Rainscreen installation tool and method
11473316 · 2022-10-18
Assignee
Inventors
Cpc classification
International classification
Abstract
A rainscreen panel may be installed using tools for spacing, positioning, and attaching the rainscreen to a supporting structure. A rainscreen installation tool may have a first short leg and a second and third long leg extending from a center. One of the long legs may be orthogonal to the short leg and the other parallel to the short leg. The rainscreen installation tool may also have a fourth short leg extending from the center which is orthogonal to the first short leg. One or more of the rainscreen installation tools may be positioned with one of the short legs between an installed rainscreen panel and new rainscreen panel so that the new panel is appropriately spaced from the installed rainscreen panel. A fastener may be positioned at an edge of the rainscreen installation tool in order to secure the new rainscreen panel to the supporting structure.
Claims
1. A method for installing a rainscreen panel using rainscreen installation tools, the method comprising: providing identical first and second rainscreen installation tools each having a first short leg extending from its center, a second long leg orthogonal to the first leg and extending from its center, and a third long leg parallel to the first short leg and orthogonal to the second leg and extending from its center; positioning the first tool in a joint between an installed rainscreen panel and a new rainscreen panel such that the first short leg rests against the installed rainscreen panel and an end of the first short leg is in contact with a supporting structure, the second leg rests against a vertical side of the new rainscreen panel, and the third leg rests between the horizontal sides of the installed rainscreen panel and the new rainscreen panel; positioning the second tool in the joint between the installed rainscreen panel and the new rainscreen panel so that its first short leg is inserted into the joint causing the second leg to rest flush against the new rainscreen panel and the third leg to extend outwardly from the joint and both rainscreen panels; and installing the new rainscreen panel.
2. The method for installing a rainscreen panel using rainscreen installation tools of claim 1 further comprising the steps of: positioning the second tool adjacent the first tool so that they are flush with one another; and positioning a fastener for the new rainscreen panel at a top corner of the second leg of the second tool.
3. The method for installing a rainscreen panel using rainscreen installation tools of claim 1 wherein the first short leg has a length equal to a thickness of the new rainscreen panel and wherein a thickness of the second long leg and a thickness of the third long leg is equal to the length of the first short leg.
4. The method for installing a rainscreen panel using rainscreen installation tools of claim 3 wherein the second long leg has a length equal a distance adjacent the joint for placement of a fastener.
5. The method for installing a rainscreen panel using rainscreen installation tools of claim 3 wherein the third long leg has a length equal to a distance adjacent the joint for placement of a fastener.
6. A method for installing a new rainscreen panel comprising the steps of: providing a plurality of first rainscreen installation tools, each of the first rainscreen installation tools having: a center; a first short leg extending from the center a first distance and having a first width; a second long leg orthogonal to the first short leg and extending from the center a second distance and having a second width equivalent to the first width; and a third long leg parallel to the first short leg and orthogonal to the second leg and extending from the center a third distance and having a third width equivalent to the first and second widths; providing a plurality of second rainscreen installation tools, each of the second rainscreen installation tools having: a center; a first short leg extending from the center a first distance and having a first width; a second long leg orthogonal to the first short leg and extending from the center a second distance and having a second width equivalent to the first width; a third long leg parallel to the first short leg and orthogonal to the second long leg and extending from the center a third distance and having a third width equivalent to the first and second widths; a fourth short leg parallel to the second long leg, orthogonal to the first short leg, and orthogonal to the third long leg and extending from the center a fourth distance and having a fourth width equivalent to the first, second, and third widths; positioning the first short leg of one of the first rainscreen installation tools and either the first short leg or the fourth short leg of one of the second rainscreen installation tools between a joint between an installed rainscreen panel and the new rainscreen panel; and attaching the new rainscreen panel to a supporting structure.
7. The method for installing a rainscreen panel of claim 6 wherein: the first, second, and third widths of the first rainscreen installation tools is equal to the first, second, third, and fourth widths of the second rainscreen installation tools; the first, second, and third widths of the first rainscreen installation tools and the first, second, third, and fourth widths of the second rainscreen installation tools is equal to a thickness of the joint.
8. The method for installing a rainscreen panel of claim 7 wherein: the first distance of the first rainscreen installation tools is equal to the first and fourth distances of the second rainscreen installation tools; and the first distance of the first rainscreen installation tool and the first and fourth distances of the second rainscreen installation tools is equal to a thickness of the new rainscreen panel.
9. The method for installing a rainscreen panel of claim 8 further comprising the steps of: positioning either the first short leg or the fourth short leg of another one of the plurality of second rainscreen installation tools in a joint between the new rainscreen panel and a second installed rainscreen panel such that the joint between the new rainscreen panel and the second installed rainscreen panel is orthogonal to the joint between the installed rainscreen panel and the new rainscreen panel; further positioning the one of the plurality of second rainscreen installation tools so that the center of the second rainscreen installation tool abuts the edge of one of the legs the another one of the plurality of second rainscreen installation tools; and positioning the fastener into the new rainscreen panel at a corner where the one of the plurality of second rainscreen installation tools meets the another one of the plurality of second rainscreen installation tools.
10. A method for installing a plurality of rainscreen panels comprising the steps of: providing a plurality of first rainscreen installation tools, each of the first rainscreen installation tools having: a center; a first short leg extending from the center a first distance and having a first width equivalent to the first distance; a second long leg orthogonal to the first short leg and extending from the center a second distance and having a second width equivalent to the first width; and a third long leg parallel to the first short leg and orthogonal to the second leg and extending from the center a third distance and having a third width equivalent to the first and second widths; providing a plurality of second rainscreen installation tools, each of the second rainscreen installation tools having: a center; a first short leg extending from the center a first distance and having a first width equivalent to the first distance; a second long leg orthogonal to the first short leg and extending from the center a second distance and having a second width equivalent to the first width; a third long leg parallel to the first short leg and orthogonal to the second long leg and extending from the center a third distance and having a third width equivalent to the first and second widths; a fourth short leg parallel to the second long leg, orthogonal to the first short leg, and orthogonal to the third long leg and extending from the center a fourth distance and having a fourth width equivalent to the first, second, and third widths; providing a plurality of rainscreen panels each of the plurality of rainscreen panels having at least two edges which join at a right angle; attaching a first one of the plurality of rainscreen panels to a supporting structure; positioning one of the second rainscreen installation tools so that: the center is in contact with the supporting structure; one of the legs of the second rainscreen installation tools rests on a top edge of the at least two edges of the first one of the plurality of rainscreen panels; and another one of the legs of the second rainscreen installation tool is in contact with an adjacent edge of the at least two edges of the first one of the plurality of rain screen panels; positioning one of the first rainscreen installation tool so that: the first short leg rests on the top edge of the at least two edges of the first one of the plurality of rainscreen panels and the second long leg is in contact with an outer surface of the first one of the plurality of rainscreen panels; positioning a second one of the plurality of rainscreen panels so that: a bottom edge of the at least two edges of the second one of the plurality of rainscreen panels rests on a top surface of the first short leg of the first rainscreen installation tool; the bottom edge of the at least two edges of the second one of the plurality of rainscreen panels also rests on a top surface of one of the legs of the second rainscreen installation tool; and an adjacent edge of the at least two edges of the second one of the plurality of rainscreen panels is in contact with one of the legs of the second rainscreen installation tool; attaching the second one of the plurality of rainscreen panels to the supporting structure so that a joint is formed between the first and second ones of the plurality of rainscreen panels.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Having thus described the invention in general terms, reference will not be made to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(26) Embodiments of the present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all, embodiments of the invention are shown. Indeed, the invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. Like numbers refer to like elements throughout. Referring now to the drawings and the listing of machine components set out below, the invention according to an embodiment is described in further detail.
(27) Embodiments of the invention provide a rainscreen installation tool 100, tool 400, method 500 (
(28) Referring generally to
(29) In some embodiments, the tool includes three (3) legs 100A, 100B and 100C, each of which may be of varying lengths 102A, 102B and 102C. Their lengths may be subject to the specifications of the manufacturer providing the rainscreen panel(s). For the rainscreen tool 100, the lengths 102A, 102B and 102C most commonly utilized are measured respectively from the edges 107A, 107B and 107C of a center portion 106 of the tool 100 to the respective ends 108A, 108B and 108C of the legs 100A, 100B and 100C and vary from 1 inch to 3 inches, with the short leg's 100A length 102A typically being equal to its width 104A and 104C, which may correspond to the width of the rainscreen panel being installed. The center portion 106 is preferably a rectangular prism shape having a square cross section, and is called out, in this embodiment solely for illustration purposes. To be clear, in this embodiment, the sides 107A, 107B, 107C, and 107D of the center portion 106 are the same length, which is also the same as the widths 104A, 104B, and 104C of the legs 100A, 100B, and 100C, respectively, and the length 102A of leg 100A. The center portion 106 is typically not a separate component or piece of the tool 100, but rather, the tool 100 is a unitary body including the center portion 106, leg 100A extending from edge 107A of the center portion 106, leg 100B extending from edge 107B of the center portion 106, and leg 100C extending from edge 107C of the center portion 106.
(30) The width 104A, 104B and 104C of each leg is also subject to the rainscreen manufacturer's specifications. The widths 104A, 104B and 104C most commonly utilized are 6 mm to 10 mm in metric and 5/16 inch to ½ inch in imperial or standard. The overall length 110 of the tool 100 is variable but is most commonly cut into a minimum length of 4 inches as to give enough material to get a hand hold when removing the tool from between the panels after their installation. The overall length 110 is the sum of the short leg's 100A length 102A, leg's 100C length 102C, and center portion 106 side 104D.
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(42) In various embodiments or applications of the method, rainscreen installation tools 100 are used (i) at only one corner of the rainscreen panel being installed, (ii) at two corners of the rainscreen panel being installed, (iii) at three corners of a rainscreen panel being installed, or (iv) at all four corners of a rainscreen panel being installed. In some applications, the method is referred to as “framing” a new rainscreen panel being installed in that the rainscreen installation tools provide positioning (i.e., framing) for the rainscreen panel being installed. During installation of a rainscreen system, several tools 100 may be used for each rainscreen panel to keep the installation properly framed during installation.
(43) The next step is to position the first tool in a joint between an installed rainscreen panel and a new rainscreen panel. This is done such that the first leg rests against the installed rainscreen panel, the second leg rests against a vertical side of the new rainscreen panel, and the third leg rests between the horizontal sides of the installed rainscreen panel and the new rainscreen panel, as represented by block 504.
(44) The next step (which in some embodiments or applications is an optional step) is to position the second tool adjacent the first tool so that they are flush with one another. The second tool should be positioned in the joint between the installed rainscreen panel and the new rainscreen panel so that its first leg is inserted into the joint causing the second leg to rest flush against the new rainscreen panel and the third leg to extend outwardly from the joint and both rainscreen panels, as represented by block 506.
(45) The next step (which in some embodiments or applications is also optional with step 506), as represented by block 508, is to position a fastener for the new rainscreen panel at the corner of the second leg of the second tool.
(46) In various applications of the method 500, multiple (all) fasteners for a new rainscreen panel may be installed using rainscreen tool(s) in a process similar to that discussed above.
(47) The last step of
(48) Referring generally now to
(49) The width 404A, 404B, 400C, and 404D of each leg is also subject to the rainscreen manufacturer's specifications. The widths 404A, 404B, 400C, and 404D most commonly utilized are 6 mm to 10 mm in metric and 5/16 inch to ½ inch in imperial or standard. The overall length 410 of the tool 400 is variable but is most commonly cut into a minimum length of 3 inches as to give enough material to get a hand hold when removing the tool from between the panels after their installation. The overall length 410 is the sum of the short leg's 400A length 402A, leg's 400C length 402C, and center portion 406 side 404D.
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(54) As shown in
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(57) A second step 804 is to provide a second rainscreen installation tool having a center; a first short leg extending from the center a first distance and having a first width; a second long leg orthogonal to the first short leg and extending from the center a second distance and having a second width equivalent to the first width; a third long leg parallel to the first short leg and orthogonal to the second long leg and extending from the center a third distance and having a third width equivalent to the first and second widths; a fourth short leg parallel to the second long leg, orthogonal to the first short leg, and orthogonal to the third long leg and extending from the center a fourth distance and having a fourth width equivalent to the first, second, and third widths.
(58) A third step 806 is to position the first short leg of one of the first rainscreen installation tools and either the first short leg or the fourth short leg of one of the second rainscreen installation tools between a joint between an installed rainscreen panel and the new rainscreen panel.
(59) A fourth step 808 is to attach the new rainscreen panel to a supporting structure.
(60) According to some embodiments of the invention, a rainscreen installation tool and method for installing rainscreen panels using the tool are disclosed.
(61) Although embodiments of the invention described herein are generally described as involving a manufacturing entity, it will be understood that this invention may involve one or more persons, organizations, businesses, merchants and/or other institutions, services providers or the like that implement one or more steps, one or more processes, and/or one or more portions of one or more of the embodiments described and/or contemplated herein, and/or or one or more steps or processes not described herein.
(62) While the foregoing disclosure discusses illustrative embodiments, it should be noted that various changes and modifications could be made herein without departing from the scope of the described aspects and/or embodiments as defined by the appended claims. Additionally, all or a portion of any embodiment may be utilized with all or a portion of any other embodiment, unless stated otherwise. Furthermore, while certain exemplary embodiments have been described and shown in the accompanying drawings, it is to be understood that such embodiments are merely illustrative of and not restrictive on the broad invention, and that this invention is not be limited to the specific constructions and arrangements shown and described, since various other changes, combinations, omissions, modifications and substitutions, in addition to those set forth in the above paragraphs, are possible. Those skilled in the art will appreciate that various adaptations and modifications of the just described embodiments can be configured without departing from the scope and spirit of the invention. Therefore, it is to be understood that, within the scope of the appended claims, the invention may be practiced other than as specifically described herein.
(63) Although many embodiments of the invention have just been described above, the invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. It will also be understood that where possible, any of the advantages, features, functions, devices, and/or operational aspects of any of the embodiments of the invention described and/or contemplated herein may be included in any of the other embodiments of the invention described and/or contemplated herein, and/or vice versa. In addition, where possible, any terms expressed in the singular form herein are meant to also include the plural form and/or vice versa, unless explicitly stated otherwise.