Rotatable assemblies, machining bar assemblies and methods therefor
11458544 · 2022-10-04
Assignee
Inventors
Cpc classification
F16F7/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B23B29/12
PERFORMING OPERATIONS; TRANSPORTING
B23B27/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Rotatable assembly (10) having one end (12) adapted to be secured to a rotatable support for rotating the rotatable assembly (10) about a rotational axis (28), the rotatable assembly (10) comprising: a main body (18) having a cavity (56); a damping mass (38) arranged within the cavity (56) and movable in radial directions (30), substantially perpendicular to the rotational axis (28), relative to the main body (18); a damping structure (36) arranged to support the damping mass (38) relative to the main body (18) and arranged to damp vibrational movements of the damping mass (38) relative to the main body (18) in the radial directions (30); wherein the damping structure (36) comprises a plurality of spring elements (40); and wherein each spring element (40) has a flat appearance.
Claims
1. A rotatable assembly having one end adapted to be secured to a rotatable support for rotating the rotatable assembly about a rotational axis, the rotatable assembly comprising: a main body having a cavity; a damping mass arranged within the cavity and movable in radial directions, substantially perpendicular to the rotational axis, relative to the main body; a damping structure arranged to support the damping mass relative to the main body and arranged to damp vibrational movements of the damping mass relative to the main body in the radial directions; wherein the damping structure comprises a plurality of spring elements; wherein each spring element has a flat appearance; wherein the spring elements comprise a material having a frequency dependent elastic modulus; and wherein the rotatable assembly is configured such that when a vibration frequency of the rotatable assembly is changed 5% from 4530 Hz, the elastic modulus of the spring elements will automatically change to match the changed vibration frequency of the rotatable assembly without changing a compression preload on the damping structure.
2. The rotatable assembly according to claim 1, wherein a width of each spring element in a radial direction is at least 30 times, a thickness of the spring element along the rotational axis.
3. The rotatable assembly according to claim 1, wherein one or more of the plurality of spring elements has a varying extension in the radial directions.
4. The rotatable assembly according to claim 3, wherein the one or more of the plurality of spring elements has an elliptical, triangular or polygonal appearance, as seen along the rotational axis.
5. The rotatable assembly according to claim 1, wherein the damping structure has different stiffness in different radial directions.
6. The rotatable assembly according to claim 1, wherein the rotatable assembly is configured such that at least one spring element can be added to, or removed from, the damping structure in order to decrease or increase, respectively, the stiffness of the damping structure in the radial directions.
7. The rotatable assembly according to claim 1, wherein the damping structure comprises a plurality of metal plates, wherein the metal plates and the spring elements are arranged in an alternating manner.
8. The rotatable assembly according to claim 1, further comprising a clamping mechanism arranged to compress and uncompress the damping structure along the rotational axis.
9. The rotatable assembly according to claim 8, wherein the clamping mechanism comprises a worm drive.
10. The rotatable assembly according to claim 1, further comprising, in addition to the damping mass, at least one additional damping mass, wherein each damping mass has a unique weight.
11. The rotatable assembly according to claim 10, further comprising, in addition to the damping structure, at least one additional damping structure, wherein the damping masses and the damping structures are alternatingly arranged.
12. The assembly according to claim 1, wherein the rotatable assembly is a machining bar assembly and the main body is a machining bar body.
13. The rotatable assembly according to claim 1, wherein the spring elements comprise, or are constituted by, a viscoelastic material, and wherein the resonance frequency of the damping mass is proportional to the square root of the elastic modulus of the material of the spring elements.
14. The rotatable assembly according to claim 1, wherein the resonance frequency of the damping mass is expressed as:
15. The rotatable assembly according to claim 1, wherein a width of each spring element in a radial direction is at least 50 times a thickness of the spring element along the rotational axis.
16. The rotatable assembly according to claim 1, wherein a width of each spring element in a radial direction is at least 100 times a thickness of the spring element along the rotational axis.
17. The rotatable assembly according to claim 1, further comprising at least one auxiliary supporting structure arranged to separate the damping mass and the main body, wherein each auxiliary supporting structure comprises layers of resilient material and layers of metallic material alternatingly arranged along the rotational axis or in the radial directions.
18. A rotatable assembly having one end adapted to be secured to a rotatable support for rotating the rotatable assembly about a rotational axis, the rotatable assembly comprising: a main body having a cavity; a damping mass arranged within the cavity and movable in radial directions, substantially perpendicular to the rotational axis, relative to the main body; a damping structure arranged to support the damping mass relative to the main body and arranged to damp vibrational movements of the damping mass relative to the main body in the radial directions; and at least one auxiliary supporting structure arranged to separate the damping mass and the main body, wherein each auxiliary supporting structure comprises layers of resilient material and layers of metallic material alternatingly arranged along the rotational axis or in the radial directions; wherein the damping structure comprises a plurality of spring elements; wherein each spring element has a flat appearance; wherein the spring elements comprise a material having a frequency dependent elastic modulus; and wherein the rotatable assembly is configured such that when a vibration frequency of the rotatable assembly is changed 5% from 4530 Hz, the elastic modulus of the spring elements will change to match the changed vibration frequency of the rotatable assembly.
19. A rotatable assembly having one end adapted to be secured to a rotatable support for rotating the rotatable assembly about a rotational axis, the rotatable assembly comprising: a main body having a cavity; a damping mass arranged within the cavity and movable in radial directions, substantially perpendicular to the rotational axis, relative to the main body; a damping structure arranged to support the damping mass relative to the main body and arranged to damp vibrational movements of the damping mass relative to the main body in the radial directions; and at least one auxiliary supporting structure arranged to separate the damping mass and the main body, wherein each auxiliary supporting structure comprises layers of resilient material and layers of metallic material alternatingly arranged along the rotational axis or in the radial directions, wherein the damping structure comprises a plurality of spring elements, and wherein each spring element has a flat appearance.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further details, advantages and aspects of the present disclosure will become apparent from the following embodiments taken in conjunction with the drawings, wherein:
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DETAILED DESCRIPTION
(32) In the following, a rotatable assembly comprising a damping mass supported by a damping structure within the cavity of a main body, a rotatable assembly comprising a damping mass within the cavity of a main body and a coolant supply structure, and a machining bar assembly comprising a machining bar body, a tool head and a damping structure between the tool head and the machining bar body, will be described. The same reference numerals will be used to denote the same or similar structural features.
(33)
(34) The boring bar assembly 10 of this example comprises an end 12 constituted by an end piece 12 for being secured to a rotatable support (not shown). The boring bar assembly 10 further comprises a tail locking part 14, a plug member 16 and a hollow cylindrical main body 18 constituted by a boring bar body. The boring bar body 18 is one type of a machining bar body.
(35) The tail locking part 14 and the plug member 16 are rigidly fixedly to the main body 18, for example by means of screws (not shown). An end portion of the tail locking part 14 is inserted into an opening in the end 12 and the tail locking part 14 is fixedly connected to the end 12 by means of screws or hydraulic expansion clampers.
(36) A tool head 20 is rigidly connected to the plug member 16, in this example by means of three screws 22. The tool head 20 is connected to the plug member 16 via a damping structure 24. The tool head 20 holds a cutter 26 for machining a workpiece (not shown) when rotating the boring bar assembly 10 about its rotational axis 28. Vibration problems in the boring bar assembly 10 might significantly reduce the life time of the cutter 26.
(37)
(38) The damping structure 24 comprises a spring element 32 and a metal plate 34. In this example, the spring element 32 is of a viscoelastic material. The damping structure 24 is positioned at a node region of the boring bar assembly 10. The damping structure 24 efficiently suppresses vibrations with higher frequency other than the first vibration mode of the boring bar assembly 10.
(39)
(40) Each damping structure 36 comprises a plurality of spring elements 40 of flat appearance. The spring elements 40 of the damping structure 36 constitute a lamellate structure. In this example, the damping structure 36 also comprises the metal plates 42 in the lamellate structure of the damping structure 36. The lamellate structure of the spring elements 40 facilitate the shear motion, i.e. in the radial directions 30, of the damping structure 36.
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(42) In prior art solutions, where a thick rubber ring has been compressed, creeping might be initiated and the stiffness be reduced. This will lead to a mismatch of the tuned mass damper frequency to the frequency of the tool.
(43) Due to the flat appearance of each spring element 40 according to the present disclosure, the risk for creeping in the spring elements 40 is reduced. Therefore, the stiffness of the spring elements 40 can be better maintained. As a result, the rotatable assembly 10 has a more reliable operation.
(44) The stiffness of the damping structure 36 in the shear directions (i.e. in the radial directions 30) can be adjusted by adding or removing spring elements 40 to or from the damping structure 36. A higher number of spring elements 40 in the damping structure 36 gives a lower stiffness in the shear direction, and vice versa. The damping structure 36 comprising a stack of spring elements 40 facilitates and makes more accurate the assembly.
(45) With the use of a frequency dependent material for the spring elements 40 i.e. where the elastic modulus of the spring elements 40 changes in dependence of the vibration frequency, a self-tuning effect can be realized. That is, the changed vibration frequency of the spring elements 40 alternates the elastic modulus of the spring elements 40 such that the resonant frequency of the damping mass 38 changes.
(46) By rotating the worm screw 46, the worm wheel 48 moves axially inside the plug member 16 to push the compression plate 50 along the rotational axis 28. By rotating the worm screw 46 in the opposite direction, the worm wheel 48 moves in the opposite direction along the rotational axis 28 (towards the free end of the boring bar assembly 10 where the tool head 20 is located). This rotation may be continued until the worm screw 46 completely disengages from the plug member 16 and further metal plates 42 and/or spring elements 40 can be added to or removed from the damping structure 36.
(47) When a compression force is applied to the damping structure 36, the compression force is essentially translated into an increased contact pressure between the surfaces of the metal plates 42 and the spring elements 40, and not into a changed geometry of the spring elements 40. Tuning of the stiffness of the damping structure 36 (in addition to the self-tuning described in the present disclosure) is primarily realized by alternating the number of spring elements 40 and secondly by adjusting the compression preload from the compression plate 50 on the damping structure 36.
(48) The compression preload on the second damping structure 36 (to the right in
(49) In this example, the compression plate 50 comprises a hexagonal portion on one end to establish a rotational lock about the rotational axis 28 relative to the plug member 16. Other structures and ways to accomplish a rotational locking between the compression plate 50 and the plug member 16 are of course possible. The compression plate 50 is allowed to move relative to the plug member 16 along the rotational axis 28.
(50) The tooling segment of tuned mass vibration damped tools is still a niche market with high profit margins but low sales volumes. Some disadvantages of prior art tools are the high manufacturing costs due to construction complexity with the requirement of hydraulic sealing and the personal cost when requesting an expert to find the correct tuning and to educate the machine operators to learn the tuning process.
(51) Some prior art documents describe symmetric supporting elements made of rubber or elastomers for supporting a mass. The supporting elements can be compressed to alter their cross section, geometry and/or the contact surface area to tune the stiffness. However, machining tools are usually asymmetric with respect to the rotational axis. Therefore, a correctly tuned resonant frequency of a tuned mass damper for one particular radial direction may result in an erroneously tuned resonant frequency in the other radial directions. Moreover, the machining tools are often used in turbulent operating conditions and may vibrate at a frequency in the range of ±20% of the measured mode frequency when measured under free conditions. That is one of the reasons why tuned mass damper solutions are not so often used on rotating tools, as the vibration frequency is constantly changing.
(52) Tuned mass dampers of the prior art are usually tuned to damp the vibrations of the most resilient mode (i.e. the first vibration mode). Therefore, the higher vibration modes usually constitute the most prominent problem which substantially limits the cutting insert's tool life due to high frequency vibrations (e.g. >1000 Hz) and high acceleration vibrations.
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(54) As can be seen in
(55) The cooling channel 54 of the tail locking part 14, the cooling channels 52 in the damping mass 38, the cooling channel 58 in the compression plate 50 and the cooling channel 60 in the plug member 16 constitute a coolant supply structure 62 for supplying coolant to the tool head 20. In this example, the cooling channels 52 of the damping mass 38 are inclined approximately 45° and are arranged at the respective end portions of the damping mass 38.
(56) Due to the guiding of coolant in the clearance between the damping mass 38 and the boring bar body 18, the coolant can both be used to cool a tool head 20 (and/or the spring elements 40) and serve as a viscous fluid to damp vibrations of the boring bar body 18 and the damping mass 38. The coolant pressure in the cavity 56 may be approximately 6 bar, or less than 6 bar.
(57) Furthermore, by controlling the coolant flow in the coolant supply structure 62, the temperature of the spring elements 40 can be controlled. In case the spring elements 40 comprise a material with temperature dependent elastic modulus, also the resonance frequency of the tuned mass damper (the damping structure 36 and the damping mass 38) can be controlled to match a vibration frequency of the rotatable boring bar 10 by varying the coolant temperature.
(58) The configuration of the coolant supply structure 62 is illustrated further in
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(60) In the example in
(61) However, many rotating structures are usually asymmetric about the rotational axis and thereby exert different first mode vibration frequencies over different radial directions. Machining tools, for example, have varied first mode vibration frequencies depending on the directions in the plane perpendicular to the rotational axis of the machining tool. In prior art solutions where an asymmetric machining tool is damped by using a severely compressed elastomer or rubber piece, the resonant frequency of the tuned mass damper in the radial directions is the same. Therefore, the tuned mass damper is only optimized for one direction, whereas other directions are not optimized. As a consequence, the tuned mass damper might add vibrations to the machining tool instead of cancelling the vibrations.
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(63) A circular damping structure (as shown in
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(65) In
(66) The elliptic shape in
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(68) In
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(73) The relationship between the elastic modulus and frequency can be represented by high order polynomials. When the polynomial relationship between the elastic modulus and the frequency is higher than 2 and conforms to a mathematic condition, there exists a frequency at which the increase/decrease of the vibration frequency of the boring bar assembly is compensated by an increased/decreased stiffness of the damping structure due to the frequency dependent elastic modulus of the spring elements.
(74) One approach to represent the relationship between the elastic modulus and frequency as in
E(f)= . . . Df.sup.3+Cf.sup.2+Bf+A
(75) Assume that the estimated vibration frequency is f.sub.n and the estimated variation of frequency is Δf.sub.n, the resonant frequency of the damping mass is proportional to the square root of the elastic modulus of the viscoelastic material of the spring element and can be expressed as:
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(77) where
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(79) The change of f.sub.m expressed as Δf.sub.m can be estimated as:
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After replacing the term the equation (3) can be rewritten as:
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(83) f.sub.n can be expressed as proportional to f.sub.n and it can be rewritten as Δf.sub.n=αf.sub.n and the equation can be written as:
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(85) It is then a mathematic problem to find the frequency at which the frequency change of Δf.sub.n of the boring bar assembly induces the same amount of frequency change Δf.sub.m on the damping mass to match the two frequencies again.
(86) For example, if the estimated frequency change is ±5%, the solution of f.sub.n in equation (5) is approximately 4530 Hz while using the example material in
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(88) The layers of resilient material 72 and the layers of metallic material 74 are arranged in an alternating manner in the radial directions 30. The layers of resilient material 72 and the layers of metallic material 74 are thus substantially parallel with the rotational axis 28 of the damping mass 38.
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(90) The layers of resilient material 78 and the layers of metallic material 80 are arranged in an alternating manner along the rotational axis 28 of the damping mass 38. The layers of resilient material 78 and the layers of metallic material 80 are thus substantially parallel with the radial directions 30.
(91) For both the variants in
(92) In a further variant, the arrangement of the layers of resilient material 78 and the layers of metallic material 80 in