A TRANSLUCENT PHOTOVOLTAIC DEVICE AND A METHOD FOR MANUFACTURING THEREOF
20220293875 · 2022-09-15
Assignee
Inventors
Cpc classification
H10K30/151
ELECTRICITY
International classification
Abstract
A translucent photovoltaic (PV) device comprising a semi-transparent substrate 120 and at least one translucent photovoltaic (PV) cell 100, the PV cell 100 comprising a stack 110 of layers disposed on the substrate 120, the stack 110 comprising: a front electrode layer 112, a back electrode layer 113, and a perovskite photoactive layer 111 between the anode layer and the cathode layer. The back electrode layer 113 comprises carbon, wherein the stack 110 of layers comprises laser-made light-transmissive apertures 130 extending through at least the back electrode layer 113 and the perovskite photoactive layer 111 wherein the light-transmissive apertures 130 are fully surrounded by the layer stack 110 layers that contribute to the power conversion.
Claims
1. A translucent photovoltaic (PV) device comprising a semi-transparent substrate (120) and at least one translucent photovoltaic (PV) cell (100), the PV cell (100) comprising a stack (110) of layers disposed on the substrate (120), the stack (110) comprising: a front electrode layer (112) a carbon back electrode layer (113), wherein the front electrode layer and the back electrode layer constitute an anode and a cathode layer, and a perovskite photoactive layer (111) between the anode layer and the cathode layer, wherein the carbon back electrode layer (113) comprises as the basic ingredients carbon black, graphite and polymeric binders, wherein the stack (110) of layers of the PV cell (100) comprises laser-made light-transmissive apertures (130) extending through at least the back electrode layer (113) and the perovskite photoactive layer (111) of the PV cell, wherein the light-transmissive apertures (130) are fully surrounded by the stack (110) of layers that contribute to the power conversion, so that the stack (110) of the PV cell is electrically continuous.
2. The translucent PV device according to claim 1, wherein the semi-transparent substrate (120) is flexible.
3. The translucent PV device according to claim 1, wherein the stack (110) of layers further comprises a front charge-transporting layer (112a) disposed between the perovskite layer (111) and the front electrode layer (112), and a back charge-transporting layer (113a) disposed between the perovskite layer (111) and the carbon back electrode layer (113).
4. The translucent PV device according claim 3, further comprising a front passivation layer (112b) disposed between the perovskite layer (111) and the front charge-transporting layer (112a) and/or a back passivation layer (113b) disposed between the perovskite layer (111) and the back charge-transporting layer (113a).
5. The translucent PV device according to claim 1, wherein the back electrode layer (113) has a thickness from 10 nanometers to 1000 micrometers.
6. The translucent PV device according to claim 1, comprising a plurality of translucent PV cells (100), each comprising plurality of the laser-made light-transmissive apertures (130) having an area from 1 μm.sup.2 to 1000 cm.sup.2, and spacing between two adjacent light-transmissive apertures (130) of 1 μm to 100 cm.
7. The translucent PV device according to claim 1, with the PV cell of n-i-p architecture.
8. The translucent PV device according to claim 7, with the stack (110) of layers of PV cell (100) of the following configuration: AZO/SnO.sub.2/perovskite/PTAA/carbon.
9. A method for manufacturing a translucent photovoltaic (PV) device comprising at least one translucent photovoltaic (PV) cell (110), the method comprising the steps of: providing a semi-transparent substrate (120), forming a stack (110) of layers of the PV cell (100) on the substrate (120), the stack (110) of layers comprising: a front electrode layer (112), a back electrode layer (113), wherein the front electrode layer and the back electrode layer constitute an anode and a cathode layer, and a perovskite photoactive layer (111) between the front electrode layer (112) and the back electrode layer (113), wherein the step of forming the stack (110) of layers of the PV cell (100), comprises forming the back electrode layer (113) from a carbon paste of which the basic ingredients are carbon black, graphite, polymeric binders and a solvent system compatible with perovskite, wherein the method further comprises a step of laser patterning (P4) of light-transmissive apertures (130), in the stack (110) of layers of the PV cell (100), wherein the apertures (130) extend through at least the back carbon electrode layer (113) and at least part of the perovskite photoactive layer (111) and are fully surrounded by the stack (110) of layers that contribute to the power conversion so that the stack (110) of the PV cell is electrically continuous.
10. The method, according to claim 9, wherein each light-transmissive aperture (130) is formed in a single step laser patterning (P4).
11. The method according to claim 9, wherein the light-transmissive apertures (130) are formed by using a nanosecond IR laser.
12. The method according to claim 9, wherein the light-transmissive apertures (130) are formed in plurality in the stack (110) of each PV cell (100).
13. The method according to claim 9, wherein the light-transmissive apertures (130) have an area of 1 μm.sup.2 to 1000 cm.sup.2, and spacing between two adjacent light-transmissive apertures (130) of 1 μm to 100 cm.
14. The method according to claim 9, wherein the step of forming the stack (110) of layers further comprises formation of a front charge-transporting layer (112a) between the perovskite layer (111) and the front electrode layer (112), and formation of a back charge-transporting layer (113a) between the perovskite layer (111) and the carbon back electrode layer (113).
15. The method according to claim 14, wherein the step of forming the stack (110) of layers further comprises formation of a front passivation layer (112b) between the perovskite layer (111) and the front charge-transporting layer (112a) and/or a back passivation layer (113b) between the perovskite layer (111) and the back charge-transporting layer (113a).
16. The method according to claim 9, wherein the forming of carbon back electrode layer (113) comprises the steps of providing a carbon paste; forming a carbon layer as a top layer of the stack (110) of layers of PV cell and drying the carbon layer in the stack (110) to obtain the carbon back electrode layer (113).
Description
BRIEF DESCRIPTION OF DRAWINGS
[0022] The object of the present disclosure is shown by means of example embodiments in a drawing, wherein:
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
DETAILED DESCRIPTION
[0032] The developed method for manufacturing a translucent photovoltaic (PV) device allows one to obtain the PV devices comprising light-transmissive apertures of improved quality. Especially, the obtained apertures do not comprise metallic impurities and feature a regular shape, without significant delamination effect. Due to the above features, the short-circuits are not observed for the obtained PV devices. Moreover, the developed method is simplified and it may be accomplished with the use of less expensive nanosecond lasers for forming the light-transmissive apertures, instead of expensive picosecond or femtosecond lasers used for performing such the apertures according to the known solutions.
[0033] Although a nanosecond laser is characterized by a much larger heat affected zone than a picosecond laser, due to the structure of the PV device according to the present invention (having a carbon back electrode), the carbon electrode will combust and will not contact (bridge) with the other electrode, therefore the relatively large heat affected zone of the nanosecond laser does not cause problems in the formed structures.
[0034] Furthermore, the PV device according to the present disclosure features increased translucency, as well as it can be manufactured in the form of low weight and flexible PV module.
[0035] Also, the PV devices, according to the present disclosure depending on their final architecture and material used, may be employed in various applications, such as for example photovoltaic devices, electroluminescent devices such as LEDs (Light Emitting Diodes), building integrated photovoltaics (BIPV) for facades, windows, etc., vehicle integrated photovoltaics such as e.g. windows of cars or public transportation, electronic devices, such as Internet of Things (IoT) devices, autonomous sensors, industry 4.0 devices, smart homes/cities, portable electronics, e-readers, smartphones, smart furniture, etc.
[0036] The obtained effects are caused by the complication of features including a selection of carbon material for the back-contact electrode together with the application of laser ablation technique for forming the light-transmissive apertures which provide translucency of the PV device.
[0037]
[0038] The translucent PV device comprises a translucent substrate 120, through which light can pass. Preferably, the substrate 120 is a flexible thin sheet and more preferably a plastic foil, e.g. made of PET (polyethylene terephthalate) so that the substrate 120 can be easily reversibly deformed, thus, providing flexibility of the final product. Foil, and especially PET foil may be additionally advantageous, as it exhibits limited vapor transmission, hence protecting the working layers of the PV device from water and gases exposure, thereby limiting deterioration of PV device characteristics.
[0039] Nonetheless, depending on the needs, the substrate 120 may be in a form of thick and/or durable and/or rigid material such as, for example, a glass plate. Furthermore, the substrate may be in a form of translucent laminate, such as laminated glass. According to the present disclosure, various materials may be used as the substrate 120, as long as the substrate 120 enables light to pass through it.
[0040] The PV device further comprises at least one photovoltaic cell 100. The main part of the PV cell is shown schematically in a cross-sectional view in
[0041] The PV cell comprises a stack of layers 110 comprising: a front electrode layer 112 made of semi-transparent material capable of transmitting the light to the perovskite layer 111, an opaque back electrode layer 113 made of carbon and a perovskite layer 111 between the front electrode layer 112 and the back electrode layer 113. The perovskite layer 111 is a photoactive layer of PV device. Within the perovskite material, the light photons are absorbed and converted into a pair of charges, the electron-hole pair. These charges propagate to the back electrode layer 113 and to the front electrode layer 112, respectively.
[0042] As shown in
[0043] Depending on the desired working characteristic and functional materials used for the PV cell 100, the stack 110 of layers may have various architectures. For example, the stack 110 of the PV cell 100 may have an n-i-p architecture, either planar or mesoscopic, in which the back electrode layer 113 constitutes a cathode, and the front electrode layer 112 constitutes an anode layer, hence the charge-transporting layers 112a and 113a for carrying the charges are the electron-transporting layer 112a between the perovskite layer 111 and the anode layer 112, and hole-transporting layer 113a between the perovskite layer 111 and the cathode layer 113, respectively.
[0044] In another embodiment the stack 110 of the PV cell 100 may have a p-i-n architecture either planar or mesoscopic, in which the back electrode layer 113 constitutes an anode, and the front electrode layer 112 constitutes a cathode, hence the charge-transporting layers 112a and 113a for carrying the charges, are the hole-transporting layer 112a between the perovskite layer 111 and the cathode layer 112, and the electron-transporting layer 113a between the perovskite layer 111 and the anode layer 113, respectively.
[0045] Due to a deep work function of carbon (5-5.1 eV), it can act as a hole-transporting layer and as an electrode. Therefore, the n-i-p architecture is suitable for carbon as a top electrode for the hole extraction.
[0046] Carbon provides longer device stability than any metal electrodes as it is organic and won't react with the migrated ions from the perovskite layer. It can be a solution processable by conventional techniques like screen, slot, doctor blade coating etc. Carbon is a low cost material which is available commercially.
[0047] Moreover, it is possible to perform patterning P4 (as described in details below) in a single step via the carbon back electrode and other layers, because the laser beam burns the material of that electrode and causes its complete removal (as opposed to prior art solutions with a metal back electrode that could melt and therefore cannot be removed in a single step with other layers), therefore there is no risk of contact (bridging) between the top and bottom electrode. Alternatively, multi-step patterning P4 can be used as well, if desired.
[0048] As shown in
[0049] The stack 110 comprises opaque back electrode layer 113 which is made of carbon and semi-transparent front electrode layer 112 which is made of AZO (Al.sub.2O.sub.3-doped ZnO). Nonetheless, other materials may be used as a front electrode layer 112 serving as a anode, wherein the group of non-limiting examples includes ITO (Indium doped Tin Oxide), FTO (Fluorine doped Tin Oxide) or DMD (Dielectric/Metal/Dielectric) structures, such as for example ITO/Ag/ITO. The stack 110 of PC cell further comprises SnO.sub.2 (tin dioxide) as the charge-carrier layer 112a for propagating electrons to the cathode 112, and PTAA (a poly(triaryl amine) as the charge-transporting layer 113a for propagating holes to the anode 113 made of carbon. SnO.sub.2 may be also replaced with other various materials, such as for example TiO.sub.x, ZnO, PCBM or OXD-7. The same applies to PTAA material which may be replaced with e.g., NiO.sub.x (Nickel Oxide), CuSCN (Copper(I) thiocyanate), CuO (Copper(II) oxide), MoO.sub.x (Molybdenum Oxide), PEDOT (Poly(3,4-ethylenedioxythiophene)), P3HT (poly(3-hexylthiophene-2,5-diyl)) or Spiro-OMeTAD (N2,N2,N2′,N2′,N7,N7,N7′,N7′-octakis(4-methoxyphenyl)-9,9′-spirobi[9H-fluorene]-2,2′,7,7′-tetramine).
[0050] For the n-i-p device architecture, in which carbon back electrode layer 113 is arranged as the cathode, another non-limiting example of charge-carrier layer may be used. For example, the charge-carrier layer 113a for propagating holes to the carbon cathode layer 113 may be selected from the group consisting of: NiOx, CuSCN, CuO, MoOx, PEDOT, P3HT, Spiro-OMeTAD, and PTAA (poly(triaryl amine).
[0051] Whereas, for example, the front charge-transporting layer 112a for propagating electrons to the anode front layer 112 may bay be selected from the group consisting of: TiO.sub.x (Titanium Oxide), ZnO (Zinc Oxide), PCBM (Phenyl-C61-butyric acid methyl ester) or OXD-7 (1,3-bis[2-(4-tert-butylphenyl)-1,3,4-oxadiazo-5-yl]benzene), SnO.sub.x (Tin(II) oxide).
[0052] In another embodiment of the PV device according to the present disclosure, the carbon back electrode layer 113 may be implemented as the anode. So far, carbon has been reported in nip architecture only. The inventor of the present disclosure found that it is possible to fabricate p-i-n devices with carbon as top electrode, by providing a buffer layer between n-type layer and carbon for efficient electron transport.
[0053] In yet another embodiment of the present invention, as shown in
[0054] The non-limiting examples of perovskite materials, which can be used in both p-i-n and n-i-p architectures, include 3-dimensional ABX.sub.3 perovskite structure, which consists of a network of corner-sharing BX.sub.6 octahedra, where the B atom is a divalent metal cation (typically Ge.sup.2+, Sn.sup.2+ or Pb.sup.2+) and X is a monovalent anion (typically Cl.sup.−, Br.sup.−, I.sup.−); the A cation is selected to balance the total charge and it can be a Cs.sup.+ or a small molecular species. Another type is 2-Dimensional perovskite which can be classified into Ruddlesden-Popper and Dion-Jacobson type, having a structure: R.sub.2A.sub.n−1B.sub.nX.sub.3n+1 where R is a bulky organic cation. Phenylethylammonium (PEA.sup.+) and butylammonium (BA.sup.+), are the most widely used R cation.
[0055] The carbon back electrode layer 113 comprises carbon (and possibly additional inorganic additives to improve performance). The carbon layer may be flexible due to polymeric binders that bind the carbon black and conductive graphite flakes together. Moreover, the layer is thin, preferably about 20 micrometers. In order to form the carbon back electrode layer 113, the carbon material can be supplied in the form of a paste. The carbon layer 113 may be formed by applying the carbon paste as the back-contact deposition. Basic ingredients of the paste are carbon black, graphite, polymeric binders and compatible solvent system with perovskite.
[0056] For example, a carbon paste as referred to by a patent document CN104966548 can be used, having a solvent system: isopropanol, ethyl acetate and chlorobenzene. Acrylic resin and ethyl cellulose are used as binders for the slurry, flaky graphite is used as the conductive filler, nano carbon black powder is used as the catalyst, and ZrO.sub.2 or NiO is used as the inorganic additives.
[0057] The carbon paste can be deposited onto the device stack by using a semi-automatic screen printer. A screen with polyester mesh size of 156-250 threads/in and a screen tension>25 N/cm can be selected for the printing process. After the deposition process the layers can be annealed by Infra-red emitter to remove the solvents and increase conductivity.
[0058]
[0059] The PV device comprises at least one PV cell 100, but preferably it may comprise more than one PV cell 100.
[0060] At least one PV cell 100 of the PV device is translucent, and preferably more than 50% of the PV cells 100 of the PV device is translucent, and even more preferably, all the PV cells 100 of the PV device are translucent.
[0061] Each translucent PV cell 100 of the PV device comprises at least one light-transmissive aperture 130, and preferably a plurality of light-transmissive apertures 130, formed in the stack 110 of layers of the PV cells, disposed on the substrate 120.
[0062]
[0063] The light-transmissive apertures 130 provide translucency of the PV device. Therefore, the greater the area occupied by the light-transmissive apertures 130, further referred to as a transparent area, the more translucent the PV device is.
[0064] The light-transmissive apertures 130 within the stack 110 of the PV cell working layers provide a reduction of the working area of the PV cell, therefore, the transparent area ratio preferably constitutes from 10 to 90% of the total area of the respective PV cell, depending on particular requirements for the application and module design. This provides a proper characteristic of the PV device with a visible translucency of the PV device.
[0065] Preferably, the transparent area ratio is selected upon individual needs, depending on required light transmission and performance of the PV device.
[0066] The PV cells 100 are preferably electrically connected to each other by the junction between the anode of one PV cell and the cathode of another PV cell.
[0067] Each light-transmissive aperture 130 is formed by the laser beam treatment, in a single step so that the laser beam penetrates the layers of the stack 110 and therefore removes the material of the stack, in a single operation. It was found that, due to the use of carbon back electrode layer 113, the delamination effect at the edge of the aperture 130, as present in prior art solutions, can be eliminated.
[0068] Moreover, if all layers of the stack 110 are removed, then the removal of both the front and back electrode layers provides increased translucency of the each formed light-transmissive aperture 130 and therefore the whole PV device.
[0069] The substrate 120 is not affected by the laser beam, whilst forming the light-transmissive apertures 130, due to the optimized laser parameters (as shown in Table 1 below) that removes layers without damaging the substrate. If higher laser power is used it can damage the substrate and lower power wont remove the layers fully. Therefore, after the laser treatment, the substrate 120 remains continuous, constituting a barrier protecting the interior of the PV device from the environment.
[0070] The method for manufacturing of the translucent PV device includes providing a translucent substrate 120, such as plastic foil and forming a stack 110 of working layers of the PV cell(s) 110, by successive depositing and laser patterning steps P1-P4 as described below. For example, as shown in
[0071] Next, the carbon opaque back electrode layer 113 is deposited and the patterning step P3 is carried out, to define the boundaries of individual cells or to separate to individual cells.
[0072] After completion of the P3 patterning step, the carbon layer forms the back electrode layer 113 and such device comprises only opaque (non-translucent) PV cells, due to the presence of continuous carbon back electrode layer 113 which is opaque itself.
[0073] Next, the stack 110 is subjected to laser patterning P4, so that at least one, and preferably a plurality of the light-transmissive apertures 130 are formed in PV cell 100, within the stack 110 of its working layers, such that the apertures 130 extend through at least the back electrode layer 113 and at least part of the perovskite photoactive layer 111. This makes the PV cell to be light transmittive. Optionally, in order to further improve light transmission, the apertures 130 may extend through all the layers of the stack 110 from the back electrode layer 113 to the front electrode layer 112.
[0074] In P4 patterning, the laser affects the stack 110, opposite to the substrate 120.
[0075] Each light-transmissive aperture 130 is made in a single step of laser treatment so that the laser beam penetrates the layers of the stack 110 of the PV cell that are to be removed along the depth of the aperture 130, at once.
[0076] Consequently, the light-transmissive apertures 130 are fully surrounded by the layer stack 110 layers that contribute to the power conversion (in other words, by the active area of the solar cell), i.e. all layers are directly adjacent to the aperture 130 are adjacent to each other along the vertical wall of the aperture 130 (in contrast to prior art, wherein the top layer of the stack is either moved away from the aperture wall or delaminated).
[0077] By forming the apertures 130 in a single laser patterning step P4, the cross-section of the apertures 130 along their depth is substantially uniform (i.e. they form a well of a substantially straight side wall that slightly narrows towards the bottom).
[0078] Formation of the light-transmissive apertures 130, each penetrating the stack 110 of layers form the front surface to the back surface of the stack 110 in a single step, provides simplification of the method as well and shortening of the production process. In P4 patterning, the laser beam does not affect the substrate. This is accomplished by optimizing laser parameters.
[0079] In addition, after the apertures 130 are formed, at least some of the apertures 130 may be filled with functionalizing agents, such as inks or pigments that may provide colour appearance of the PV cell.
[0080] The aforementioned enhancement in the translucent PV device is provided by the developed PV cell stack 110 architecture, namely implementation of the carbon back electrode layer 113, which is naturally opaque and only upon its laser treatment becomes translucent—due to the presence of laser-made light-transmissive apertures 130.
[0081] It is believed that the carbon material of the back electrode layer 113, upon its laser treatment, undergoes complete oxidative combustion. Thus, the carbon material is removed by the laser without contamination of the interior of light-transmissive aperture 130 with by-products of the laser-carbon interaction. Unlike metal materials commonly used for the opaque back electrode layers, presumably, the carbon does not melt or evaporates, upon its interaction with a laser beam, thereby providing the effect described above. For this reason, according to the present method, the light-transmissive apertures 130 do not comprise a residual not-removed material of the back electrode layer 113, and this further provides elimination of short-circuits effects and delamination of the carbon layer (as the carbon layer does not melt).
[0082] There are also further advantages of the developed method, in which translucency is obtained by forming light-transmissive apertures 130 penetrating the working layers of the PV cell. Inter alia, the PV device, obtained by the method according to the present disclosure, can exhibit various conductivity of the material for the back electrode layer. Thicker layers decrease resistance and increase conductivity, but also increase material costs. The optimum is defined by this fine balance to match device performance with appropriate cost. Conductive silver and copper paste are also commercially available which can be screen printed to form thick layers. However, they are not preferred to do P3 as it requires high power for the removal of micron thick layer and can damage the bottom electrode. P4 lasering for transparency is also not suitable, as it can melt and short with the bottom electrode. In research works thin layer metal electrodes are formed by evaporation process in range to 100 nm which is suitable to laser P3 remove forming high geometrical fill factor devices.
[0083] Moreover, implementation of the carbon material provides no need for using additional lateral conduction layers, which are required in the known metal-grid solutions.
[0084] Due to the formation of the light-transmissive apertures 130 which permit the light to pass through the PV device, the used perovskite layers may be thicker, as the perovskite material does not constitute the light barrier in the developed architecture. The thicker the perovskite active area the more the light absorbed, which in turn generates higher photocurrent.
[0085] Furthermore, due to the implementation of the carbon layer as the back electrode layer 113, instead of the metal one, the standard less expensive laser may be used to accomplish the formation of light-transmissive apertures 130. According to the developed method, there is no need to use more expensive picosecond lasers or femtosecond lasers, thus providing the reduction of overall production costs.
[0086] For example, according to the method, the IR laser may be used in P4 patterning step, thus, the same as used in patterning steps from P1 to P3.
[0087] The arrays of the light-transmissive apertures 130 may form various patterns depending on individual needs. Also, the arrays may take forms of various aesthetical creations.
[0088] The light-transmissive apertures 130 may be of various shape obtainable by the laser beam. Nonetheless, preferably the light-active area, i.e. the non-transparent area of the stack 110 of each translucent PV cell, is electrically continuous. In other words, the light active (opaque) area thereby take a form of continuous path, running between the light-transmissive apertures 130, to collect all the charges generated in the PV cell.
[0089] Preferably the light-transmissive apertures 130 are of circular shapes, uniformly on non-uniformly distributed within the PV cell. The light-transmissive apertures 130 may be of various areas, depending on translucency needs, whereas the area of the light-transmissive apertures 130 may vary within a single PV cell. Preferably, each light-transmissive aperture 130 may have the area ranging from 1 μm2 to 1000 cm.sup.2, with the spacing between two closest light-transmissive apertures 130 (depending on the resolution of the laser) in the range of 1 μm to 100 cm Multiple laser spots can be formed next to each other or overlap each other.
[0090] Substantially uniform distribution of the light-transmissive apertures 130 of the area and spacing failing into the above-given ranges, at a macroscopic scale, gives the user an impression of translucency (semi-transparency) of the whole PV device. This is caused by the selected dimensions and spacing of the light-transmissive apertures 130.
[0091] Therefore, the translucent PV device may be used for covering glass panels on buildings.
[0092] Example—Fabrication of the Translucent PV Device of n-i-p PV Cells Architecture.
[0093] The translucent PV devices were fabricated on flexible PET substrate with the front electrode layer made of AZO (300 nm) from EASTMAN, the PET and AZO were integrated forming together a foil. The remained layers of the PV cell stack were deposited by spin coating in the order: SnO.sub.2 (electron-transporting layer), perovskite (as a perovskite photoactive layer) with a stoichiometric ratio Cs.sub.0.05(MA.sub.0.17FA.sub.0.83).sub.0.95Pb(I.sub.0.83Br.sub.0.17).sub.3 wherein Cs is Cesium, MA is methylammonium, FA is formamidinium, Pb is lead, I is iodine and Br is bromine and PTAA (as a hole-transporting layer). For the back electrode layer, carbon paste from EMS (CI-2042) was blade coated and annealed by the gas quenching method with a temperature of around 80° C. for 5 min. The thickness of the carbon paste was measured to be 20 μm via FIB-SEM providing a sheet resistance around 20 Ω/sq. Subsequently, the formed devices were laser patterned (P4) using a 1064 nm Nd:YAG nanosecond laser from Rofin-Power line. Translucency was achieved by ablating a matrix of light-transmissive apertures (spots), each with diameter 200 μm and spacing 500 μm each. The laser ablation was performed so as to not disturb the PET substrate. The parameters used for the laser patterning are shown in Table 1 below.
TABLE-US-00001 TABLE 1 parameters used for the laser patterning Current 23 A Frequency 3000 Hz Speed 195 mm/s Line width 100 μm Pulse width 100 μm Hatching Bidirectional
[0094]
[0095] In the course of further investigation, cross-sectional FIB-SEM (Focus Ion Beam—Scanning Electron Microscope) images of the structure inside the light transmissive aperture (130) showing (Image 1) the complete removal of layer stack (110) and showing (Image 2) the active layer stack (110).
[0096] Image 1 of
[0097] Subsequently, the obtained devices were subjected to J-V reverse scan, to evaluate their JV characteristic. The obtained results, shown in
[0098] The devices were further subjected to transmission measurement, the result of which is shown in