Modular Carriage Assembly for the Fusion of Polyolefin Pipes
20220281179 · 2022-09-08
Assignee
Inventors
- Arthur H. McElroy, II (Tulsa, OK, US)
- Jason A. Lawrence (Owasso, OK, US)
- Seth P. Ahrens (Tulsa, OK, US)
- Paul John Donaldson (Broken Arrow, OK, US)
Cpc classification
B29C66/71
PERFORMING OPERATIONS; TRANSPORTING
B29C65/7841
PERFORMING OPERATIONS; TRANSPORTING
B29C66/5221
PERFORMING OPERATIONS; TRANSPORTING
B29C65/02
PERFORMING OPERATIONS; TRANSPORTING
B29C66/71
PERFORMING OPERATIONS; TRANSPORTING
B25B5/064
PERFORMING OPERATIONS; TRANSPORTING
B29C66/8242
PERFORMING OPERATIONS; TRANSPORTING
B29K2023/00
PERFORMING OPERATIONS; TRANSPORTING
B29K2023/00
PERFORMING OPERATIONS; TRANSPORTING
B25B5/062
PERFORMING OPERATIONS; TRANSPORTING
F16L47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B29C65/00
PERFORMING OPERATIONS; TRANSPORTING
B25B5/06
PERFORMING OPERATIONS; TRANSPORTING
B25B5/14
PERFORMING OPERATIONS; TRANSPORTING
B29C65/02
PERFORMING OPERATIONS; TRANSPORTING
B29C65/78
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Modular carriage for varying spacing between ends of polymer pipe during fusion. The modular carriage includes a fixed jaw; an inner movable jaw; an outer moveable jaw and a plurality of guide rods. The fixed jaw being adapted for tool free engagement with the terminal ends of the plurality of guide rods. A carriage cylinder is associated with at least two of the guide rods and mounted for reciprocal travel along the length of its associated guide rod. The movable jaws being adapted for tool free engagement with at least two carriage cylinders for reciprocal travel therewith. A combined hydraulic cylinder/guide rod includes a guide rod with an integral guide rod piston, a cylindrical tube, and a guide rod gland on each end of the cylinder tube.
Claims
1. Combined hydraulic cylinder and guide rod for use with a carriage for varying spacing between ends of polymer pipe during fusion, said cylinder comprising: a cylindrical guide rod having an inner surface diameter, an outer surface diameter and a length; said guide rod further including an integrated guide rod piston; a cylindrical cylinder tube having an inner surface diameter, an outer surface diameter and a length; said inner surface diameter of said cylinder tube being greater than said outer surface diameter of said guide rod; the length of said guide rod being greater than the length of said cylinder tube; said guide rod inserted through said cylinder tube and adapted for reciprocal travel thereon; said cylinder tube including at least two sealed hydraulic fluid chambers adapted for the flow of hydraulic fluid, each between at least a portion of said guide rod outer surface and a portion of said cylinder tube inner surface.
2. The combined hydraulic fluid cylinder and guide rode of claim 1 comprising: said at least two hydraulic fluid chambers being divided by said hydraulic piston; the flow of hydraulic fluid capable of being diverted between said at least two hydraulic fluid chambers to actuate said piston for the reciprocal travel of said cylinder tube along the length of said guide rod.
3. The hydraulic cylinder of claim 2 wherein said guide rod includes; a first cylindrical rod; a second cylindrical rod; said hydraulic piston positioned between said first cylindrical rod and said second cylindrical rod.
4. The hydraulic cylinder of claim 3 wherein said guide rod piston divides said first cylinder rod and said second cylinder rod.
5. The hydraulic cylinder of claim 4 wherein a first hydraulic fluid chamber is substantially located between said first cylinder rod and said cylinder tube; and a second hydraulic fluid chamber is substantially located between said second cylinder rod and said cylinder tube.
6. The hydraulic cylinder of claim 5 wherein said guide rod piston is in hydraulic communication with said first hydraulic chamber and said second hydraulic chamber.
7. The modular carriage of claim 1 wherein said guide rods include a longitudinal axis and each said carriage cylinder includes a longitudinal axis which is concentric with the longitudinal axis of its associated guide rod.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0087] The embodiments herein and the various features and advantageous details thereof are explained more fully with reference to the non-limiting embodiments that are illustrated in the accompanying drawings and detailed in the following description. Descriptions of well-known components and processes and manufacturing techniques are omitted so as to not unnecessarily obscure the embodiments herein. The examples used herein are intended merely to facilitate an understanding of ways in which the invention herein may be practiced and to further enable those of skill in the art to practice the embodiments herein. Accordingly, the examples should not be construed as limiting the scope of the claimed invention.
[0088] This present disclosure in one embodiment discloses the modular carriage assembly as a three jaw unit and including its modular components as well as general how the carriage assembles. It is the modular design that allows for many different sizes of pipe to be fused with the same fusion system without the use of inserts. In an alternate preferred embodiment, a fourth jaw may be added as described below.
[0089] With reference to
[0090] Modular carriage 10 of the present disclosure is adaptable for varying spacing between ends of polymer (polyolefin) pipe during fusion. The present modular design of carriage 10 allows for many different sizes of pipe to be fused with the same fusion apparatus without the use of inserts.
[0091] With specific reference to
[0092] Guide rods 24 and 26 each include a longitudinal axis. Each associated carriage cylinder 32 and 34 also includes a longitudinal axis which is concentric with the longitudinal axis of its associated guide rod 24 and 26 (discussed further below).
[0093] Guide rod support 18 is adapted for tool free engagement with second ends 36 and 38 of guide rods 24 and 26. Latching assemblies 40 and 42 are each operable to secure guide rod support 18 (and adjacent) to the second ends 36 and 38 of guide rods 24 and 26 by tool free engagement. Outer movable jaw 14 includes two latching assemblies 44 and 46 being operable to secure outer movable jaw 14 onto first ends 48 and 50 of carriage cylinders 32 and 34 respectively by tool free engagement. Inner jaw 16 includes two latching assemblies 52 and 54 operable to secure moveable inner jaw 16 onto second ends 56 and 58 of carriage cylinders 32 and 34 by tool free engagement.
[0094] Guide rods 24 and 26 are each substantially cylindrical with an external surface and an internal surface. (Such as external surface 60 and internal surface 62 of guide rod 24 depicted in
[0095] Each guide rod sleeve such as sleeve 64 of
[0096] Latching mechanisms 44 and 46 secure moveable jaw 14. Movable jaw 14 is secured in a channel by the latching mechanism (
[0097] Latching mechanisms 52 and 54 secure inner moveable jaw 16 to the ends 56 and 58 of cylinders 32 and 34. Moveable jaw 16 is secured in a channel in the same way as jaw 14 of
[0098] With reference to
[0099] Latching mechanism 102 includes clamp 136 adapted to exert a clamping force upon moveable jaw 100. Clamp 113 includes two clamp segments 138 and 139 each having a tapered interface 140 and 142 which is adapted to wedge against a tapered interface 131 of first wall 130. Tapered interfaces 140 and 142 further are adapted for receiving a clamping force exerted by clamp 136 and for transferring that force against tapered interface 131 of the first wall 130.
[0100] Clamp segments 138 and 139 are positioned between first wall 130 and moveable jaw 100 and are adapted for transferring force from clamp 136 to moveable jaw 100. Application of clamping force by clamp 136 on clamp segments 138 and 139 forces their respective tapered interface 140 and 142 against the mating tapered interface 131 of first wall 130. This results in a force which translates from clamp segments 138 and 139, through moveable jaw 100, and against second wall 132 thereby securing moveable jaw 100, and clamp 136 within channel 134.
[0101] An identical latching mechanism 40 (
[0102] An identical latching mechanism 40 (
[0103] Next with reference to
[0104] It should be understood that carriage cylinders 20 and 22 of the carriage of the present disclosure described above may employ a cylinder assembly which may be of a known design. The cylinder may be powered in any known manner, such as pneumatically, or hydraulically.
[0105] One particularly suited cylinder design in a preferred embodiment depicted in
[0106] The guide rod 82 of the present disclosure in one embodiment includes three separate (split) elements (
[0107] Hydraulic cylinder tube 84 is preferably a composite tube for encasing the hydraulic cylinder piston/guide rod. Rod gland 86 and 88 on each end of cylinder tube 84 seals on the cylinder rod and cylinder tube and seals the cylinder tube. The rod gland also pilots on the cylinder bore to properly align the carriage jaws. The tie rods connect the two rod glands at the ends of the cylinder tube.
[0108] Cylinder tube 84 is adapted for reciprocal travel along guide rod 82. As hydraulic fluid flows into an annular area defined between hydraulic cylinder tube 84 and split guide rod 82, hydraulic cylinder tube 84 and rod glands 86, 88 (with jaws attached) will reciprocate back and forth. This is accomplished because first hydraulic fluid chamber 89 (and port 91 therefor) is separated from a second hydraulic fluid chamber 92 (and port 93 therefor) via a seal 94 to separate first 89 and second 90 annular hydraulic fluid chambers of the cylinder 80.
[0109] The combined hydraulic cylinder and guide rod 80 of the present disclosure is self-contained and when adapted for the modular carriage 10 described above with respect to
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[0112] Skid 150 is designed to pivot flat and pin rigidly with use of a plurality of detent pins, collectively 178. Alternatively, for the purpose of packaging and shipping in a compact arrangement, pins 178 can be removed from joints 170, 172 such that skid 150 can be folded over itself as depicted in
[0113] Cradles 156, 158, and 160 include a plurality of D-shaped cams, collectively 180, which are articulated through the use of respective rotation levers, collectively, 182 in order to secure carriage 10 of the present disclosure to provide a stable platform.
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[0116] With reference to
[0117] With reference to
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[0123] It is to be understood that the terms “including”, “comprising”, “consisting” and grammatical variants thereof do not preclude the addition of one or more components, features, steps, or integers or groups thereof and that the terms are to be construed as specifying components, features, steps or integers.
[0124] If the specification or claims refer to “an additional” element, that does not preclude there being more than one of the additional elements.
[0125] It is to be understood that where the claims or specification refer to “a” or “an” element, such reference is not be construed that there is only one of that element.
[0126] It is to be understood that where the specification states that a component, feature, structure, or characteristic “may”, “might”, “can” or “could” be included, that particular component, feature, structure, or characteristic is not required to be included.
[0127] Where applicable, although state diagrams, flow diagrams or both may be used to describe embodiments, the invention is not limited to those diagrams or to the corresponding descriptions. For example, flow need not move through each illustrated box or state, or in exactly the same order as illustrated and described.
[0128] Methods of the present invention may be implemented by performing or completing manually, automatically, or a combination thereof, selected steps or tasks.
[0129] The term “method” may refer to manners, means, techniques and procedures for accomplishing a given task including, but not limited to, those manners, means, techniques and procedures either known to, or readily developed from known manners, means, techniques and procedures by practitioners of the art to which the invention belongs.
[0130] The term “at least” followed by a number is used herein to denote the start of a range beginning with that number (which may be a range having an upper limit or no upper limit, depending on the variable being defined). For example, “at least 1” means 1 or more than 1. The term “at most” followed by a number is used herein to denote the end of a range ending with that number (which may be a range having 1 or 0 as its lower limit, or a range having no lower limit, depending upon the variable being defined). For example, “at most 4” means 4 or less than 4, and “at most 40%” means 40% or less than 40%. Terms of approximation (e.g., “about”, “substantially”, “approximately”, etc.) should be interpreted according to their ordinary and customary meanings as used in the associated art unless indicated otherwise. Absent a specific definition and absent ordinary and customary usage in the associated art, such terms should be interpreted to be ±10% of the base value.
[0131] When, in this document, a range is given as “(a first number) to (a second number)” or “(a first number)-(a second number)”, this means a range whose lower limit is the first number and whose upper limit is the second number. For example, 25 to 100 should be interpreted to mean a range whose lower limit is 25 and whose upper limit is 100. Additionally, it should be noted that where a range is given, every possible subrange or interval within that range is also specifically intended unless the context indicates to the contrary. For example, if the specification indicates a range of 25 to 100 such range is also intended to include subranges such as 26-100, 27-100, etc., 25-99, 25-98, etc., as well as any other possible combination of lower and upper values within the stated range, e.g., 33-47, 60-97, 41-45, 28-96, etc. Note that integer range values have been used in this paragraph for purposes of illustration only and decimal and fractional values (e.g., 46.7-91.3) should also be understood to be intended as possible subrange endpoints unless specifically excluded.
[0132] It should be noted that where reference is made herein to a method comprising two or more defined steps, the defined steps can be carried out in any order or simultaneously (except where context excludes that possibility), and the method can also include one or more other steps which are carried out before any of the defined steps, between two of the defined steps, or after all of the defined steps (except where context excludes that possibility).
[0133] Thus, the present invention is well adapted to carry out the objects and attain the ends and advantages mentioned above as well as those inherent therein. While presently preferred embodiments have been described for purposes of this disclosure, numerous changes and modifications will be apparent to those skilled in the art. Such changes and modifications are encompassed within the spirit of this invention as defined by the appended claims.