Tm.SUP.2+.luminescent materials for solar radiation conversion devices
11450781 · 2022-09-20
Assignee
Inventors
Cpc classification
H01L31/055
ELECTRICITY
Y02E10/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/549
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01L31/055
ELECTRICITY
Abstract
A solar radiation conversion device is described that uses a luminescent Tm.sup.2+ inorganic material for converting solar radiation of at least part of the UV and/or visible and/or infrared solar spectrum into infrared solar radiation, preferably the infrared solar radiation having a wavelength of around 1138 nm; and, a photovoltaic device for converting at least part of the infrared solar radiation into electrical power.
Claims
1. A solar radiation concentrating device comprising: a transparent waveguide structure comprising a top surface, a bottom surface and one or more edges, the top surface being configured to receive solar radiation; and a photovoltaic device coupled to at least one of the one or more edges of the transparent waveguide structure; the transparent waveguide structure comprising a luminescent thin-film layer provided over a transparent substrate, the luminescent thin-film layer including a luminescent Tm.sup.2+ doped inorganic material exhibiting broadband absorption of light in UV range of solar radiation and broadband absorption of light in visible range of the solar radiation, wherein at least 60% of the solar radiation is absorbed by the luminescent layer; wherein the solar radiation absorbed by the luminescent layer is emitted by the luminescent layer as infrared radiation having a wavelength of between about 1100 nm and about 1200 nm; and wherein the transparent waveguide structure is configured to guide the infrared radiation to the photovoltaic device which is configured to convert at least part of the infrared radiation into electrical power; and wherein host material of the luminescent Tm.sup.2+ doped inorganic material consists of binary or quaternary inorganic crystalline host material.
2. The solar concentrating device according to claim 1, wherein the host material is binary inorganic crystalline host material.
3. The solar concentrating device according to claim 2, wherein the Tm.sup.2+ ions are present in the host material in a concentration between 0.1 and 100%.
4. The solar radiation conversion device according to claim 2, wherein the binary inorganic crystalline host material is defined by the general formula ML, wherein M=Na,K,Rb,Cs and L=CI,Br,I,F; or, wherein the binary inorganic crystalline host material is defined by the general formula NL.sub.2 wherein N=Mg,Ca,Sr,Ba and L=CI,Br,I,F; or.
5. The solar radiation conversion device according to claim 1, wherein the luminescent thin-film layer is a (poly)crystalline thin-film layer.
6. The solar concentrating device according to claim 1, wherein the luminescent layer is embedded in the transparent waveguide structure.
7. The solar concentrating device according to claim 1, wherein at least part of the luminescent layer is provided over a light-receiving face of said photovoltaic device.
8. The solar concentrating device according to claim 1, wherein photovoltaic device comprises the Tm.sup.2+ based inorganic material.
9. The solar concentrating device according to claim 1, wherein the photovoltaic device comprises an infrared absorbing active layer, the infrared absorbing active layer comprising at least one of: a type IV, III-V, or II-VI semiconductor compound, copper indium gallium (di)selenide (CIGS), copper indium (di)selenide (CIS), infrared absorbing quantum dots, an infrared absorbing polymer, graphene or (carbon) nanotubes.
10. The solar concentrating device according to claim 1, wherein the Tm.sup.2+ ions are present in a concentration between 1% and 50%.
11. The solar concentrating device according to claim 1, wherein the Tm.sup.2+ ions are present in a concentration between 1% and 30%.
12. The solar concentrating device according to claim 1, wherein the Tm.sup.2+ ions are present in a concentration between 0.2% and 11%.
13. The solar concentrating device according to claim 1, wherein the luminescent layer is a sputtered or a co-sputtered Tm.sup.2+ doped thin-film layer.
14. The solar concentrating device according to claim 1, wherein the luminescent layer comprises a matrix material in which Tm.sup.2+ doped particles are embedded.
15. The solar concentrating device according to claim 14, wherein the Tm.sup.2+ doped particles have average dimensions between 1 and 1000 nm.
16. The solar concentrating device according to claim 14, wherein the matrix material is a transparent organic polymer.
17. The solar concentrating device according to claim 16, wherein the transparent organic polymer is a poly(methyl methacrylate) (PMMA) or a polycarbonate.
18. A solar radiation concentrating device comprising: a transparent waveguide structure comprising a top surface, a bottom surface and one or more edges, the top surface being configured to receive solar radiation; and a photovoltaic device coupled to at least one of the one or more edges of the transparent waveguide structure; the transparent waveguide structure comprising a luminescent layer, the luminescent layer including particles of a luminescent Tm.sup.2+ doped inorganic material having average dimensions between 1 and 1000 nm, the luminescent Tm.sup.2+ doped inorganic material exhibiting broadband absorption of light in UV range of solar radiation and broadband absorption of light in visible range of the solar radiation; wherein solar radiation absorbed by the luminescent layer is emitted by the luminescent layer into infrared radiation having a wavelength of between about 1100 nm and about 1200 nm; wherein the transparent waveguide structure is configured to guide the infrared radiation to the photovoltaic device which is configured to convert at least part of the infrared radiation into electrical power; and wherein host material of the luminescent Tm.sup.2+ doped inorganic material consists of binary or quaternary inorganic crystalline host material.
19. The solar concentrating device according to claim 18, wherein the infrared radiation has a peak emission at a wavelength of around 1138 nm.
20. The solar concentrating device according to claim 1, wherein the infrared radiation has a peak emission at a wavelength of around 1138 nm.
21. A solar radiation concentrating device comprising: a transparent waveguide structure comprising a top surface, a bottom surface and one or more edges, the top surface being configured to receive solar radiation; and a photovoltaic device coupled to at least one of the one or more edges of the transparent waveguide structure; the transparent waveguide structure comprising a luminescent layer, the luminescent layer including a luminescent Tm.sup.2+ doped inorganic material exhibiting broadband absorption of light in UV range of solar radiation and broadband absorption of light in visible range of the solar radiation; wherein the UV light and visible light absorbed by the luminescent layer is emitted by the luminescent layer as infrared radiation having a wavelength of between about 1100 nm and about 1200 nm; wherein the transparent waveguide structure is configured to guide the infrared radiation to the photovoltaic device which is configured to convert at least part of the infrared radiation into electrical power; and wherein host material of the luminescent Tm.sup.2+ doped inorganic material consists of binary or quaternary inorganic crystalline host material.
22. The solar concentrating device according to claim 21, wherein the infrared radiation has a peak emission at a wavelength of around 1138 nm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(11) In this disclosure divalent thulium (Tm.sup.2+) based inorganic luminescent materials are described that have superior and improved properties when compared to other rare-earth doped phosphors and other luminescent materials for use in luminescent solar concentrator (LSC) or spectral conversion layer on thin-film solar cells devices that are known in the prior art.
(12) It has been surprisingly found that certain inorganic crystalline host material comprising Tm.sup.2+ (e.g. Tm.sup.2+ doped phosphors) exhibit absorbing and luminescent properties that can be advantageously used in LSC devices or SCL's. In particular, it has been found that the Tm.sup.2+ doped inorganic crystalline materials may absorb the UV and visible part and at least part of the IR part of the solar spectrum (in total more than 60% of the power from the sun) and have a sharp 4f-4f peak emission in the infra-red around 1138 nm. As a result of the large Stokes' shift, the problem of self-absorption does not occur.
(13) Moreover, the infrared emission peak at 1138 nm advantageously coincides with the 1.13 eV bandgap for optimal conversion of the broad solar spectrum (in particular the unconcentrated AMI1.5 solar spectrum) on the basis of a single-junction cell. As will be described hereunder in more detail, this feature allows for improving the overall conversion efficiency of simple single-junction solar cells.
(14)
(15) In an embodiment, the luminescent material may comprise an inorganic crystalline material (which may hereafter be referred to as the inorganic host material) that is doped with Tm.sup.2+. The inorganic host material may be a binary inorganic host material defined by the general formula ML wherein M=Na,K,Rb,Cs and wherein L=Cl,Br,I. These materials include (but are not limited to) NaCl, NaBr, Nal, KCl, KBr, KI, CsCl, CsBr, CsI, RbCl, RbBr, RbI, etc. These materials crystallize at relatively low temperatures (e.g. room temperature) thereby allowing easy formation of Tm.sup.2+ doped thin films.
(16) The host materials may also be an alloy or mixture of the general formula M1.sub.(1-x)M2.sub.(x)L with M1 and M2 any of the elements M, or ML1.sub.(1-x)L2.sub.(x)with L1 and L2 any of the elements L. The host materials may also be an alloy or mixture of the general formula M1.sub.(1-x)M2.sub.(x)L1.sub.(1-y)L2.sub.(y). The host materials may also be an alloy or mixture of 3 or more elements M or L.
(17) In another embodiment, a binary inorganic host material may be defined by the general formula NL.sub.2 wherein N═Mg,Ca,Sr,Ba and L=Cl,Br,I,F. These materials may include (but are not limited to) CaCl.sub.2, CaBr.sub.2, CaI.sub.2, SrCl.sub.2, SrBr.sub.2, SrI.sub.2, BaCl.sub.2, BaBr.sub.2, BaI.sub.2, CaF.sub.2, SrF.sub.2, BaF.sub.2.
(18) The host materials may also be an alloy or mixture of the general formula N1.sub.(1-x)N2.sub.(x)L.sub.2 with N1 and N2 any of the elements N, or NL1.sub.(2-2x)L2.sub.(2x) with L1 and L2 any of the elements L. The host materials may also be an alloy or mixture of the general formula N1.sub.(1-x)N2.sub.(x)L1.sub.(2-2y)L2.sub.(2y). The host materials may also be an alloy or mixture of 3 or more elements N or L.
(19) In an advantageous embodiment, binary iodine inorganic carrier materials given by the general formula NI.sub.2 N═Mg,Ca,Sr,Ba may be used as the luminescent inorganic converter material. The Tm.sup.2+ doped iodines exhibit surprisingly good absorption characteristics for the solar spectrum.
(20) In a particular advantageous embodiment CaI.sub.2 or NaI may be used as Tm.sup.2+ inorganic luminescent converter material. It has been surprisingly found that these materials exhibit superior absorption characteristics for the solar spectrum.
(21) In a further embodiment, a ternary inorganic host material may be used. These ternary materials may include (but are not limited to) CsCaCl.sub.3, CsCaBr.sub.3, CsCaI.sub.3, RbCaCl.sub.3, RbCaBr.sub.3, RbCaI.sub.3, CsSrBr.sub.3, CsSrI.sub.3, CsBaBr.sub.3, CsBaI.sub.3, RbSrI.sub.3, KSrI.sub.3.
(22) It is submitted that the invention in not limited to the above-mentioned inorganic host materials. For example, in an embodiment the invention may also include mixed and/or alloyed forms of the above-mentioned inorganic host materials.
(23) The spectra of
(24) The broadness of the absorption spectra of the different materials may be further illustrated by the absorption edges of the materials. There the absorption edge may be determined as the wavelengths for with the absorption is 25% of the maximum absorption of the lowest energy 5d state of Tm.sup.2+. In the table hereunder the absorption edge for different Tm.sup.2+ doped inorganic materials together with their refractive indices are provided:
(25) TABLE-US-00001 Luminescent absorption refractive material edge [nm] index Tm.sup.2+:NaCl 710 1.53 Tm.sup.2+:CaI.sub.2 844 1.78 Tm.sup.2+:NaI 831 1.74 Tm.sup.2+:NaBr 810 1.62 Tm.sup.2+:KBr 763 1.54
(26) From the table and the absorption spectra it follows that the Tm.sup.2+ doped materials exhibit broadband absorption over a range between 200 nm and 900 nm, preferably 220 and 880 nm, more preferably 240 and 860 nm.
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(29) The absorption spectra of these materials are substantially superior when compared to absorption spectra of conventional luminescent materials such as dyes.
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(31) The syntheses of Tm.sup.2+ doped materials is problematic as often Tm.sup.3+ instead of Tm.sup.2+ sites are formed in the inorganic host material. For example, the use of a conventional firing process in a reducing N.sub.2/H.sub.2 atmosphere does not result in stable Tm.sup.2+ doped materials. Instead, the Tm.sup.3+ state is formed. For example, heating a mixture of the salt and TmI.sub.2 or TmCl.sub.3 in an alumina crucible in a tube furnace with N.sub.2/H.sub.2 atmosphere at different temperatures (below and above the melting point of the salts) resulted in the formation of Tm.sub.2O.sub.3 or Tm.sup.3+ doped CaI.sub.2 or NaCl (according to XRD analyses) and the diffuse reflectance spectra showed the presence of Tm.sup.3+ rather than Tm.sup.2+.
(32) Therefore, in order to obtain Tm.sup.2+ doped inorganic materials that exhibit the above-described advantageous absorption-emission characteristics, a mixture of an inorganic host material (e.g. NaCl) and a Tm.sup.2+-based salt (e.g. TmI.sub.2) was contained in a closed quartz ampoule that was under vacuum. The doping concentration of the Tm.sup.2+ may be varied on the basis of the amount of Tm.sup.2+-based salt in the mixture. Heating the ampoule in a furnace however resulted in the formation of Tm.sup.3+ formation and no Tm.sup.2+ was found. However, heating the ampoule (with the mixture inside) with a gas burner (a burner that is normally used to melt the quartz) resulted in the formation of Tm.sup.2+ doped NaCl. On the basis of this process, different Tm.sup.2+ doped inorganic materials were successfully synthesized, including (but not limiting to) Tm.sup.2+ doped NaBr, NaI, KBr, CaCl.sub.2 and CaI.sub.2. Heating a closed vacuum-pumped ampoule had a negative effect on the amount of Tm.sup.2+ in the final product. Therefore, during the melting process the ampoule was connected to a vacuum pump, which ensured that the pressure during the firing of the materials was around 10.sup.−4 mbar or lower. The samples made in this way were all black or greenish black and showed the desired Tm.sup.2+ f-f emission. Besides the Tm.sup.2+ doping, only very small amounts of Tm.sup.3+ was present in some samples. On the basis of this recipe various Tm.sup.2+ doped inorganic materials were fabricated. For example, for the synthesis of circa 1.5 g of 3% Tm doped CaI.sub.2 the following recipe may be used: mixing 1.425 g of CaI.sub.2 with 0.063 g of TmI.sub.2 inside a N.sub.2 filled glove-box; transferring the mixture into a dried quartz ampoule; closing the ampoule inside the N.sub.2 filled glove-box with a valve; connecting the ampoule, with mixture and N.sub.2 gas inside, to a vacuum pump; vacuum pumping the ampoule; heating the ampoule with a burner during vacuum pumping until the mixture melts (typically within 1 to 2 minutes). stopping the heating, closing the ampoule by melting it, and disconnecting the ampoule from the pump once the quartz has cooled down. opening the ampoule in the glove-box by breaking the quartz; and, forming a powder of the crystalline material.
(33) On the basis of this fabrication methods Tm.sup.2+ doped luminescent materials may be fabrications wherein the doping concentration of said Tm.sup.2+ ions in said host material may vary selected between 0.1 and 100% depending on the ratio between the amount of Tm.sup.2+-based salt and the inorganic host material. In an embodiment, the ratio may be selected such that the concentration of said Tm.sup.2+ ions is between 1 and 50%, more preferably 1 and 30%. Hence, from the above, it follows that stable Tm.sup.2+ doped crystalline materials in powder form may be synthesized by melting a stoichiometric mixture of salts under vacuum conditions, preferably at a pressure of 10.sup.−4 mbar or less. The crystalline material in powder form may be used in the formation of LSC devices, which will be described hereunder in more detail with reference to
(34) In some situations, it may be advantageous to use a material synthesis process that is compatible with convention thin-film semiconductor processing technologies so that the formation of crystalline Tm.sup.2+ doped inorganic materials may be used together with other processing and/or material deposition steps. Hence, in addition to the above-described firing process for producing powder-based Tm.sup.2+ doped inorganic materials, crystalline Tm.sup.2+ doped inorganic materials were also synthesized on the basis of a semiconductor deposition technique. In particular, crystalline thin-film Tm.sup.2+ doped layers were realized using a sputtering technique. In an embodiment, an RF magnetron co-sputtering technique may be used. In the co-sputtering technique, at least two targets may be used, e.g. a first target comprising an inorganic host material and a second Tm target.
(35) Successful polycrystalline Tm.sup.2+ doped thin-films of a thickness between 1 and 5 micron were grown on a suitable carrier substrate such as SiO.sub.2 (quartz), Al.sub.2O.sub.3 or various types of glass under different sputtering conditions. In this particular example NaCl was used as the inorganic host material but other binary, ternary or quaternary host materials as described with reference to firing process may also be used without departing from the invention. The pressure during the sputtering process may be selected between 1 and 5 mTorr. The NaCl target was set at an RF power selected between 20 and 50 W (corresponding to a rate between 1 and 5 Å/s) and the Tm target was set at a DC power between 10 and 40 W (corresponding to a rate between 0.05 and 0.08 Å/s). On the basis of these setting, NaCl doped Tm.sup.2+ films wherein the Tm.sup.2+ dopant percentage is between 0.2 and 12% were realized (these values were determined on the basis of EDX measurements). Here a dopant percentage of 1% means that 1% of the cations in the anorganic host material is replaced by a Tm.sup.2+ cation.
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(40) Alternative sputtering techniques may be used without departing from the invention. For example, in an embodiment a single target comprising a Tm.sup.2+ doped target material that was synthesized using the firing method as described above. For example, an Tm.sup.2+:NaCl or Tm.sup.2+:CaI.sub.2 powder may be synthesized and pressed into a tablet that can be inserted into the target of a sputtering system.
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(42) In an embodiment, the photovoltaic cell may be a Copper Indium Gallium (di)Selenide (CIGS) photovoltaic cell. In another embodiment, the photovoltaic cell may be an Copper Indium (di)Selenide (CIS) photovoltaic cell. These materials are very efficient for converting the emitted 1138 nm (near)infrared solar radiation of the Tm.sup.2+ sites into electrical energy.
(43) In a further embodiment, the photovoltaic cell may comprise a NIR/IR absorbing organic active layer or a NIR/IR dye-sensitized active layer. In an embodiment, the photovoltaic cell may comprise an organic semiconducting layer, e.g. MEH-PVV, that is sensitized with NIR/IR absorbing quantum dots. For example, by controlling the size of low-band gap (binary) semiconductors (e.g. PbS, PbSe, InAs and/or HgTe) quantum dots, the quantum dots may be tailored to absorb in the (near) infrared spectrum between 900 and 2000 nm. See e.g. Sargent et al in “Solution-based Infra-Red Photovoltaic Devices, Nature Photonics 3, 325-331 (2009). In another embodiment, the photovoltaic cell may comprise a (single) walled carbon nano-tube layer or a graphene active NIR/IR absorbing layer.
(44) The Tm.sup.2+ doped particles may be embedded in a transparent matrix material comprising a transparent organic polymer that has excellent transmittance properties in the near-infrared range of the optical spectrum such as poly(methyl methacrylate) (PMMA) or a polycarbonate. In an embodiment, the refractive index of the matrix material may be selected to substantially match the refractive index of the Tm.sup.2+ doped particles so that losses due to scattering of the emitted light out of the waveguide structure is minimized.
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(46) In an embodiment, the thin-film luminescent layer may be formed of a transparent matrix material in which particles, preferably nano-scale particles, of a Tm.sup.2+ doped inorganic crystalline material are embedded. Alternatively, the optically active layer may be Tm.sup.2+ doped (poly)crystalline thin-film layer that is formed on the waveguide structure. The thin-film layer may be formed onto the waveguide structure using e.g. a (co-)sputtering method as described above. The use of a (poly)crystalline layer that is coupled as an optically active layer to the waveguide structure provides the advantages that the effect of scattering that may occur when using a matrix layer comprising Tm.sup.2+ doped particles is eliminated.
(47) In a further embodiment (not shown), both at least part of the top surface and the bottom surface of the waveguide structure may be covered with a thin-film luminescent layer. This way, sunlight that passes the top and bottom side of the waveguide structure may be converted into (near) infrared light that is guided by the waveguide structure towards the photovoltaic cell.
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(49) It is submitted that the devices depicted in
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(51) In an embodiment, the photovoltaic device may be silicon photovoltaic device, e.g. an micro-crystalline (thin-film) silicon photovoltaic device. In an another embodiment, the photovoltaic device may be an NIR/IR photovoltaic cell (single or multi-junction) for converting at least the (near)infrared part of the solar spectrum 1006 into electric power. Further, light from the UV and visible part 1008 of the solar spectrum is converted by the broadband-absorbing Tm.sup.2+ luminescent conversion layer 1002 into 1138 nm infrared solar radiation.
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(53) In an embodiment, the photovoltaic device may comprise at least one layer comprising infrared absorbing quantum dots (i.e. nano-particles having a size such that quantum-confinement effects are induced in the particles, i.e. reducing the size of the particles to less than the Bohr radius of the electron and hole functions in the semiconductor) and nano-particles of a broadband-absorbing Tm.sup.2+ luminescent material as described in this disclosure. In an embodiment, the size of at least part of the infrared absorbing quantum dots may be optimized for absorption of infrared solar radiation that is transmitted by the Tm.sup.2+ luminescent nano-particles. For example, PbS quantum dots that have a particle size of around 3-4 nm will absorb (near) infrared radiation around 900-111 nm. Hence, in this embodiment an infrared part 1006 of the solar radiation may be absorbed directly by infrared absorbing quantum dots while the UV and the visible part of the solar radiation may be converted by the Tm.sup.2+ luminescent nano-particles into infrared solar radiation 1010 of a wavelength of around 1138 nm. This way, the overall conversion efficiency of a simple infrared photovoltaic device may be extended on the basis of visible solar radiation that is converted into infrared solar radiation.
(54) In another embodiment, the photovoltaic device may comprise further comprise a further broadband-absorbing Tm.sup.2+ luminescent (poly)crystalline thin-film layer. Such layer may be positioned between the substrate and the first contact layer in order to increase the transformation of the radiation of the UV/visible part of the solar spectrum into radiation of the infrared part of the solar spectrum.
(55) The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
(56) The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present invention has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the invention. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.