LATERALLY OPERATING PAYLOAD HANDLING DEVICE
20220297734 · 2022-09-22
Inventors
Cpc classification
B66F9/06
PERFORMING OPERATIONS; TRANSPORTING
B66F9/18
PERFORMING OPERATIONS; TRANSPORTING
B66F9/12
PERFORMING OPERATIONS; TRANSPORTING
B62B2202/10
PERFORMING OPERATIONS; TRANSPORTING
B62B2203/24
PERFORMING OPERATIONS; TRANSPORTING
B66F9/10
PERFORMING OPERATIONS; TRANSPORTING
B62B3/06
PERFORMING OPERATIONS; TRANSPORTING
B62B2203/26
PERFORMING OPERATIONS; TRANSPORTING
International classification
B62B3/06
PERFORMING OPERATIONS; TRANSPORTING
B66F9/06
PERFORMING OPERATIONS; TRANSPORTING
B66F9/10
PERFORMING OPERATIONS; TRANSPORTING
B66F9/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A loading frame includes a rectangular u-shaped frame with an opening at one side, forks extendable and retractable between the closed side and the open side of the U-shaped frame, loading frame wheels on one arm of the U-shaped frame, and a truck interface on the other arm of the U-shaped frame. The loading frame wheels and truck interface support travel of the frame in a direction other than the direction of travel of the forks between the open and closed sides of the U-shaped frame.
Claims
1.-20. (canceled)
21. A loading frame, comprising: a truck interface configured to couple to a vehicle configured to travel in a vehicle travel direction; a carriage comprising one or more forks configured to extend from a retracted position in a fork direction other than the vehicle travel direction to engage a load and to retract back to the retracted position with the load.
22. The loading frame of claim 21, further comprising: a carriage drive system operatively coupled to the carriage to extend and retract the one or more forks.
23. The loading frame of claim 22, wherein the carriage drive system includes accordion-style folding drive members.
24. The loading frame of claim 22, wherein the carriage drive system comprises an electromechanical, pneumatic, and/or hydraulic apparatus configured to extend and retract the one or more forks.
25. The loading frame of claim 22, further comprising: a power and control interface configured to deliver power from a vehicle power source to the carriage drive system to extend and retract the one or more forks.
26. The loading frame of claim 21, further comprising: one or more loading frame wheels configured to roll in the vehicle travel direction and to support the loading frame during vehicle travel.
27. The loading frame of claim 26, further comprising: a wheel-end arm, a truck-end arm, and a side member connecting the wheel-end arm to the truck-end arm to form a U-shaped frame having an open side opposite the side member, wherein the one or more forks are configured to extend from the open side of the U-shaped frame and retract into the U-shaped frame.
28. The loading frame of claim 27, wherein the carriage includes carriage wheels configured to rollingly support the carriage as it moves in the fork direction.
29. The loading frame of claim 28, wherein the wheel-end arm includes a first rail and the truck-end arm includes a second rail and the carriage wheels rollingly support the carriage on the first and second rails to extend and retract the one or more forks.
30. The loading frame of claim 21, wherein the carriage includes carriage wheels configured to rollingly support the carriage as it moves in the fork direction.
31. A payload handler vehicle, comprising: a drive system powered by at least one vehicle power source; a navigation system in operative communication with the drive system to navigate the vehicle in a vehicle travel direction; and a carriage comprising one or more forks configured to extend from a retracted position in a fork direction other than the vehicle travel direction to engage a load and to retract back to the retracted position with the load.
32. The vehicle of claim 31, further comprising: a carriage drive system operatively coupled to the carriage to extend and retract the one or more forks.
33. The loading frame of claim 32, wherein the carriage drive system includes accordion-style folding drive members.
34. The loading frame of claim 32, wherein the carriage drive system comprises an electromechanical, pneumatic, and/or hydraulic apparatus configured to extend and retract the one or more forks.
35. The loading frame of claim 32, further comprising: a power and control interface configured to deliver power from the at least one power vehicle power source to the carriage drive system to extend and retract the one or more forks.
36. The loading frame of claim 31, further comprising: one or more loading frame wheels configured to roll in the vehicle travel direction and to support the loading frame during vehicle travel.
37. The loading frame of claim 36, further comprising: a wheel-end arm, a truck-end arm, and a side member connecting the wheel-end arm to the truck-end arm to form a U-shaped frame having an open side opposite the side member, wherein the one or more forks are configured to extend from the open side of the U-shaped frame and retract into the U-shaped frame.
38. The loading frame of claim 37, wherein the carriage includes carriage wheels configured to rollingly support the carriage as it moves in the fork direction.
39. The loading frame of claim 38, wherein the wheel-end arm includes a first rail and the truck-end arm includes a second rail and the carriage wheels rollingly support the carriage on the first and second rails to extend and retract the one or more forks.
40. The loading frame of claim 31, wherein the carriage includes carriage wheels configured to rollingly support the carriage as it moves in the fork direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The present invention will become more apparent in view of the attached drawings and accompanying detailed description. The embodiments depicted therein are provided by way of example, not by way of limitation, wherein like reference numerals refer to the same or similar elements. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating aspects of the invention. In the drawings:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0052] Various aspects of the inventive concepts will be described more fully hereinafter with reference to the accompanying drawings, in which some exemplary embodiments are shown. The present inventive concept may, however, be embodied in many different forms and should not be construed as limited to the exemplary embodiments set forth herein.
[0053] It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are used to distinguish one element from another, but not to imply a required sequence of elements. For example, a first element can be termed a second element, and, similarly, a second element can be termed a first element, without departing from the scope of the present invention. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. The term “or” is not used in an exclusive or sense, but in an inclusive or sense.
[0054] It will be understood that when an element is referred to as being “on” or “connected” or “coupled” to another element, it can be directly on or connected or coupled to the other element or intervening elements can be present. In contrast, when an element is referred to as being “directly on” or “directly connected” or “directly coupled” to another element, there are no intervening elements present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.).
[0055] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a,” “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises,” “comprising,” “includes” and/or “including,” when used herein, specify the presence of stated features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof.
[0056] Spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper” and the like may be used to describe an element and/or feature's relationship to another element(s) and/or feature(s) as, for example, illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use and/or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” and/or “beneath” other elements or features would then be oriented “above” the other elements or features. The device may be otherwise oriented (e.g., rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
[0057] Exemplary embodiments are described herein with reference to cross-sectional illustrations that are schematic illustrations of idealized exemplary embodiments (and intermediate structures). As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, exemplary embodiments should not be construed as limited to the particular shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing
[0058] To the extent that functional features, operations, and/or steps are described herein, or otherwise understood to be included within various embodiments of the inventive concept, such functional features, operations, and/or steps can be embodied in functional blocks, units, modules, operations and/or methods. And to the extent that such functional blocks, units, modules, operations and/or methods include computer program code, such computer program code can be stored in a computer readable medium, e.g., such as non-transitory memory and media, that is executable by at least one computer processor.
[0059] In example embodiments, a payload handler includes a loading frame and a truck. The loading frame may be integral to, or modular with, the truck. In example embodiments a loading frame in accordance with principles of inventive concepts includes one or more loading frame wheels at one end (a wheel end), a truck interface at the opposite end (a truck end), and lifting forks (or, simply, forks) oriented at ninety degrees to the loading frame direction of travel. The loading frame direction of travel may be defined by a line extending between the wheel end and truck interface end of the loading frame. The one or more loading frame wheels (also referred to herein, simply, as loading frame wheels) may be configured to be aligned with the drive wheels, or steered wheels, of an associated payload truck. The loading frame wheels are configured to articulate and to thereby raise or lower the loading frame in concert with the payload truck simultaneously raising or lowering the loading frame at the truck end.
[0060] In example embodiments the articulated loading frame wheels may be powered by mechanical, hydraulic, or electrical drive mechanisms. In various embodiment, articulation of the loading frame wheels is arranged to be in concert with the lifting or lowering of the truck interface by the truck and may be controlled by an operator, by an electronic controller, or by a combination of automatic control and operator control.
[0061] A loading frame in accordance with principles of inventive concepts may include a carriage with rails that supports forks on fork wheels, allowing the forks to rollingly extend or retract in order to engage and retrieve a load. The loading frame may include extenders configured to extend and retract the forks. The extender may be mechanical, electrical, or hydraulic, for example, and may operate under control of an operator, an electronic controller (for autonomous or semi-autonomous control), or a combination of autonomous control and operator control. The extender may exhibit accordion action in example embodiments.
[0062] A controller and sensors, which may be provided in a sensor head, for example, may provide navigation or fork-placement control, either autonomously, or in conjunction with direct control by an operator.
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[0064] The payload handler 101 can be configured to travel to a pickup/drop-off station, e.g., in a warehouse or other storage facility or area. Once at the pickup/drop-off location, the loading frame 100 is configured to operate in a side-load, or laterally-operating, manner to engage or disengage a load, such as a pallet of goods. Such operation can reduce operating time, operational space requirements, and blockages in a warehouse, factory, or other load-handling environment.
[0065] A payload handler 101 including loading frame 100 in accordance with principles of inventive concepts may be especially useful for operations that proceed with a high frequency, such as, high-speed sorting operations or factory lineside servicing, as examples. Such a payload handler may allow aisle widths to be reduced by as much as half over conventional aisles, increasing capital utilization. Because a payload handler in accordance with principles of inventive concepts may operate laterally, without requiring a significant mass, such as a counterweight to maintain stability, a payload handler in accordance with principles of inventive concepts may provide the benefits of lateral operation without the expense and maintenance demands associated with a turret truck, for example.
[0066] In
[0067] In the present embodiments, the loading frame 100 includes forks 110 configured to be selectively raised and lowered to engage, carry, and disengage a pallet. In
[0068] The bottom of the loading frame 100 includes a first, wheel-end arm 112, a second, truck-end arm 114 opposite the wheel-end arm 112, and a side member 106 connecting the wheel-end arm 112 and truck-end arm 114 at respective side-member ends. The side member 106 and the two arms 112, 114 can be arranged to have an overall “U” shape, e.g., with forks 110 disposed therein. The forks 101 can be configured and arranged to extend out from the loading frame 101 to engage or disengage with a pallet.
[0069] In the present embodiment, the wheel-end arm 112 includes one or more loading frame wheels 102 configured to roll in a loading frame direction of travel “T” and to support the loading frame while traveling. A truck interface formed in the truck-end arm 114 is configured to couple with the payload truck 130 and to thereby obtain support from the payload truck 130. In other embodiments, the truck-end arm 114 could also have one or more loading frame wheels. The forks 110 can be maintained within the loading frame 100 during travel and can be configured to extend and retract in a fork direction “F” that is other than the loading frame direction of travel T. In various embodiments, the fork direction F is perpendicular to the travel direction T.
[0070] In example embodiments, forks 110 are elevated by operation of loading frame wheels 102 of the wheel-end arm 112, which are extended in a vertical direction “V.” The opposing end of loading frame 100 is raised substantially the same amount by operation of payload truck 130, which can be accomplished, for example, by raising a mast coupled to the truck-end arm 114. In this embodiment, therefore, the loading frame 100 is in a raised position during travel of the payload handler 101.
[0071] In
[0072] In the example embodiment of
[0073] Lowering the loading frame 100 can include lowering the truck-end arm 114, the side member, the wheel-end arm 112, or a combination thereof. In some embodiments, the payload truck 103 and/or the loading frame 100 can be configured to raise and lower the truck-end arm 114 and the wheel-end arm 112 and side member 106 responsively follow. In some embodiments, the loading frame 100 can be configured to raise and lower the wheel-end arm 112 and the truck-end arm 114 and the side member 106 responsively follow. In other embodiments, the loading frame 100 can be configured to raise and lower the side member 106 and the truck-end arm 114 and the wheel-end arm 112 responsively follow. In other embodiments, the loading frame 100 can be configured to raise and lower two or more of the side member 106, the truck-end arm 114, and the wheel-end arm 112. As will be appreciated by those skilled in the art, various approaches can be used to raise the forks 110, which can include raising and lowering the forks 110 without raising and lowering the loading frame.
[0074] In the example embodiment of
[0075] In
[0076] In the example embodiment of
[0077] In various embodiments, the loading frame 100 may include panels, frames, or walls extending upwardly from the wheel-end arm 112, the side member 106, the truck-end arm 114, or two or more thereof. In the embodiments of
[0078] As will be apparent to those of skill in the art, dropping off a load may be accomplished by, basically, reversing the process just described for retrieving a load, e.g., pallet 103.
[0079] In the example embodiment of
[0080] The perspective view of
[0081] The front view of
[0082] As illustrated in the front view of
[0083] The rear cross-sectional view of
[0084] As noted above, the example embodiment of
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[0086] In the example embodiment of the right cross-sectional view of
[0087] The top perspective views of
[0088] A front view, a view looking toward the fork side of loading frame 100, and a top view are illustrated, respectively, in the example embodiments of
[0089] In the perspective view of
[0090] A laterally operating payload handling device in accordance with principles of inventive concepts is capable of engaging and retrieving payloads arranged to the side of a vehicle. In example embodiments the device includes an engagement mechanism that includes a low level lifter and an extending fork or paddle. By low-level lifter, we mean a lifter that is capable of lifting a distance R, less than the height of the loading frame 100 and, in some embodiments, less than a distance R of about six inches. The mechanism is driven to a payload retrieval location, the fork is lowered, extended, raised and retracted to capture the payload for travel. The vehicle may then travel away along the path it was originally travelling (forward or backward), without need for turning to engage the payload. In example embodiments, such a device may be used primarily for floor-level lifting, transport, and placement.
[0091] A payload handler in accordance with principles of inventive concepts may operate in a manner similar to a pallet jack, in that the lifting mechanism does not require the vehicle to be counterbalanced. The frame around the extending forks can be attached to the truck on one end, and supported by wheels on the other, opposite end. These wheels raise and lower one end of the frame, while the other end is raised with the truck body. Only during the lift cycle may any of the load be outside of the loading, and never during travel.
[0092] While the foregoing has described what are considered to be the best mode and/or other preferred embodiments, it is understood that various modifications can be made therein and that the invention or inventions may be implemented in various forms and embodiments, and that they may be applied in numerous applications, only some of which have been described herein. It is intended by the following claims to claim that which is literally described and all equivalents thereto, including all modifications and variations that fall within the scope of each claim.
[0093] It is appreciated that certain features of the invention, which are, for clarity, described in the context of separate embodiments, may also be provide in combination in a single embodiment. Conversely, various features of the invention which are, for brevity, described in the context of a single embodiment may also be provided separately or in any suitable sub-combination.
[0094] For example, it will be appreciated that all of the features set out in any of the claims (whether independent or dependent) can combined in any given way.