FILTRATION SYSTEM WITH BYPASS AND FILTERING CONFIGURATIONS, AND COMPONENTS AND METHODS OF OPERATION THEREOF
20220339565 · 2022-10-27
Inventors
Cpc classification
B01D2201/302
PERFORMING OPERATIONS; TRANSPORTING
C02F9/20
CHEMISTRY; METALLURGY
B01D29/33
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A water filtration system is provided. The system may include a connector and a filter configured to be mounted in the connector. The connector may include a connector body, a connector inner core, a connector core baffle, a connector body water inlet of the connector body, and a connector body water outlet of the connector body. The water filtration system may have a filtering configuration and a bypass configuration. In the filtering configuration, the water filtration system may be configured to direct water through the filter. In the bypass configuration, the water filtration system may be configured to direct water out the connector body water outlet without passage through the filter. The water filtration system may be in the filtering configuration when the filter is fully mounted in the connector. The water filtration system may be in the bypass configuration when the filter is not fully mounted in the connector.
Claims
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18. (canceled)
19. A filter for a water filtration system, comprising: a filter cover body; an end cover including an end cover central opening extending along a central axis of the filter, a plurality of end cover engagement protrusions surrounding the central axis and extending parallel with the central axis, an end cover inlet disposed between at least two of the end cover engagement protrusions, and a plurality of outwardly extending flanges disposed on the outside of the end cover; and a filter core including a filter tip.
20. The filter of claim 19, further comprising a filter tip outlet upper sealing ring and a filter tip outlet lower sealing ring, wherein: the filter tip includes a filter tip outlet upper sealing groove; the filter tip includes a filter tip outlet lower sealing groove; the filter tip outlet upper sealing ring is at least partially disposed within the filter tip outlet upper sealing groove; the filter tip outlet lower sealing ring is at least partially disposed within the filter tip outlet lower sealing groove; and the filter tip outlet lower sealing ring engages with an interior surface of the filter cover body and the filter tip to form a seal.
21. The filter of claim 19, wherein: the plurality of end cover engagement protrusions comprises four end cover protrusions.
22. The filter of claim 21, wherein: a first and a third of the four end cover engagement protrusions are disposed opposite each other across the central axis of the filter; and a second and a fourth of the four end cover engagement protrusions are disposed opposite each other across the central axis of the filter.
23. The filter of claim 22, wherein: at least one end cover inlet is disposed between the first end cover engagement protrusion and the second end cover engagement protrusion; at least one end cover inlet is disposed between the second end cover engagement protrusion and the third end cover engagement protrusion; at least one end cover inlet is disposed between the third end cover engagement protrusion and the fourth end cover engagement protrusion; and at least one end cover inlet is disposed between the fourth end cover engagement protrusion and the first end engagement cover protrusion.
24. The filter of claim 23, wherein: two end cover inlets are disposed between the first end cover engagement protrusion and the second end cover engagement protrusion; two end cover inlets are disposed between the second end cover engagement protrusion and the third end cover engagement protrusion; two end cover inlets are disposed between the third end cover engagement protrusion and the fourth end cover protrusion engagement; and two end cover inlets are disposed between the fourth end cover engagement protrusion and the first end cover engagement protrusion.
25. The filter of claim 19, wherein: the plurality of outwardly extending flanges comprises two outwardly extending flanges.
26. The filter of claim 25, wherein: a first and a second of the two outwardly extending flanges are disposed opposite each other across the central axis of the filter.
27. The filter of claim 26, wherein: the plurality of end cover engagement protrusions comprises four end cover protrusions.
28. The filter of claim 27, wherein: a first and a third of the four end cover engagement protrusions are disposed opposite each other across the central axis of the filter; and a second and a fourth of the four end cover engagement protrusions are disposed opposite each other across the central axis of the filter.
29. The filter of claim 28, wherein: a first plane is defined as extending through the first end cover engagement protrusion, the central axis of the filter, and the third end cover engagement protrusion; a second plane is defined as extending through the second end cover engagement protrusion, the central axis of the filter, and the fourth end cover engagement protrusion; and the first plane and the second plane are perpendicular.
30. The filter of claim 29, wherein: a third plane is defined as extending through the a central portion of the first outwardly extending flange, central axis of the filter, and a central portion of the second outwardly extending flange; and the third plane bisects an angle formed the first and second planes.
31. The filter of claim 26, wherein: a plane is defined as extending through a central portion of the first outwardly extending flange, the central axis of the filter, and a central portion of the second outwardly extending flange; and the plane does not intersect with any of the plurality of cover engagement protrusions.
32. The filter of claim 31, wherein: the plane does not intersect with any of the plurality of end cover inlets.
33. The filter of claim 19, wherein: an internal the bottom surface of the filter cover body is curved.
34. The filter of claim 33, wherein: the filter cover body comprises an internal support ring disposed around the central axis of the filter.
35. The filter of claim 34, further comprising: a plurality of support ribs extending from the internal support ring.
36. The filter of claim 35, wherein: the internal support ring and plurality of support rubs provide a flat platform; and the filter core is disposed upon the flat platform.
37. The filter of claim 35, wherein: the plurality of support ribs comprises eight support ribs.
38. The filter of claim 34, wherein: the internal support ring extends through the bottom surface of the filter cover body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The accompanying drawings, which are incorporated into and constitute a part of this specification, illustrate several embodiments and aspects of the methods, systems, and system components described herein and, together with the description, serve to explain the principles of the invention.
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DETAILED DESCRIPTION
[0042] Filtration System 100 Structure
[0043] With reference to,
[0044] Connector 1
[0045] With reference to
[0046] Connector Body 10
[0047] With reference to
[0048] The back of the connector body 10 may include hanging element 15, which may include one or more mounting holes through which screws or the like may be used to securely mount filtration system 100 for use.
[0049] As best viewed in
[0050] Annular protrusion 16 may surround a central axis of connector body 10 (as well as connector 1 and system 100). Annular protrusion 16 may be disposed on the top internal surface of connector body 10. Annular protrusion 16 may be configured to engage with inner core rotation support protrusions 37 of connector inner core 30. Such engagement may support connector inner core 30 within connector body 10 while permitting its rotation therein.
[0051] Stop element 18 may be disposed on the top internal surface of connector body 10, preferably external to annular protrusion 16. Stop element 18 may be configured to limit the rotation of connector inner core 30 within connector body 10, for example, to an allowable rotation of approximately 90 degrees. In other embodiments, rotation of between 60 and 120 degrees may be permitted.
[0052] Connector body 10 may also include a plurality of inwardly extending flanges 14 disposed near the bottom of connector body 10. For example, connector body 10 may include two inwardly extending flanges 14 located along or near the opening of connector body cavity 13. Inwardly extending flanges 14 may be configured to engage with outwardly extending flanges 73 of filter 60 and thereby serve to secure filter 60 within connector 1 when mounted, as well as aid in mounting.
[0053] Connector Inner Core 30
[0054] With reference to
[0055] Inner core outlet 32 may preferably be L-shaped and may include inner core inlet filter tip receiving cavity 45 and inner core outlet exit 16. Filter tip receiving cavity 45 may extend along the central axis of connector inner core 30 (as well as connector 1 and system 100). When system 100 is in the filtering configuration, filter tip receiving cavity 45 may be configured to receive filtered water from filter tip 92 of filter 60, which may be disposed therein when filter 60 is mounted; and inner core outlet exit 26 may deliver filtered water to connector body outlet 12. In some embodiments, an inner core outlet sealing groove 48 may be disposed about inner core outlet exit 46 on an outer surface of connector inner core 30. As may be viewed in
[0056] With reference to
[0057] With reference to
[0058] In some embodiments, inner core baffle sealing groove 34 and inner core filter sealing groove 36 may be disposed on an external cylindrical surface of connector inner core 30 below inner core inlet entrance 41 and inner core outlet exit 42. As may be viewed in
[0059] Similarly, inner core filter sealing ring 35 may be at least partially disposed within inner core filter sealing groove 36. Inner core filter sealing ring 35 may engage with connector inner core 30 and an internal surface of annular platform 75 of filter end cover 70 to form a seal. Such seal may advantageously prevent water from leaking between connector inner core 30 and filter 60 outside of inner core inlet 31 and inner core outlet 32.
[0060] Connector Care Baffle 50
[0061] With reference to
[0062] The bottom of connector core baffle 30 may include baffle annular lip 56, which may abut an internal annular underside surface of connector body 10 when connector core baffle 30 is fully screwed into connector body 10. This may be observed in in, for example,
[0063] As may be best viewed in
[0064] In some embodiments, external baffle sealing groove 52 may be disposed on an external cylindrical surface of baffle 50 above external threading 55. As may be viewed in
[0065] Filter 60
[0066] With reference to
[0067] Filter Cover Body 80
[0068] With reference to
[0069] Filter End Cover 70
[0070] With reference to
[0071] At the top of filter end cover 70, annular platform 75 may surround end cover central opening 72. When filter 60 is fully mounted within connector 1, annular platform 75 may abut the plurality of baffle ribs 53 or, in alternative embodiments, another portion of baffle 50.
[0072] The plurality of end cover engagement protrusions 74 may surround end cover central opening 72, may be disposed internal to annular platform 75, and may extend upward in a direction parallel to the central axis.
[0073] One or more end cover inlets 71 may be disposed between annular platform 75 and end cover central opening 72. In some embodiments, for example as shown in
[0074] Filter end cover 70 may also include a plurality of outwardly extending flanges 73 that may be configured to engage with inwardly extending flanges 14 of connector body 10. As shown, outwardly extending flanges 73 flanges may disposed on an outermost surface of filter end cover 70 and/or may have a curved shape to promote secure engagement with inwardly extending flanges 14.
[0075] In some embodiments, as may be viewed in
[0076] Filter Core 90
[0077] With reference to
[0078] Carbon rod cover 91 may include carbon rod cover tip 92, which may extend along the central axis and form a conduit from filter core cavity 98.
[0079] In some embodiments, carbon rod cover tip 92 may include an upper tip sealing groove 94 and a lower tip sealing groove 96. As may be viewed in
[0080] Carbon rod bottom 97 may be generally disc shaped. Its lower surface may include protrusions to engage with gaps between and/or within the plurality of reinforcement ribs 81 and/or support ring 82 of filter cover body 90. Such engagement may further secure filter core 90 within filter 60.
[0081] It may be noted that in alternative embodiments, certain essential structures of the filtration system 100 may be reversed. For example, an alternative inner core inlet 31 may have a structure substantially similar to inner core outlet 31 and, in the filtering configuration, it may direct unfiltered water to filter 60 along the central axis; filtered water may be expelled from filter 60 via a structure substantially similar to end cover inlet 71; and an alternative inner core outlet 32 may have a structure substantially similar to inner core inlet 31.
[0082] Filtration System 100 Operation
[0083] Filtration system 100 may have a bypass configuration and a filtering configuration. It may be configured to toggle between these two configurations based on the rotational position of connector inner core 30 within connector body 10. In turn, the rotational position of connector inner core 30 may be determined by the status of filter 60 with respect to connector 1: When filter 60 is fully mounted within connector 1, connector inner core may be in a rotational position that results the filtering configuration; and when filter 60 is not fully mounted within connector 1, connector inner core may be in a rotational position that results in the bypass configuration.
[0084] During the filtering configuration, water may enter filtration system 100 through an inlet pipe, for example from a water supply; may be routed through filter 60, where it may be filtered; and may be directed to an outlet pipe such that the filtered water may be used.
[0085] During the bypass configuration, water may enter filtration system 100 through the inlet pipe and may be directed to the outlet pipe without filtering.
[0086] Connector 1 Assembly and Installation
[0087] To assemble various embodiments of connector 1, some or all of the following steps may be taken.
[0088] Inner core inlet sealing ring 43, inner core outlet sealing ring 47, inner core baffle sealing ring 33, and/or inner core filter sealing ring 35 may be inserted into the appropriate corresponding groves of connector inner core 30.
[0089] Connector inner core 30 may be inserted into main connector body cavity 13 of connector body 10. During such insertion, the plurality of inner core rotation support protrusions 37 should be positioned at least partially within annular protrusion 16. Additionally, connector inner core 30 should be inserted such that stop element 18 does not prevent connector inner core 30 from being rotated such that connector body inlet 11 may be aligned with inner core inlet 31 and connector body outlet 12 may be aligned with inner core outlet 32. Connector inner core 30 may be arranged such that its rotational position with respect to connector body 10 corresponds with the bypass configuration.
[0090] External baffle sealing ring 51 may be inserted into external baffle sealing groove 52 of baffle 50.
[0091] Baffle 50 may be inserted into main connector body cavity 13 of connector body 10 such that the lower cylindrical portion of connector inner core 30 is disposed within baffle central hole 54. Baffle 50 may be screwed into connector body 10 such that its external threading 55 fully engages with internal threading 17 of connector body 10. An installation tool that engages with the plurality of baffle ribs 53 may be used to ensure a tight and secure, installation of baffle 50.
[0092] O-rings 26 of quick insertion assemblies 21 and 22 may be inserted into connector body inlet 11 and connector body outlet 12, respectively. Insertion baffles 27 and quick-connection claws 28 of quick insertion assemblies 21 and 22, respectively, may be engaged and inserted into connector body inlet 11 and connector body outlet 12, respectively. Optionally, threaded barbs 25 of quick insertion assemblies 21 and 22 may be inserted to engage with their corresponding quick-connection claws 28.
[0093] The assembly of connector 1 may be completed.
[0094] To install various embodiments of connector 1, some or all of the following steps may be taken. The water supply should be off during initial installation of connector 1.
[0095] Connector 10 may be mounted or otherwise secured in a desired location. A user may insert screws, bolts, nails, or the like through one or more holes of hanging element 15 to secure connector 1 to a desired surface or object.
[0096] A user may connect the inlet pipe to filtration system 100 by screwing threaded barb 25 of inlet quick insertion assembly 21 into the inlet pipe or connector thereof. A user may connect the outlet pipe to filtration system 100 by screwing threaded barb 25 of outlet quick insertion assembly 22 into the outlet pipe or connector thereof.
[0097] In some embodiments, each threaded barb 25 may be removed from its corresponding quick insertion assembly 21/22 prior to its connection to the inlet/outlet pipe. Each threaded barb 25 may be screwed into the appropriate pipe and then inserted into the appropriate quick-connection claw 28 to quickly and easily effectuate installation.
[0098] In other embodiments, each threaded barb 25 may be screwed into its corresponding inlet/outlet pipe without disconnecting it from its corresponding quick-connection claw 28.
[0099] The installation of connector 1 may be completed.
[0100] Water Bypass Flow 101
[0101] When connector 1 is initially installed without mounting of filter 60, filtration system 100 should be in bypass configuration. Filtration system 100 should also be in the bypass configuration whenever filter 60 is not fully mounted within connector 1.
[0102]
[0103] With reference to
[0104] Because the water cannot flow through connector inner core 30 to connector body water outlet 12, water bypass flow 101 is forced above the central portion of connector inner core 30 and into the outlet side of bypass void 49. In preferred embodiments, pass flow 101 may pass through inner core rotation support gaps 38. From the outlet side of bypass void 49, bypass flow 101 proceeds through connector body water outlet 12, in which outlet quick insertion assembly 22 may be installed, and into the outlet pipe.
[0105] Filter 60 Mounting
[0106] To mount filter 60 in connector 1, the top portion of filter 60 may be inserted into connector 1 along the central axis. As may be visualized with reference to
[0107] Then, the user may firmly turn filter 60 until it is secure. In preferred embodiments, filtration system 100 may be configured for filter 60 to be mounted via a standard clockwise rotation, but this disclosure is not so limited. In alternative embodiments, a counter-clockwise mounting is contemplated.
[0108] The rotation of filter 60 may cause lower surfaces of outwardly extending flanges 73 of filter 60 to engage with upper surfaces inwardly extended flanges 14 of connector body 10. The engagement of flanges 73 and 14 may utilize the rotation of the filter 60 to drive filter 60 deeper into connector 1 until it is fully mounted. Such full mounting may ensure effectiveness of various seals. In certain embodiments, the flanges 73 and 14 may effectively lock filter 60 to connector 1 when filter 60 is fully mounted.
[0109] Additionally, the rotation of filter 60 may cause connector inner core 30 to rotate via the mating of the plurality of end cover engagement protrusions 74 with the plurality of inner core engagement cavities 39. This rotational movement of connector inner core 30 within connector body 10 may toggle filtration system 100 from the bypass configuration to the filtering configuration. In preferred embodiments, the rotational movement to achieve this toggling may be approximately 90 degrees. However, rotational movements of the connector inner core 30 within connector body 10 of between 60 and 120 degrees may be necessary in other embodiments. The rotational movement of connector inner core 30 may be halted when connector inner core 30 physically contacts stop element 18 of connector body 10. In preferred embodiments, this may coincide with an effective locking filter 60 to connector 1.
[0110] Once filter 60 is fully mounted, filtration system 100 may be in the filtering configuration. A user need not disconnect the water supply to mount filter 60.
[0111] Filtration Flow 102
[0112]
[0113] With reference to
[0114] The unfiltered water may then proceed along the side of filter end cover 70 and be forced through the sides of carbon rod 99, whereby the water is filtered. The filtered water may be received in filter core cavity 98 and expelled from filter core 90 through carbon rod cover tip 92. With reference to
[0115] Carbon rod cover tip 92 may be disposed within filter tip receiving cavity 45, which forms part of inner core outlet 32. Accordingly, the filtered water is received by inner core outlet 32, which routes the filtered water through inner core outlet exit 46; into connector body water outlet 12, in which outlet quick insertion assembly 22 may be installed (not shown in
[0116] Filter 60 Removal
[0117] To remove filter 60 from connector 1, the user may firmly rotate filter 60 until flanges 73 and 14 are no longer engaged. Then, the user may pull filter 60 down to remove it. In preferred embodiments, filtration system 100 may be configured for filter 60 to be dismounted via a standard counter-clockwise rotation, but this disclosure is not so limited. In alternative embodiments, a clockwise dismounting is contemplated.
[0118] The rotation of filter 60 may ultimately release the engagement of lower surfaces of outwardly extending flanges 73 of filter 60 and upper upper surfaces of inwardly extended flanges 14 of connector body 10. This may permit filter 60 to be released from connector 1.
[0119] Additionally, the rotation of filter 60 may cause connector inner core 30 to turn via the mating of the plurality of end cover engagement protrusions 74 with the plurality of inner core engagement cavities 39. This rotational movement of connector inner core 30 within connector body 10 may toggle filtration system 100 from the filtering configuration to the bypass configuration. In preferred embodiments, filtration system 100 is converted to the bypass configuration after only a small rotational movement of the connector inner core 30, wherein the filter remains partially mounted. In some embodiments, the plurality of end cover engagement protrusions 74 and the plurality of inner core engagement cavities 39 may not be unmated until the rotational movement of connector inner core 30 in the un-mounting direction is approximately 90 degrees. At that point, outwardly extending flanges 73 of filter 60 and inwardly extended flanges 14 of connector body 10 may clear each other, permitting filter 60 to be fully removed by downward force.
[0120] Once filter 60 is at least partially dismounted, filtration system 100 may be in the bypass configuration. A user need not disconnect the water supply to disconnect filter 60.
[0121] Although the foregoing embodiments have been described in detail by way of illustration and example for purposes of clarity of understanding, it will be readily apparent to those of ordinary skill in the art in light of the description herein that certain changes and modifications may be made thereto without departing from the spirit or scope of the appended claims. It is also to be understood that the terminology used herein is for the purpose of describing particular aspects only, and is not intended to be limiting, since the scope of the present invention will be limited only by the appended claims.
[0122] It is noted that, as used herein and in any appended claims, the singular forms “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise. It is further noted that any claims may be drafted to exclude any optional element. As such, this statement is intended to serve as antecedent basis for use of such exclusive terminology as “solely,” “only,” and the like in connection with the recitation of claim elements, or use of a “negative” limitation. As will be apparent to those of ordinary skill in the art upon reading this disclosure, each of the individual aspects described and illustrated herein has discrete components and features which may be readily separated from or combined with the features of any of the other several aspects without departing from the scope or spirit of the disclosure. Any recited method can be carried out in the order of events recited or in any other order that is logically possible. Accordingly, the preceding merely provides illustrative examples. It will be appreciated that those of ordinary skill in the art will be able to devise various arrangements which, although not explicitly described or shown herein, embody the principles of the disclosure and are included within its spirit and scope.
[0123] In the present disclosure, the terms “first,” “second,” and the like are used for descriptive purposes only, and are not to be construed as indicating or implying a relative importance or a set number of technical features. Thus, features defining “first,” “second,” etc. may include one or more of the features, either explicitly or implicitly. In the description, unless otherwise stated, “a plurality of” means two or more. It should also be noted that terms “installation,” “connected with each other,” “connected,” and the like are to be understood broadly, and may describe, for example, a fixed connection, a disassembled connection, an integral connection, a mechanical connection, an electrical connection, a direct connection, an indirect connection through an intermediate medium, and/or an internal connection between the inner portions of two elements. The specific meanings of the above and similar terms in the context of the present disclosure may be readily understood by a person of ordinary skill in the art.
[0124] Furthermore, all examples and conditional language recited herein are principally intended to aid the reader in understanding the principles of the invention and the concepts contributed by the inventors to furthering the art, and are to be construed without limitation to such specifically recited examples and conditions. Moreover, all statements herein reciting principles and aspects of the invention, as well as specific examples thereof, are intended to encompass both structural and functional equivalents thereof. Additionally, it is intended that such equivalents include both currently known equivalents and equivalents developed in the future, i.e., any elements developed that perform the same function, regardless of structure. The scope of the present invention, therefore, is not intended to be limited to the exemplary configurations shown and described herein.
[0125] In this specification, various preferred embodiments have been described with reference to the accompanying drawings. It will be apparent, however, that various other modifications and changes may be made thereto and additional embodiments may be implemented without departing from the broader scope of any claims that follow. The specification and drawings are accordingly to be regarded in an illustrative rather than restrictive sense.