Collapsable box
11459145 · 2022-10-04
Assignee
Inventors
Cpc classification
B65D11/1833
PERFORMING OPERATIONS; TRANSPORTING
B65D21/0235
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Disclosed is a collapsible box, comprising a base (1) and two pairs of opposite side plates. A protrusion edge (10) is provided at the periphery of the base (1). The side plates are hinged to the base and foldable relative to the base (1). Each of the side plates is smooth at both sides thereof and at least one pair of the side plates are each provided with a cavity in lower edges. When a collapsible box (100) is deployed, the lower edges of one pair of side plate are connected with the lower edges of the other pair of side plates so as to form a frame. The frame is hinged to the base (1) by means of hinges, so as to form a reinforced structure which resists the base from depressing and the protrusion edge from recessing. This solution increases the cleaning efficiency of the collapsible box, alleviates the depressing of the base when the box body is loaded, and solves the problem of the collision and damage among goods in upper and lower layers due to the depressing of the base due to multi-layer stacking of collapsible boxes. Further, the safety risk in warehouse storage caused by the failure of stacking due to side plate deformation caused by multi-layer stacking of collapsible boxes and side plates being pressed is avoided. Meanwhile the box has a smaller wall thickness and a higher folding ratio.
Claims
1. A collapsible box, comprising a base and two pairs of opposite side plates, and protrusion edges are arranged on the periphery of the base, wherein the side plates are hinged to the base and foldable relative to the base, wherein each of the side plates is a dual-smooth side plate, and at least one pair of the side plates are each provided with a closed cavity in a lower edge, wherein the closed cavity is located between an inner side surface and an outer side surface of the side plate, and when the collapsible box is deployed, the lower edges of one pair of side plates of the two pairs of opposite side plates are connected with the lower edges of the other pair of side plates to form a frame, and the frame is hinged to the base through hinges, so as to form a reinforcing member which resists the base from depressing and the protrusion edge from recessing, wherein the hinges are provided at the bottom of the lower edge of the side plate, wherein the hinges each comprise a hinge seat provided on the lower side of the lower edge of the side plate, and a hinge groove provided at the base, the hinge groove engageable with the hinge seat, and wherein the hinge seat includes at least two hinge pins.
2. The collapsible box according to claim 1, wherein a closed cavity extending along the length direction of the side plate is formed in the upper edge and/or the lower edge of each side plate, so that when the two pairs of opposite side plates are in erected state, and the closed cavities in the upper edges of the two pairs of opposite side plates form a rectangular frame, and/or the closed cavities in the lower edges of the two pairs of opposite side plates form a rectangular frame.
3. The collapsible box according to claim 1, wherein a closed cavity extending along the length direction of the side plate is provided in the upper edge of the side plate, and the left end part or the right end part of the side plate is provided with a closed cavity extending along the height direction of the side plate.
4. The collapsible box according to claim 1, wherein a closed cavity extending along the length direction of the side plate is provided in the upper edge of the side plate, and closed cavities extending in the height of the side plate are provided in the left and right end parts of the side plate respectively, wherein the closed cavity formed in the upper edge of the side plate is in fluid communication with the closed cavities formed in the left and right end parts of the side plate, and the closed cavity formed in the lower edge of the side plate is spaced from the closed cavity formed in the left and right end parts of the side plate.
5. The collapsible box according to claim 3, wherein the closed cavity formed in the lower edge of the side plate and the closed cavity formed in the left and the end parts of the side plate are separated from each other at the lower left corner and the lower right corner of the side plate respectively.
6. The collapsible box according to claim 1, wherein a closed cavity extending along the length direction of the side plate is formed in the upper edge of the side plate, and closed cavities extending along the height direction of the side plate are provided in the left and right end parts of the side plate respectively, the closed cavities in the left and right end parts of the side plate comprise an upper closed cavity and a lower closed cavity spaced apart along the height direction of the side plate.
7. The collapsible box according to claim 1, wherein the closed cavity is a gas-assisted molding cavity.
8. The collapsible box according to claim 6, wherein the closed cavities of the left and right ends of the side plates extend from the upper edge to the lower edge of the side plate in the height direction, or extends downwards from the upper edge of the side plate for a predetermined length, or extends upwards from the lower edge of the side plate for a predetermined length.
9. The collapsible box according to claim 1, wherein one pair of the two pairs of opposite side plates are opposite long side plates, and the other pair are opposite short side plates, wherein the long side plates and the short side plates are hinged to the base and foldable relative to the base, wherein closed cavities along the height direction are provided in left and right end parts of the long side plates, wherein the closed cavities in the left and right end parts of the long side plate are located between an inner side surface and an outer side surface of the long side plates.
10. The collapsible box according to claim 9, wherein the closed cavities in the left and right end parts of the long side plate extend from the bottom of the long side plate to the top of the long side plate.
11. The collapsible box according to claim 9, wherein the left and right ends of the long side plate are respectively provided with a connecting part, wherein the closed cavities in the left and right end parts of the long side plate are formed in the connecting parts.
12. The collapsible box according to claim 11, wherein the outer side of the connecting part is provided with an engaging structure, and a corresponding engaging structure is also provided on the short side plate, the engaging structure on the short side plate and the engaging structure on the long side plate are engageable with each other.
13. The collapsible box according to claim 9, wherein the upper edge of the long side plate and/or the short side plate is provided with a closed cavity extending in the length direction thereof.
14. The collapsible box according to claim 9, wherein the lower edge of the long side plate and/or the short side plate is provided with a closed cavity extending in the length direction thereof.
15. The collapsible box according to claim 9, wherein the left and right ends of the long side plate are provided with connecting parts, wherein the left and right ends of the short side plate are provided with connecting parts engageable with the connecting parts of the long side plates; and closed cavities extending along the height direction of side plates are formed in the left and right end parts of the long side plate and/or the short side plate.
16. The collapsible box according to claim 15, wherein the closed cavities in the left and right ends of the long side plate extend from the bottom to the top of the long side plate, and the closed cavity of the short side plate is composed of a first section closed cavity, wherein the first section closed cavity extends from the bottom of the short side plate to the bottom of a mounting hole of a locking mechanism.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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EMBODIMENTS
(34) The preferred embodiment of this invention will be described in detail with reference to the accompanying drawings, so that the purposes, the characteristics and the advantages of the invention can be more clearly understood. It should be understood that the embodiments shown in the figures are not intended to limit the scope of this invention, but illustrate the essential spirit of the technical solution of this invention.
Terms
(35) In the invention, the dual-smooth side plate means that compared to the traditional side plate with reinforcing ribs on the side surface thereof, the side surfaces of the dual-smooth side plate have no or little reinforcing ribs.
(36) The upper edge of the side plate refers to a portion extending downwards from the top surface of the side plate.
(37) The lower edge of the side plate refers to a portion extending upwards from the bottom surface of the side plate
(38) Basing on the existing defects, this invention provides a collapsible box which is foldable and easy to clean, with long and short side plates formed by air-assisted molding, and with the side plates being reinforced by a rectangular frame work presented by themselves, so that the torsion resistance and the deformation resistance are improved. When the base bears heavy goods, the flat base will generally be depressed, then, the protruded portion on the long edge of the base will incline toward inside of the base, and the long side edge of the base is displaced towards the center of the box. Since the base is hinged to the side plate through hinges, when the base moves inwards, the lower edge of the side plate will be correspondingly dragged by the base so that the middle part of the side plate will deform by bending towards the inside of the box body. So, not only the side plates formed by the air-assisted process are supported by the jointed hollow frame work in the whole periphery, but also the lower end of the side plate where the hinges are provided and the base is hinged is rectangular in cross section, the bending resistance thereof is much better than the reinforcing ribs arranged on the thin wall plate. So, the bending resistance of the side plate is improved maximally so as to resist the deformation of the protrusion edge of the base, so that the problem of extrusion damage among goods due to the fact that the box base depresses when being pressed can be solved.
(39) The collapsible box of the invention generally comprises a base and two pairs of opposite side plates, the side plates are hinged to the base and foldable relative to the base. The side plates of the collapsible box are dual-smooth side plate, and at least one side plate is internally provided with a cavity extending a predetermined length along the side plates, and the cavity is formed within the thickness of the side plates, so that the part, provided with the cavity, of the side plate is flush with the adjacent part. That is, the cavity is located between the inner side surface and the outer side surface of the side plate. So, when viewing from outside, the part where the cavity is provided of the side plate do not protrude beyond the inner side surface and the outer side surface of the side plate. The term “adjacent part” used above means the part adjacent to the part provided with the cavity and in which a cavity is not provided of the side plate. The length range of the predetermined length is 0.8-1 times of the length of the side plate or 0.8-1 times of the height of the side plate.
(40) In one embodiment of this invention, cavities are formed in the lower edges of at least one pair of side plates of the collapsible box. When the collapsible box is deployed, the lower edges of one pair of side plates of the two pairs of opposite side plates are connected with the lower edges of the other pair of side plates to form a frame, and the frame is hinged to the base through hinges so as to form a reinforcing structure for resisting the depressing of the base and the inward recessing of the protrusion edge. Due to the fact that the cavities are formed in at least one pair of lower edges of the frame, the overall strength of the frame is greatly enhanced, so that a reinforcing structure for resisting the depressing of the base and the inward recessing of the protrusion edge is formed.
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(43) As shown in
(44) Preferably, cavities 23 and 24 in the left and right ends of the short side plate 2 are respectively arranged in the connecting parts 23A and 24A of the short side plates 2, and the concave parts 25, 26 are provided adjacent to the connecting parts 23A and 24A of the left end and the right end of the short side plate 2 respectively, and the connecting part 23A and the connecting part 24A are used for being connected with the adjacent long side plates. The connecting parts 23A and 24A are respectively provided with engaging structures 23A1 and 24A1, and the engaging structures of the short side plates are used for being engaged with the corresponding engaging structures of the long side plates, so that the short side plates are connected with the adjacent long side plates. Although in this embodiment, the short side plate 2 is provided with concave parts only at the left and right ends. However, it can be understood that one or more concave parts can be further arranged between the concave parts 25 and 26. Preferably, the height range of the concave parts 25, 26 is 0.1 to 0.9 times of the height of the side plates 2, and the depth range of the concave parts 25, 26 in the thickness direction of the short side plate 2 is 0.1-0.9 times of the thickness of the side plate 2.
(45) As shown in
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(47) As shown in
(48) Preferably, cavities 23, 24 in the left end and right end on long side plate 3 are respectively arranged in the connecting parts 33A and 34A of the long side plate 3, and the concave parts 35, 36 are respectively arranged adjacent to the connecting parts 33A and 34A at the left end and the right end of the long side plate 2. The connecting portions 33A and 34A are respectively provided with the engaging structures 33A1 and 34A1. The engaging structures 33A1 and 34A1 of the long side plates can engage with the engaging structures 23A1 and 24A1 of the short side plates, so that the adjacent short and long side plates can be connected. Unlike the short side plates 2, on the long side plate 3, concave parts 37 and 38 are further provided between the concave parts 35, 36. Preferably, the concave parts 35, 36, 37 and 38 are uniformly spaced apart. The connecting portion 33A and the connecting portion 34A are used for being connected with adjacent short side plates. Although in this example, two concave parts are provided between the concave parts 35 and 36 of a long side plate 3, those skilled in the art can understand that, between the concave parts 35 and 36, one or more concave parts can further be arranged.
(49) Preferably, the height range of the concave parts 35, 36 is 0.1 to 0.9 times of the height of the side plates 2, and the depth range of the concave parts 35, 36 in the thickness direction of the short side plate 2 is 0.1-0.9 times of the thickness of the side plate 2.
(50) As shown in
(51) In this embodiment, due to the fact that the long side plates and the short side plates are formed by air-assisted process, so that the peripheral outer edges of the side plates are hollow, in order to reinforce the side plates. The four air-assisted cavities in the outer edge are in a rectangular shape and joined with each other, so not only the compression-resistance and bending resistance (the vertical air-assisted cavities in the two sides) of the side plate in multi-layer stacking process are enhanced, but also the outwards deformation resistance of the side plates when subjecting to the extrusion of the goods (air-assisted cavities in upper and lower edge) is also enhanced. Further, the two sides of the side plate are smooth and easy to clean.
(52) As a variant of this embodiment, in cavities 21, 22, 23 and 24, the reinforcing material can be further provided or the filler can be filled to enhance the strength of the side plates.
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(56) Now turning to
(57) When the long side plate 3 is in folded state, the hinge pin 41 is installed downwards along the hinge groove 11, and the first limiting boss 13 is deformed outwards, after the hinge pin 41 is installed in place, the first limiting boss 13 is restored and buckled on the hanging shoulder 42 so as to prevent the long side plate 3 from being separated from the base 1. When the long side plate 3 is erected, the side face of the hinge pin 41 contacts with the second limiting boss 14, so as to prevent the long side plate 3 from moving upwards.
(58) Compared with ordinary prior hinges, the hinge pin 41 of the hinge 4 is formed by directly machining two ends of the hinge seat, and the diameter of the hinge pin 41 is larger than that of the common hinge, so the mechanical property is excellent. Further, when combining with the reinforcing structure (such as the cavities and reinforcing ribs in the above embodiment) on the long side plate and short side plate, the inward tilting of the protrusion edge of the base can be further prevented. So, the base of the box is not easy to depress, the further deformation of the side plate caused by the inward tilting of the protrusion edge of the base can be solved. The box body can be repeatedly used, so the service life of the box is prolonged.
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(61) As shown in
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(63) As shown in
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(65) Therefore, the pocket 11 and the second protrusion 12 engageable with the pocket 11 are formed in the base of the collapsible box, and protrusions 27 and 37 engageable with the pockets 11 are arranged on the long side plate and the short side plate of the collapsible box respectively, so that whether the collapsible box is in the deployed state or the collapsed state, the upper layer collapsible box and the lower layer collapsible box are mutually positioned and fixed, so that the upper layer collapsible box and the lower layer collapsible box can be movably fixed together.
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(67) Another embodiment of this invention is described below with reference to
(68) Another embodiment of this invention is described below with reference to
(69) In this invention, the lower edge of the side plate is provided with a cavity extending along the length direction of the side plate, so that when each side plate is in erected state, the lower edge of the side plate provided with the cavity and the lower edge of the side plate which provided with the cavity are connected with each other to form a frame, the frame is hinged to the base through hinges (namely, the lower edges of the side plates are hinged to the base through hinges), so as to form a reinforcing structure capable of resisting the depressing of the base and the inward inclining of the protrusion edge.
(70) In addition, due to the fact that the side plates of the collapsible box in this invention are dual-smooth side plates, the problem of dirt remained after cleaning during repeated use of the collapsible box can be maximally reduced, the cleaning efficiency is improved, the depressing of the base after the box is loaded is alleviated, and the problem that goods are damaged due to mutual collision between goods in upper and lower layers due to the fact that the base is depressed when a multiple layers of collapsible boxes are stacked is avoided.
(71) The preferred embodiments of this invention have been described in detail above, however, it should be understood that after reading the teachings of this invention, the skilled one in this art can make various modifications or modifications of the invention. These equivalent forms are also within the scope defined by the appended claims.