MILLING CUTTER

Abstract

A milling cutter includes a front end part and a back end part. The front end part includes a disc-shaped cutter body having a front side, a rear side, a central axis, and a number of insert seats. A primary holding member extends from the rear side. The back end part includes a secondary holding member, which engages the primary holding member when the front and back end parts are mounted to each other. The disc-shaped cutter body has a central cylindrical aperture extending coaxially with the central axis and including an inner cylindrical surface. An outer cylindrical surface is provided on a front portion of the secondary holding member. The inner cylindrical surface abuts the outer cylindrical surface in an abutting region between the front and the rear sides to center the front and back end parts.

Claims

1. A milling cutter comprising: a front end part, the front end part including a disc-shaped cutter body having a front side and a rear side and being configured to rotate in a rotary direction around a central axis, a number of insert seats arranged at an outer periphery of the disc-shaped cutter body, and a primary holding member extending around and along the central axis from the rear side of the disc-shaped cutter body and away from the disc-shaped cutter body; and a back end part, the back end part including a secondary holding member engaging the primary holding member when the front end part and the back end part are mounted to each other to form the milling cutter, the disc-shaped cutter body having a central cylindrical aperture extending coaxially with the central axis, wherein the central cylindrical aperture includes an inner cylindrical surface, wherein the secondary holding member includes an outer cylindrical surface provided on a front portion of the secondary holding member of the back end part, and wherein the inner cylindrical surface abuts the outer cylindrical surface in an abutting region axially located at least between the front side and the rear side in order to center the front end part and the back end part to each other when the front end part and the back end part are mounted to each other to form the milling cutter.

2. The milling cutter according to claim 1, further comprising liquid channels extending outwardly in the disc-shaped cutter body to a respective liquid outlet through the outer periphery of the disc-shaped cutter body, wherein the liquid channels are located between the front side and the rear side of the disc-shaped cutter body and wherein the liquid channels extend outwardly from the central cylindrical aperture.

3. The milling cutter according to claim 2, wherein the inner cylindrical surface and the outer cylindrical surface are configured to form an annular channel extending around the front portion of the secondary holding member, and wherein the liquid channels extend outwardly from the annular channel.

4. The milling cutter according to claim 3, wherein the annular channel includes at least one of a primary annular groove extending through the inner cylindrical surface and a secondary annular groove extending through the outer cylindrical surface.

5. The milling cutter according to claim 4, wherein the primary annular groove divides the inner cylindrical surface into two inner cylindrical sub-faces.

6. The milling cutter according to claim 5, wherein the secondary annular groove divides the outer cylindrical surface into two outer cylindrical sub-faces.

7. The milling cutter according to claim 3, wherein the back end part encloses a liquid supply channel extending through the secondary holding member and further comprising a central channel extending axially in the back end part, and a number of distribution channels extending outwardly from the central channel through the front portion of the secondary holding member to a respective intermediate outlet in order to permit liquid transport from the liquid supply channel to the liquid channels.

8. The milling cutter according to claim 7, wherein the at least one intermediate outlet adjoins the annular channel.

9. The milling cutter according to claim 1, wherein the primary holding member includes an inner engagement region located at an axial distance from the rear side of the disc-shaped cutter body and from the central cylindrical aperture and cooperating with an outer engagement region of the secondary holding member.

10. The milling cutter according to claim 9, wherein the inner engagement region comprises an inner thread and the outer engagement region an outer thread, and wherein the inner thread and the outer thread engage each other when the front end part and the back end part are mounted to each other to form the milling cutter.

11. The milling cutter according to claim 1, wherein the front portion of the secondary holding member includes a front surface lying in a plane common to the front side of the disc-shaped cutter body when the front end part and the back end part are mounted to each other to form the milling cutter.

12. The milling cutter according to claim 1, wherein the disc-shaped cutter body includes a number of cutting inserts provided in a respective one of the insert seats.

13. The milling cutter according to claim 12, wherein the liquid outlets are located in front of a respective one of the cutting inserts with regard to the rotary direction.

14. The milling cutter according to claim 13, wherein the liquid channels extend outwardly in a respective outward direction towards an active cutting edge of the respective cutting insert.

15. The milling cutter according to claim 1, wherein the insert seats include front insert seats, extending from the front side, and rear insert seats, extending from the rear side, and wherein the front insert seats (4a) and the rear insert seats are arranged in an alternating order along the outer periphery of the disc-shaped cutter body.

16. The milling cutter according to claim 1, wherein the primary holding member of the front end part includes a major cylindrical zone and a minor transition zone connecting the major cylindrical zone to the rear side of the disc-shaped cutter body, and wherein the back end part has a largest outer diameter that is larger than a largest outer diameter of the major cylindrical zone.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0043] The present invention is now to be explained more closely by means of the following description of preferred embodiments and with reference to the drawings attached hereto.

[0044] FIG. 1a discloses a perspective rear view of a milling cutter according to a first embodiment of the invention.

[0045] FIG. 1b discloses a perspective front view of the milling cutter in FIG. 1a.

[0046] FIG. 1c discloses a side view of the milling cutter in FIG. 1a.

[0047] FIG. 1d discloses an exploded side view of the milling cutter in FIG. 1a.

[0048] FIG. 1e discloses a rear view of a back end part of the milling cutter in FIG. 1a.

[0049] FIG. 1f discloses a rear view of a front end part of the milling cutter in FIG. 1a.

[0050] FIG. 1g discloses a sectional view through the back end part along the line Ig-Ig in FIG. 1e.

[0051] FIG. 1h discloses a sectional view through the front end part along the line Ih-Ih in FIG. 1f.

[0052] FIG. 1i discloses a sectional view of the back end part and the front end part as shown in FIGS. 1g and 1h mounted to each other.

[0053] FIG. 2a discloses a perspective rear view of a milling cutter according to a second embodiment of the invention.

[0054] FIG. 2b discloses a perspective front view of the milling cutter in FIG. 2a.

[0055] FIG. 2c discloses a side view of the milling cutter in FIG. 2a.

[0056] FIG. 2d discloses an exploded side view of the milling cutter in FIG. 2a.

[0057] FIG. 2e discloses a rear view of a back end part of the milling cutter in FIG. 2a.

[0058] FIG. 2f discloses a rear view of a front end part of the milling cutter in FIG. 2a.

[0059] FIG. 2g discloses a sectional view through the back end part along the line IIg-IIg in FIG. 2e.

[0060] FIG. 2h discloses a sectional view through the front end part along the line IIh-IIh in FIG. 2f.

[0061] FIG. 2i discloses a sectional view of the back end part and the front end part as shown in FIGS. 2g and 2h mounted to each other.

DETAILED DESCRIPTION OF VARIOUS EMBODIMENTS OF THE INVENTION

[0062] FIGS. 1a-1i refer to a first embodiment of a milling cutter M. The milling cutter M comprises two parts 1, 2, a front end part 1 and a back end part 2.

[0063] The front end part 1 comprises a disc-shaped cutter body 3 having a front side 3a and a rear side 3b. The front end part 1, with the disc-shaped cutter body 3, and the back end part 2 are configured to rotate in a rotary direction R around a central axis X. The central axis X thus forms a common central axis for the front end part 1 and the back end part 2.

[0064] A number of insert seats 4a, 4b are arranged at an outer periphery of the disc-shaped cutter body 3, see FIG. 1d. In the first embodiment, the disc-shaped cutter body 3 comprises ten insert seats 4a, 4b.

[0065] The insert seats 4a, 4b comprise front insert seats 4a, extending from the front side 3a, and rear insert seats 4b, extending from the rear side 3b, as can be seen in FIG. 1d. In the first embodiment, there are five front insert seats 4a and five rear insert seats 4b. The front insert seats 4a and the rear insert seats 4b are arranged in an alternating order along the outer periphery of the disc-shaped cutter body 3.

[0066] The disc-shaped cutter body 3 may comprises a number of cutting inserts 5 provided in a respective one of the insert seats 4a, 4b, as can be seen in FIGS. 1a and 1b.

[0067] The front end part 1 also comprises a primary holding member 6 extending around and along the central axis X from the rear side 3b of the disc-shaped cutter body 3, see FIGS. 1d, 1f and 11h. The primary holding member 6 may be integrally formed with the disc-shaped cutter body 3.

[0068] The primary holding member 6 of the front end part 1 may comprise a major cylindrical zone 7 and a minor transition zone 8, connecting the major cylindrical zone 7 to the rear side 3b of the disc-shaped cutter body 3. The major cylindrical zone 7 has a largest outer diameter D7, see FIG. 1c. The minor transition zone 8 may have a radius of curvature.

[0069] The back end part 2 comprises a secondary holding member 9 that may be integrally formed with the back end part 2, see FIGS. 1d, 1e and 1g. The secondary holding member 9 engages the primary holding member 6 when the front end part 1 and the back end part 2 are mounted to each other to form the milling cutter M, see FIGS. 1c and 1i.

[0070] As can be seen in FIG. 1d, the primary holding member 6 may comprise an inner engagement region 10 located at an axial distance from the rear side 3b of the disc-shaped cutter body 3. The secondary holding member 9 may comprise an outer engagement region 11. The inner engagement region 10 cooperates with the outer engagement region 11 when the front end part 1 and the back end part 2 are mounted to each other to form a mounting and locking interface of the milling cutter M, see FIG. 1i.

[0071] In the first embodiment, the inner engagement region 10 comprises an inner thread 12 and the outer engagement region 11 comprises an outer thread 13. The inner thread 12 and the outer thread 13 engage each other when the front end part 1 and the back end part 2 are mounted to each other to form the milling cutter M.

[0072] The back end part 2 may also comprise an intermediate section 14 located rearwards the outer engagement region 11, see FIG. 1d. A fastening tap 15 may extend rearwards from the intermediate section 14 for permitting the milling cutter M to be held by a holder or a machine tool. The fastening tap 15 may have an outer thread as disclosed in FIG. 2a. In the first embodiment, a rear abutment surface 16 is provided at a rear side of the intermediate section 14 and extends perpendicularly to the central axis X. The fastening tap 15 extends from the rear abutment surface 16. The rear abutment surface 16 may be large enough to obtain an accurate and stable connection with the holder or the machine.

[0073] In the first embodiment, the back end part 2 has a largest outer diameter D2 at the intermediate section 14. The largest outer diameter D2 is larger than the largest outer diameter D7 of the major cylindrical zone 7 of the primary holding member 6, see FIG. 1c.

[0074] The secondary holding member 9 comprises a front portion 20 located in front of the outer engagement region 11 and forming the outermost end of the back end part 2, see FIG. 1d.

[0075] In the first embodiment, the front portion 20 of the secondary holding member 9 comprises a front surface 21 lying in a plane common to the front side 3a of the disc-shaped cutter body 3 when the front end part 1 and the back end part 2 are mounted to each other to form the milling cutter M, see FIG. 1i. The milling cutter M may thus be configured to be used as an end mill cutter for forming a plane surface since no parts, except for the edges of the cutting inserts 5, protrude beyond the front side 3a of the disc-shaped cutter body 3.

[0076] The disc-shaped cutter body 3 comprises a central cylindrical aperture 22 extending coaxially with the central axis X. The central cylindrical aperture 22 comprises an inner cylindrical surface 22a, see FIGS. 1f and 1h.

[0077] The secondary holding member 9 comprises an outer cylindrical surface 20a provided on the front portion 20 of the secondary holding member 9 of the back end part 2, see FIGS. 1d and 1g.

[0078] In the first embodiment, the inner cylindrical surface 22a is an inner circular cylindrical surface, or inner continuously cylindrical surface. The outer cylindrical surface 20a is an outer circular cylindrical surface, or outer circumferentially continuously cylindrical surface. Both the inner cylindrical surface 22a and the outer cylindrical surface 20a are thus uninterrupted in a circumferential direction.

[0079] The inner cylindrical surface 22a is abutting the outer cylindrical surface 20a in an abutting region 23, see FIG. 1i. In the first embodiment, the abutting region 23 is axially located between the front side 3a and the rear side 3b of the disc-shaped cutter body 3. In particular, the abutting region 23 is located in the same axial position as the cutting inserts 5, i.e. between the most rearward position of the edge of the cutting inserts 5 in the rear insert seats 4b and the most forward position of the edge of the cutting inserts 5 in the front insert seats 4a. That means that no oblique loads, exerting stresses on the abutting region 23, may exist, and thus the centering and the holding of the disc-shaped cutter body 3 may remain stable and secure during the milling operation.

[0080] In the first embodiment, the inner cylindrical surface 22a and the outer cylindrical surface 20a present a tolerance of h6/H6 at the abutting region 23.

[0081] The abutting region 23 contributes to center the front end part 1 and the back end part 2 to each other when the front end part 1 and the back end part 2 are mounted to each other to form the milling cutter M, i.e. when the inner engagement region 10 and the outer engagement region 11 are in firm engagement with each other.

[0082] The milling cutter M may comprise a liquid supply system to be described below. The milling supply system may comprise a liquid supply channel 30 enclosed by the back end part 2 and extending through the secondary holding member 9 and the back end part. The liquid supply channel 30 comprises a central channel 31 and a number of distribution channels 32.

[0083] The central channel 31 extends axially, from a rear end of the back end part 2, through the back end part 2. In particular, the central channel 31 may extend through the fastening tap 15, the intermediate section 14 and partly through the secondary holding member 9 to a position close to the front portion 20, as can be seen in FIG. 1g.

[0084] The distribution channels 32 extend outwardly from the central channel 31 through the front portion 20 of the secondary holding member 9 to a respective intermediate outlet 33.

[0085] The liquid supply system may also comprise liquid channels 34, which extend outwardly in the disc-shaped cutter body 3 to a respective liquid outlet 35 through the outer periphery of the disc-shaped cutter body 3. The liquid outlets 35 are located in front of the respective cutting insert 5 with regard to the rotary direction R.

[0086] The liquid channels 34 are located between the front side 3a and the rear side 3b of the disc-shaped cutter body 3. In particular, the liquid channels 34 may have a straight extension and may lie in a common plane, especially an axial plane, or a substantially axial plane. Moreover, each liquid channel 34 may extend along a respective straight line from and through the outer periphery to and into the central cylindrical aperture 22 of the disc-shaped cutter body 3, especially through the inner cylindrical surface 22a, wherein the liquid channels 34 extend outwardly from the central cylindrical aperture 22.

[0087] Furthermore, the liquid supply system may comprise an annular channel 36 extending around the front portion 20 of the secondary holding member 9, see FIG. 1i. The liquid channels 34 may extend outwardly from the annular channel 36, and the intermediate outlets 33 may adjoin the annular channel 36.

[0088] The annular channel 36 is formed or enclosed by the inner cylindrical surface 22a and the outer cylindrical surface 20a by means of a suitable configuration of the inner and outer cylindrical surfaces 22a and 22b. To that end, the annular channel 36 may comprise at least one of a primary annular groove 22b, see FIG. 1h, extending through the inner cylindrical surface 22a and a secondary annular groove 20b, see FIG. 1d, extending through the outer cylindrical surface 20a.

[0089] In the first embodiment, the annular channel 36 is formed by the primary annular groove 22b, extending through the inner cylindrical surface 22a of central cylindrical aperture 22 of the disc-shaped cutter body 3, and the secondary annular groove 20b extending through the outer cylindrical surface 20a of the front portion 20 of the secondary holding member 9. The primary annular groove 22b and the secondary annular groove 20b have in the first embodiment the same axial position. The annular channel 36, formed by the primary annular groove 22b and the secondary annular groove 20b, may have a circular cross-section or substantially circular cross-section.

[0090] In the first embodiment, the primary annular groove 22b divides the inner cylindrical surface 22a into two inner cylindrical sub-faces 22c, see FIG. 1h, and the secondary annular groove 20b divides the outer cylindrical surface 20a into two outer cylindrical sub-faces 20c, see FIG. 1d. Thus, the inner cylindrical sub-faces 22c may abut a respective one of the outer cylindrical sub-faces 20c.

[0091] In the first embodiment, a front inner cylindrical sub-face 22c abuts a front outer cylindrical sub-face 20c, which sub-faces 22c and 20c may be located axially close to the front side. A rear inner cylindrical sub-face 22c abuts a rear outer cylindrical sub-face 20c, which may be located axially close to the rear side 3b.

[0092] Liquid may thus be supplied through the milling cutter M by means of the liquid supply system described above. The liquid is then introduced into the liquid supply channel 30, i.e. into the central channel 31 and from there transported via the distribution channels 32 and the intermediate outlets 33 into the annular channel 36. From the annular channel 36, the liquid is transported via the liquid channels 34 to a respective one of the liquid outlets 35 through the outer periphery of the disc-shaped cutter body 3.

[0093] The liquid supplied by the liquid supply system may provide an efficient cooling of the disc-shaped cutter body 3 and the cutting inserts 5. The position of the liquid outlets 35 in front of the cutting inserts 5 contributes to an efficient cooling and to an efficient removal of chips produced during the milling operation. These effects contribute together to a long lifetime of the disc-shaped cutter body 3 and the cutting inserts 5.

[0094] FIGS. 2a-2i refer to a second embodiment of the milling cutter M. The same reference signs have been used for elements having the same or similar functions in all the embodiments disclosed.

[0095] The second embodiment differs from the first embodiment in that it comprises only four insert seats 4a, 4b and in that the outer diameter of the disc-shaped-cutter body 3 is smaller than in the first embodiment. This smaller diameter of the disc-shaped cutter body 3 may be achieved thanks to the relatively small largest diameter D7 of the major cylindrical zone 7 of the primary holding member 6, see FIG. 2c.

[0096] Furthermore, in the second embodiment the annular channel 36 is formed by the primary annular groove 22b, which extends through the inner cylindrical surface 22a of the disc-shaped cutter body 3, and by the outer cylindrical surface 20a of the front portion 20. In the second embodiment, the annular channel 36 may thus have a semicircular cross-section, see FIG. 2i.

[0097] In a third embodiment not disclosed in the drawings, the annular channel 36 may be formed by the secondary annular groove 20b, which extends through the outer cylindrical surface 20a of the front portion 20, and by the inner cylindrical surface 22a of the disc-shaped cutter body 3. Also in the third embodiment, the annular channel 36 may have a semicircular cross-section.

[0098] It should be noted that the milling cutter may comprise another number of cutting inserts 5 than ten or four as comprised by the milling cutter of the above described second embodiments.

[0099] The invention is not limited to the embodiments disclosed but may be varied and modified within the scope of the following claims.