using a third embodiment of the repeatability device 64.

(67) Here, the convex contact surfaces 50, 52 and the convex linkage ends 54, 56 of the respective toggle levers 46, 48 are formed—similar to the press toggle column 16 shown in FIG. 1—by circular cylindrical axles 32, 34, 36 firmly connected to the toggle levers 46, 48.

(68) In the embodiment shown in FIG. 6, however, the upper and lower axles 32, 34 are each assigned to the corresponding toggle lever 46, 48 and two center axles 36a, 36b are provided which are each assigned to one toggle lever 46, 48.

(69) In addition, the axles 32, 34, 36 protrude longitudinally from the press toggle column 44 at their opposite ends, thus forming two protruding sections 32′, 34′, 36a′, 36b′ at each axle 32, 34, 36a, 36b. The protruding sections 32′, 34′, 36a′, 36b′ may protrude laterally.

(70) In this embodiment, the bulges 60, 62 are formed as lateral protrusions provided by two separately formed bulge components 60′ or 62′, respectively, that are attached to opposite side surfaces 59 of each structure 58. A pair of bulge components 60′ or 62′ has a common axis parallel to the y-axis.

(71) In other words, the respective bulge components 60′ or 62′ each form protruding sections 60′ or 62′ of the respective structure 58a, 58b.

(72) The part of the bulges 60, 62 facing the respective linkage end 54, 56 or protruding section 32′, 34′ of the respective toggle lever 46, 48 can have a straight or convex shape.

(73) Particularly, the bulges 60, 62 or bulge components 60′, 62′ have at least a semicircular cylindrical shape.

(74) As shown in FIG. 6, the respective interacting protruding sections 36a′, 36b′ are assigned to the repeatability device 64.

(75) In this embodiment, the repeatability device 64 comprises several S-shaped repeatability members 88, 90 that are arranged one behind the other along the y-axis direction.

(76) In FIG. 7, the S-shape of the repeatability members 88, 90 becomes more obvious, as the lower protruding section 36b′ is not shown such that the specific shape of the repeatability members 88, 90 is visible.

(77) In the shown embodiment, two S-shaped repeatability members 88, 90 are provided at the same protruding sections 36a′, 36b′. Thus, the S-shaped repeatability members 88, 90 are operatively connected with both toggle levers 46, 48 simultaneously, but inversely orientated with respect to each other.

(78) In contrast to the above-described embodiments of the repeatability device 64, the repeatability members 88, 90 are each attached to both toggle levers 46, 48 or to both a toggle lever 46, 48 and the assigned structure 58a, 58b.

(79) Each of the repeatability members 88, 90 is firmly connected to e.g. the protruding section 36a′ assigned to the first toggle lever 46, for example with a fastener member like a screw. Then, the same repeatability member 88 extends further semicircularly along the circular cylindrical protruding section 36a′, between the contact surfaces 50, 52 and further semicircularly along the other circular cylindrical protruding section 36b′ of the second toggle lever 48 to which it is attached (essentially) perpendicularly below the first attachment point. Thus, the S-shape of the repeatability member 88 is obtained.

(80) Put another way, the S-shaped repeatability members 88, 90 each comprise two semicircular reception spaces in which the protruding sections 36a′, 36b′ are inserted.

(81) The other repeatability member 90 is also attached to both protruding sections 36a′, 36b′ of the toggle levers 46, 48 in the same manner, but mirror-inverted or rather inversely.

(82) Due to the bending stiffness of the repeatability members 88, 90, (substantially) horizontal displacement forces as well as rotational forces of the vertically oscillating toggle levers 46, 48 can be absorbed, thus ensuring the kinematic repeatability of the movement.

(83) Generally and as already discussed above, repeatability components (not shown in FIG. 6) may be provided that are formed similarly with respect to the repeatability members 88, 90 while interacting between the protruding sections 32′, 60′ or rather the protruding sections 34′, 62′.

(84) In each of the protruding sections 32′, 34′, 36a′, 36b′, 60′, 62′ circumferentially closed recesses 92 are provided in which at least a part of the repeatability members 88, 90 or rather the repeatability components is received.

(85) As a result, the compressive force between the toggle levers 46, 48 is not only transmitted via the repeatability members 88, 90 and/or the repeatability components, but additionally or exclusively via the contact surfaces 50, 52.

(86) Of course, instead of two repeatability members 88, 90 per protruding section 32′, 34′, 36a′, 36b′, 60′, 62′, only one repeatability member or more than two repeatability members may be provided.

(87) In general, the different embodiments described above can be used in combination with each other. Hence, the different embodiments concerning the repeatability device 64 can be combined respectively.

(88) For instance, a single repeatability device 64 may comprise repeatability members 66-76 that mesh together and additionally comprise a slot 82 and a pin (78) guided in the slot 82. Moreover, the single repeatability device 64 may comprise one S-shaped repeatability member 88 on one side of the press toggle column 44 in combination with repeatability members 66-76 that mesh together on the other side of the press toggle column 44.

(89) In a similar manner, the press toggle mechanism may also comprise differently formed repeatability components (84, 86) that are associated with the first structure and the second structure or rather the respective interfaces, namely the interface of the first structure and the first toggle lever or rather the interface of the second structure and the second toggle lever.

(90) While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and non-restrictive. The invention is thus not limited to the disclosed embodiments. Variations to the disclosed embodiments can be understood and effected by those skilled in the art and practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims.