Wire cutter apparatus for cutting a wire and crimping its ends
11424588 · 2022-08-23
Assignee
Inventors
Cpc classification
H01R43/28
ELECTRICITY
International classification
Abstract
A wire cutter apparatus includes a first rotatable wire guiding tube for receiving the leading end of a wire. The first tube has a wire entrance and a wire exit and is rotatable around the wire entrance whereby the wire exit is movable between a first wire exit position coinciding with a longitudinal feeding axis and a second wire exit position spaced away from the longitudinal feeding axis. The apparatus includes a similar, second rotatable wire guiding tube. A first crimping press receives the leading end of the wire when the wire exit is in the second wire exit position. The first crimping press and the second crimping press are both at least partially located between the longitudinal feeding axis and a first side wall.
Claims
1. A wire cutter apparatus for cutting a wire and crimping a leading end and subsequently a rear end of the wire, the wire cutter apparatus comprising; an interior space defined by side walls, the side walls at least comprising a first side wall and a second sidewall both extending parallel to a longitudinal feeding axis, wherein the second side wall opposes the first side wall; a third side wall including a wire feeding opening for feeding the wire from an exterior space into the interior space between the first side wall and the second side wall whereby a feeding direction defines the longitudinal feeding axis; a first rotatable wire guiding tube for receiving the leading end of the wire, said first tube having a first wire entrance and a first wire exit and being rotatable around the first wire entrance whereby the first wire exit is movable between a first wire exit position coinciding with the longitudinal feeding axis and a second wire exit position spaced away from the longitudinal feeding axis; a first crimping press for receiving the leading wire end of the wire when the first wire exit is in the second wire exit position, the first crimping press being spaced away from the longitudinal feeding axis and configured to crimp the leading end of the wire; a second rotatable wire guiding tube for receiving the leading end of the wire, said second tube having a wire entrance and a second wire exit and being rotatable around the second wire exit whereby the second wire entrance is movable between a first wire entrance position coinciding with the longitudinal feeding axis and a second wire entrance position spaced away from the longitudinal feeding axis; a wire cutter configured to cut the wire between the first wire exit and the second wire entrance when said first wire exit and second wire entrance are respectively in the first wire exit position and the first wire entrance position; a second crimping press for receiving the rear end of the wire when the second wire entrance is in the second wire entrance position, the second crimping press being spaced away from the longitudinal feeding axis and configured to crimp the rear end of the wire; wherein the first crimping press and the second crimping press are both at least partially located between the longitudinal feeding axis and the first side wall.
2. The wire cutter apparatus according to claim 1, wherein the first rotatable wire guiding tube is configured to move the first wire exit outward from the longitudinal feeding axis toward the first side wall and wherein the second rotatable wire guiding tube is configured to move the second wire entrance outwards from the longitudinal feeding axis toward the first side wall.
3. The wire cutter apparatus according to claim 1, wherein the first rotatable wire guiding tube has a first length, and the second rotatable wire guiding tube has a second length, the first and second lengths are different than one another.
4. The wire cutter apparatus according to claim 3, wherein the first crimping press is spaced away from the longitudinal feeding axis a first distance, and the second crimping press is spaced from the longitudinal feeding axis a second distance, the first and second distances are different than one another.
5. The wire cutter apparatus according to claim 1, wherein at least one of the first and second rotatable wire guiding tubes comprises a kink.
6. The wire cutter apparatus according to claim 1, wherein at least one of the first and second cutting presses is at least partially arranged in the exterior space traversing the first side wall through an opening.
7. The wire cutter apparatus according to claim 1, wherein the first and the second rotatable wire guiding tubes rotate in a horizontal plane and wherein the side walls are in a vertical plane.
8. The wire cutter apparatus according to claim 1, comprising a wire exit opening provided in one of the side walls for dispensing a cut wire to the exterior space.
9. The wire cutter apparatus according to claim 1, wherein the wire cutter apparatus comprises a wire feeder for feeding and transporting the wire into and through the first wire guiding tube.
10. The wire cutter apparatus according to claim 1, wherein the wire cutter apparatus comprises a wire puller for pulling and transporting a cut wire through the second wire guiding tube and into the exterior space.
11. The wire cutter apparatus according to claim 1, comprising; a wire divider for continuously dividing the wire into a first wire and a second wire, wherein the first wire is fed to the first rotatable wire guiding tube and the second wire; a third rotatable wire guiding tube for receiving a leading end of the second wire, said third wire guiding tube having a third wire entrance and a third wire exit and being rotatable around the third wire entrance whereby the third wire exit is movable between a first wire exit position coinciding with a longitudinal feeding axis of the second wire and a second wire exit position spaced away from the longitudinal feeding axis of the second wire axis; a third crimping press for receiving the leading wire end of the second wire when the third wire exit is in the second wire exit position, the third crimping press being spaced away from the longitudinal feeding axis of the second wire and configured to crimp the leading wire end of the second wire; a fourth rotatable wire guiding tube for receiving the leading wire end of the second wire, said fourth tube having a fourth wire entrance and a fourth wire exit and being rotatable around the fourth wire exit whereby the fourth wire entrance is movable between a first wire entrance position coinciding with the longitudinal feeding axis of the second wire and a second wire entrance position spaced away from the longitudinal feeding axis of the second wire; a second wire cutter configured to cut the second wire between the third wire exit and the fourth wire entrance when the third wire exit and the fourth wire entrance are respectively in the first wire exit position and the first wire entrance position; a fourth crimping press for receiving a rear end of the second wire when the fourth wire entrance is in the second wire entrance position, the fourth press being spaced away from the longitudinal feeding axis of the second wire and configured to crimp the rear end of the second wire; wherein the third crimping press and the fourth crimping press are both at least partially located between the longitudinal feeding axis of the second wire and the second side wall.
12. The wire cutter apparatus according to claim 11, comprising a second wire exit opening provided in one of the side walls for dispensing a cut and crimped second wire to the exterior space.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention is now described by way of example with reference to the accompanying drawings in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION
(9)
(10)
(11) The wire cutter apparatus 1 comprises a first side wall 4 and an opposing second side wall 5. It furthermore comprises a third side wall 6 in between the first side wall 4 and the second side wall 5. A fourth side wall 9 is disposed in between the first side wall 4 and the second side wall 5 and opposes the third side wall 6. The side walls 4, 5, 6, 9 define an interior space A.
(12) The first side wall 4 and the second side wall extend parallel to a longitudinal feeding axis X.
(13) A wire feeding opening 7, as indicated in
(14) A feeding direction of the wire 2 defines the longitudinal feeding axis X. Typically, the wire 2 is inserted or fed along the longitudinal feeding axis and transported along this axis X towards a first rotatable wire guiding tube 10.
(15) The first rotatable wire guiding tube 10 is configured for receiving the leading end 3a of the wire 2. For this purpose, the first rotatable wire guiding tube 10 comprises a wire entrance 11a at one end of said tube 10.
(16) The first rotatable wire guiding tube 10 is a hollow tube and is able to receive the wire 2 and transport the wire 2 through the tube 10 from one end to the second end, i.e. from the wire entrance 11a to a wire exit 11b.
(17) The first rotatable wire guiding tube 10 is rotatable around the wire entrance 11a. In other words, a pivot point of the first rotatable wire guiding tube 10 is disposed at its wire entrance 11a. Preferably, the first rotatable wire guiding tube 10 rotates in a horizontal plane. The horizontal plane is spanned by the longitudinal feeding axis and a lateral axis Y. The lateral axis Y defined by the line of shortest distance between a first crimping press 15 and the longitudinal feeding axis X. Seen from the longitudinal feeding axis X, the lateral axis Y points to the first crimping press 15 and is perpendicular to the longitudinal feeding axis X.
(18) By rotating the first rotatable wire guiding tube 10 the wire exit 11b is movable from a first wire exit position coinciding with the longitudinal feeding axis X to a second wire exit position spaced away from the longitudinal feeding axis X and vice-versa. The wire exit 11b therefore describes a circular path when being moved.
(19)
(20)
(21) After crimping the leading wire end 3a, the first rotatable wire guiding tube 10 is rotated from the second wire exit position to the first wire exit position as shown in
(22)
(23) Like the first rotatable wire guiding tube 10, the second rotatable wire guiding tube 20 is preferably a hollow tube suitable for receiving the leading wire end 3a of the wire 2.
(24) Said second tube 20 therefore comprises said wire entrance 21a on one end and a wire exit 21b on the other end.
(25) The second rotatable wire guiding tube 20 is rotatable, preferably in the horizontal plane, around its wire exit 21b whereby its wire entrance 21a is movable from a first wire entrance position coinciding with the longitudinal feeding axis X to a second wire entrance position spaced away from the longitudinal feeding axis X and vice-versa.
(26) Before the second rotatable wire guiding tube 20 is rotated from the first wire entrance position to the second wire entrance position, the leading end 3a of the wire 2 is guided through the second tube 20 up to the desired rear end 3b is located at the wire entrance 21a of the second tube 20. This can be seen in
(27) As the wire 2 is a continuous wire 2, the wire 2 needs to be cut such that the rear end 3b of the wire 2 (being a first wire) is defined and at the same time a leading end of a subsequent second wire is defined.
(28) For this purpose, a wire cutter 36 is configured to cut the wire 2 between the wire exit 11b from the first rotatable wire guiding tube 10 and the wire entrance 21a from the second rotatable wire guiding tube 20 when said wire exit 11b and wire entrance 21a are respectively in the first wire exit position and the first wire entrance position. In other words, the wire cutter 36 is placed adjacent the wire exit 11b of the first tube 10 and the wire entrance 21a of the second tube 20 in the position where the first tube 10 and the second tube 20 form the continuous tube, as can be seen in
(29) Now that the rear end 3b of the cut wire 22 coincides with the wire entrance 21a of the second tube 20, the rear end 3b of the cut wire 22 can be moved to a second crimping press 25 by rotating the second tube 20.
(30)
(31) The second crimping press 25 is therefore suitable for receiving the rear wire end 3b from the cut wire 2 when the wire entrance 21a of the second tube 20 is in the second wire entrance position. The second crimping press 25 is spaced away from the longitudinal feeding axis X and configured to crimp the rear wire end 3b.
(32) After crimping the rear wire end 3b, the cut wire 22 is transported out of the second tube 20 and out of the interior space A of the wire cutting apparatus 1 as can be seen in
(33)
(34) Very advantageous is that during the whole process, the first crimping press 15 and the second crimping press 25 are both located between the longitudinal feeding axis X and the first side wall 4.
(35) This allows an operator O to service the first crimping press 15 and second crimping press 25 in a reduced service time as said crimping presses 15, 25 are adjacent the same first side wall 4. For the operator O it is not necessary anymore to walk from the first side wall 4 to the opposite second side wall 5 to service one of the crimping presses 15, 25.
(36) A further advantage is provided during supervising or monitoring the wire cutter apparatus 1 when it is in operation. Having both crimping presses 15, 25 facing a same side allow the operator O to see both crimping presses without having to move.
(37) As can be seen particularly in
(38) Preferably, if the wire crimping presses 15, 25 are entirely enclosed by the side walls 4, 5, 6, 9, the first side wall 4 comprises transparent areas. This allows an operator 4 to see the wire crimping presses 15, 25 from the exterior area B.
(39) Alternatively, one or more of the wire crimping presses 15, 25 are partly in the interior area A and traverse partly into the exterior area B through a crimping press opening in the first side wall 4. So, at least one of the first and second cutting presses 15, 25 is at least partially arranged in the exterior space B traversing the first side wall 4 through the crimping press opening.
(40) This has as advantage that it is even easier to service or supervise said crimping press 15, 25 by the operator O.
(41) Preferably, as can be seen in
(42) The horizontal plane spanned by the transverse axis Y and the longitudinal feeding axis X can be seen in the top view of
(43) The side walls 4, 5, 6, 9 are all parallel to said vertical axis Z which points perpendicularly out of the top view of
(44) Furthermore, the wire cutter apparatus 1 comprises a wire exit opening 37 provided in the fourth side wall 9 for dispensing the wire 2 after cutting to the exterior space B.
(45) The wire cutter apparatus 1 further comprises a wire puller 33, arranged at an exterior side of the fourth side wall 9, for pulling and transporting the wire 2 through the second wire guiding tube 20 and into the exterior space B.
(46) Also shown, is that the wire cutter apparatus 1 further comprises a wire feeder 32, arranged at the exterior side of the third side wall 6, for feeding and transporting the wire 2 into and through the first wire guiding tube 10. In order for the wire 2 to enter the interior space A, the third side wall 6 comprises the wire feeding opening 7.
(47)
(48) In other words, the wire cutter apparatus 100 according to the second embodiment comprises a second rotatable wire guiding tube 80 that is shorter than the length of the first rotatable wire guiding tube 10. Or inversely, the first tube 10 is longer than the second tube 80.
(49) Therefore, the first crimping press 15 is spaced away further from the longitudinal feeding axis X than that the second crimping press 25 is spaced away from the longitudinal feeding axis X. Or in other words, the second crimping press 25 is closer to the longitudinal feeding axis X than the first crimping press 15.
(50) Although, the second rotatable wire guiding tube 80 is shorter than the first rotatable wire guiding tube 10, the wire cutter apparatus 200 works similarly as the wire cutter apparatus 200 according to the first embodiment.
(51) To show the difference,
(52) As the second crimping press 25 is now arranged closer to the longitudinal feeding axis X than the first crimping press 15 it may now be easier for the operator to simultaneously supervise both crimping presses 15, 25 as the second crimping press 25 does not block the view of the first crimping press 15.
(53) Preferably, the fourth side wall 9 comprises a transparent area allowing the operator to simultaneously supervise the first and second crimping press when he looks in a direction parallel to the longitudinal feeding axis X.
(54)
(55) The wire cutter apparatus 300 works similar as the previous embodiments; however both rotatable tubes now comprise a kink or in other words have two rectilinear elements that are angled with respect to each other seen in the horizontal plane.
(56)
(57) Also shown is that a second rotatable guiding tube 50 comprises a kink 53 between a first tube element 54 and a second tube element 55.
(58) To show the difference,
(59)
(60) The advantage of having rotatable wire guiding tubes 40, 50 with a kink 43, 53 is that the first and second crimping press 15, 25 may be arranged closer to each other seen in longitudinal direction.
(61) This has as advantage than operator can more easily service the first crimping press and the second crimping press as they are closer to each other.
(62) Alternatively, not shown in the figures, the first crimping presses 15 may be arranged further away from the second crimping press 25 seen in the longitudinal direction when the kinks in tubes 40, 50 are inversed.
(63)
(64) This wire cutter apparatus 400 works similar as the wire cutter apparatuses in the previous embodiments, however now both rotatable wire guiding tubes comprise a kink and one of them is larger than the other.
(65) This has as advantage that the first crimping press 15 may be placed close to the second crimping press 25 and they can be offset with respect to each other in the lateral direction. By that, it combines the advantages of the wire cutter apparatus according to the second and the third embodiment.
(66) As can be seen
(67) The difference is now that the second rotatable wire guiding tube 70 comprises a kink 73 between a first tube element 74 and a second tube element 75. A total length of the first tube element 74 and the second tube element 75 of the second rotatable wire guiding tube 70 is smaller than the total length of the first tube element 44 and the second tube element 55 of the first rotatable wire guiding tube 40.
(68) The effect can be seen in
(69) In this position, the wire exit 41b of the first rotatable wire guiding tube 40 is adjacent the first crimping press 15 and the wire entrance 71a of the second rotatable wire guiding tube 70 is adjacent the second crimping press 25.
(70) This way respectively the leading end 3a and the rear end 3b of the wire 2 can be crimped.
(71) Finally,
(72) The wire cutting apparatus 500 according to the fifth embodiment comprises a third wire crimping press 535 and a fourth wire crimping press 545 as well as a third rotatable wire guiding tube 530 and a fourth rotatable wire guiding tube 540.
(73) A wire divider 34 is provided for continuously dividing a wire 2 into a first wire 42a and a second wire 42b.
(74) The first wire 42a is fed to the first rotatable wire guiding tube 10 and is processes as in one of the previous embodiments.
(75) The second wire 42b is fed to the third rotatable wire guiding tube 530. The third rotatable wire guiding tube 530 is suitable for receiving the leading end of the second wire 42b. The third tube 530 has a wire entrance 531a and a wire exit 531b and is rotatable around the wire entrance 531a whereby the wire exit 531b is movable from a first wire exit position coinciding with the longitudinal feeding axis X2 of the second wire to a second wire exit position spaced away from the longitudinal feeding axis X2 of the second wire and vice-versa.
(76) The third crimping press 535 is suitable for receiving the leading end of the second wire 42b when the wire exit of the third rotatable wire guiding tube 530 is in the second wire exit position. The third crimping press 535 is spaced away from the longitudinal feeding axis X2 of the second wire 42b.
(77) Note, that as there are two wires 42a, 42b being cut and crimped simultaneously, there are also two longitudinal feeding axes X1, X2. The first longitudinal feeding axis X1 corresponds to the first wire 42a. The second longitudinal feeding axis X2 corresponds to the second wire 42b.
(78) The third crimping press 535 is configured to crimp the leading end of the second wire 42b.
(79) The wire cutting apparatus 500 according to the fifth embodiment also comprises a fourth rotatable wire guiding tube 540 for receiving the leading wire end of the second wire. The fourth tube 540 has a wire entrance 541a and a wire exit 541b and is rotatable around its wire exit 541b whereby its wire entrance 541a is movable from a first wire entrance position coinciding with the longitudinal feeding axis X2 of the second wire 42b to a second wire entrance position spaced away from the longitudinal feeding axis X2 of the second wire and vice-versa.
(80) The third rotatable wire guiding tube 530 and the third crimping press 535 are mirrored versions of the first rotatable wire guiding tube 10 and the first crimping press 15. Here, with mirrored is meant mirrored with respect to the longitudinal axis defined by the wire 2 before it is split into a first wire 42a and second wire 42b.
(81) The fourth rotatable wire guiding tube 540 and a fourth crimping press 545 are similarly mirrored versions of the second rotatable wire guiding tube 20 and the second crimping press 25.
(82) A second wire cutter 38 is configured to cut the second wire 42b between the wire exit 531b of the third rotatable wire guiding tube 530 and the wire entrance 41a of the fourth rotatable wire guiding tube 540 when said wire exit 531b and said wire entrance 541a are respectively in the first wire exit position and the first wire entrance position.
(83) The fourth crimping press 545 is placed such that it is suitable for receiving a rear wire end from the second wire 42b when the wire entrance 541a of the fourth tube 540 is in the second wire entrance position. The fourth press 545 is therefore spaced away from the longitudinal feeding axis X2 of the second wire 42b. The fourth crimping press 545 is configured to crimp the rear wire end of the second wire.
(84) As the third and the fourth crimping press 535, 545 are mirrored versions of the first and the second crimping press 10, 20, the third crimping press 535 and the fourth crimping press 545 are both at least partially located between the longitudinal feeding axis X2 of the second wire 42b and the second side wall 5.
(85) Preferably, the wire cutter apparatus 500 according to the fifth embodiment further comprises a second wire exit opening 39 provided in the fourth side wall for dispensing a cut and crimped second wire to the exterior space B.
(86) Above, five embodiments of wire cutter apparatuses 1, 200, 300, 400, 500 have been described which all have the advantage that its first and second crimping presses are faced towards the same side wall.
(87) This allows a mirroring or multiplication of wire cutter apparatuses forming a wire cutter assembly in which the wire cutter assembly may still be operator by only one operator.
(88)
(89) The wire cutter assembly 1000 comprises a first wire cutter apparatus 1, being similar to the wire cutter apparatus 1 according to the first embodiment.
(90) The wire cutter assembly 1000 further comprises a second wire cutter apparatus 600 according to a sixth embodiment which is a mirror version of the first wire cutter apparatus 1.
(91) On the left side the first wire cutter apparatus 1 is placed and on the right side the second wire cutter apparatus 600 is placed.
(92) Between the first wire cutter apparatus 1 and the second wire cutter apparatus 600 an operator space S is disposed. The operator space S is typically suitable for an operator O to supervise all presses of all wire cutter apparatuses simultaneously.
(93) Therefore, the first and second presses 15, 25 of the first wire cutter apparatus 1 and the first and second presses 615, 625 of the second wire cutter apparatus 600 all face the operator space S.
(94)
(95) In between the first side wall of the wire cutter apparatus 1 according to the first embodiment and the second side wall of the wire cutter apparatus 500 according to the fifth embodiment a first operator space S1 is disposed. In that first operator space S1 a first operator O1 may supervise simultaneous two wire cutting presses of the wire cutter apparatus 1 at the left and two wire cutting presses of the wire cutter apparatus 500 in the middle.
(96) Similarly, a second operator space S2 is disposed for a second operator O2 between the wire cutter apparatus 500 in the middle and the wire cutter apparatus 600 at the right.
(97) This way, using only two operators O1, O2 four cutting and crimping lines involving eight wire cutting presses may be simultaneously supervised.
(98) In the description of the invention, it is foreseen that features from one embodiment may be combined with another embodiment.
(99) Especially, it is foreseen that multiple combinations of different embodiments of wire cutting apparatuses may form a further embodiment of a wire cutting assembly. Although, for example, in
(100) In a special embodiment of the invention, any wire cutter apparatus according to the invention may comprise a human machine interface 90 that is preferably faced towards the operator space S. In other words, the wire cutter apparatus comprises a human machine interface 90 for controlling the wire cutter apparatus.
(101) In a special preference, a wire cutter assembly, that is comprises of multiple wire cutter apparatuses according to any embodiment, comprises only one human machine interface 90 per operator space.
(102) For example, a human machine interface 90 may comprise one or more of a monitor, a keyboard and/or touchscreen.
(103) In an embodiment of the invention, a wire cutter apparatus according to any of the embodiments comprises a control unit configured to receive inputs from the human machine interface and is configured to generate outputs to the human machine interface. The control unit is further configured to generate control signals in response to the inputs of the human machine interface. The rotatable wire guiding tubes are configured to receive the control signals and rotate in response to the control signals.
(104) In a further embodiment, an assembly of wire cutter apparatuses comprises at least two wire cutter apparatuses each comprising said control unit. A first control unit of a first wire cutter apparatus is configured to receive and transmit operating signals to the second control unit of a second wire cutter apparatus. Vice versa, the second control unit is configured to receive and transmit operating signals to the first control unit. Both control units are configured to generate operating signals representative for the first wire cutter apparatus rotating one of its rotatable wire guiding tubes while the second wire cutter apparatus is crimping using one of its crimping presses and vice versa.
(105) This allows for an optimizing of sequencing and allows for higher production.
(106) In an embodiment of the wire cutter apparatus according to the invention, the wire cutter apparatus is either a left hand drive (LHD) wire cutter apparatus or a right hand drive (RHD) wire cutter apparatus.