Dual-surface polishing device and dual-surface polishing method
11440157 · 2022-09-13
Assignee
Inventors
Cpc classification
B24B37/26
PERFORMING OPERATIONS; TRANSPORTING
B24B37/28
PERFORMING OPERATIONS; TRANSPORTING
B24B7/17
PERFORMING OPERATIONS; TRANSPORTING
B24B37/16
PERFORMING OPERATIONS; TRANSPORTING
B24B37/005
PERFORMING OPERATIONS; TRANSPORTING
B24B37/12
PERFORMING OPERATIONS; TRANSPORTING
International classification
B24B37/12
PERFORMING OPERATIONS; TRANSPORTING
H01L21/304
ELECTRICITY
B24B37/04
PERFORMING OPERATIONS; TRANSPORTING
B24B37/26
PERFORMING OPERATIONS; TRANSPORTING
B24B37/16
PERFORMING OPERATIONS; TRANSPORTING
B24B7/17
PERFORMING OPERATIONS; TRANSPORTING
B24B37/28
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An inner-periphery-side cutoff part where a polishing surface of an upper plate inclines upward toward an inner periphery part of the upper plate and an inner-periphery-side cutoff part where a polishing surface of a lower plate inclines downward toward an inner periphery part of the lower plate are respectively formed on the respective inner periphery parts of the upper plate and the lower plate, or an outer-periphery-side cutoff part where the polishing surface of the upper plate inclines upward toward an outer periphery part of the upper plate and an outer-periphery-side cutoff part where the polishing surface of the lower plate inclines downward toward an outer periphery part of the lower plate are respectively formed on the respective outer periphery parts of the upper plate and the lower plate, or all of them are formed thereon.
Claims
1. A dual-surface polishing device comprising: an upper plate and a lower plate in the shape of a doughnut, each having a center hole in the central part thereof, rotates the plates by a sun gear which is installed in the respective center holes in the upper plate and the lower plate and an internal gear which is installed on respective outer peripheral parts of the upper plate and the lower plate while sandwichingly holding carriers which hold a wafer by the upper plate and the lower plate and thereby simultaneously polishes both surfaces of the wafers, wherein: an inner-periphery-side cutoff part X.sub.1 where a polishing surface of the upper plate inclines upward toward an inner periphery part of the upper plate and an inner-periphery-side cutoff part Y.sub.1 where a polishing surface of the lower plate inclines downward toward an inner periphery part of the lower plate are respectively formed on the respective inner periphery parts of the upper plate and the lower plate, and an outer-periphery-side cutoff part X.sub.2 where the polishing surface of the upper plate inclines upward toward the outer periphery part of the upper plate and an outer-periphery-side cutoff part Y.sub.2 where the polishing surface of the lower plate inclines downward toward the outer periphery part of the lower plate are respectively formed on the respective outer periphery parts of the upper plate and the lower plate, the inner-periphery-side cutoff parts X.sub.1, Y.sub.1 and the outer-periphery-side cutoff parts X.sub.2, Y.sub.2 are respectively disposed in the form of a ring along the respective inner periphery parts and the respective outer periphery parts of the upper plate or the lower plate, the dual-surface polishing device is controlled in such a manner that when vertical-direction cutoff amounts of the inner-periphery-side cutoff parts X.sub.1, Y.sub.1 are designated by A.sub.1, B.sub.1 (μm) respectively, the A.sub.1, B.sub.1 (μm) satisfy a range of 10 μm≤A.sub.1+B.sub.1≤70 μm, and the dual-surface polishing device is controlled in such a manner that when vertical-direction cutoff amounts of the outer-periphery-side cutoff parts X.sub.2, Y.sub.2 are designated by A.sub.2, B.sub.2 (μm) respectively, the A.sub.2, B.sub.2 (μm) satisfy a range of 10 μm≤A.sub.2+B.sub.2≤70 μm.
2. The dual-surface polishing device according to claim 1, wherein: the dual-surface polishing device is controlled in such a manner that when a diameter of the wafer is designated by R (mm) and horizontal-direction widths of the inner-periphery-side cutoff parts X.sub.1, Y.sub.1 are designated by C.sub.1, D.sub.1 (mm) respectively, the C.sub.1, D.sub.1 (mm) satisfy a range of 0.15×R≤(C.sub.1, D.sub.1)≤0.25×R, and the dual-surface polishing device is controlled in such a manner that when horizontal-direction widths of the outer-periphery-side cutoff parts X.sub.2, Y.sub.2 are designated by C.sub.2, D.sub.2 (mm) respectively, the C.sub.2, D.sub.2 (mm) satisfy a range of 0.15×R (mm)≤(C.sub.2, D.sub.2)≤0.25×R (mm).
3. The dual-surface polishing device according to claim 1, wherein respective inclined surfaces of the inner-periphery-side cutoff parts X.sub.1, Y.sub.1 and the outer-periphery-side cutoff parts X.sub.2, Y.sub.2 are linear inclined surfaces.
4. A dual-surface polishing method of simultaneously polishing both surfaces of wafers by using the dual-surface polishing device according to claim 1.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
EMBODIMENTS TO CARRY OUT THE INVENTION
(2) Next, embodiments to carry out the present invention will be described on the basis of the drawings.
(3) The present invention is improvement of a dual-surface polishing device, which is equipped with an upper plate and a lower plate in the shape of a doughnut, each having a center hole in the central part thereof and to polishing surfaces of which polishing cloths are stuck, rotates the plates by a sun gear which is installed in the respective center holes in the upper plate and the lower plate and an internal gear which is installed on respective outer peripheral parts of the upper plate and the lower plate while sandwichingly holding carriers which hold wafers by the upper plate and lower plate and thereby simultaneously polishes both surfaces of the wafers.
(4) There are no particular limitations on the dual-surface polishing device of the present invention except configurations of both of the upper and lower plates and the polishing cloths which are stuck thereto which will be described later and a general dual-surface polishing device may be used. For example,
(5) As illustrated in
(6) On the other hand, a slurry supply hole 18 through which slurry (a polishing solution) 17 will be supplied is provided in the upper plate 12, a supply pipe 19 is provided above the supply hole 18 and the slurry 17 which has been supplied from the supply pipe 19 is supplied to the wafer 16 through the supply hole 18. The upper plate 12 is installed so as to mutually face the lower plate 13 in such a manner that the polishing cloth 22 which is stuck to the upper plate 12 comes into contact with a front-side surface of the wafer 16 and the wafer 16 in the carrier plate 14 is sandwichingly held by the upper plate 12 and the lower plate 13 by pressurizing the upper plate 12.
(7) Outer periphery teeth which engage with the sun gear 24 and the internal gear 25 are provided on an outer periphery part of the carrier plate 14. In addition, a shaft 20 is provided in the respective center holes in the upper plate 12 and the lower plate 13 and the carrier plate 14 revolves around the sun gear 24 while rotating as the upper plate 12 and the lower plate 13 are rotationally driven by a not illustrated power source. At this time, the wafer 16 moves as illustrated in
(8) This embodiment is improvement of such a dual-surface polishing device and a characteristic configuration thereof lies in the point that as illustrated in
(9) As illustrated in
(10) Here, as illustrated in
(11) In addition, as illustrated in
(12) Incidentally, as illustrated in
(13) In addition, the inclined surfaces of the inner-periphery-side cutoff parts X.sub.1, Y.sub.1 and the outer-periphery-side cutoff parts X.sub.2, Y.sub.2 may be configured by inclined surfaces and so forth including a curved surface as illustrated in
(14) As a method of forming the inner-periphery-side cutoff parts X.sub.1, Y.sub.1 and the outer-periphery-side cutoff parts X.sub.2, Y.sub.2 on the upper plate 12, the lower plate 13, for example, a method of grinding the respective inner periphery parts or the respective outer periphery parts of the upper plate 12, the lower plate 13 which are provided on the general polishing device by using a grinding stone and so forth is given.
(15) As described above, if the dual-surface polishing device of the present invention is used, the roll-off amount of the wafer outer periphery part can be decreased and the flatness of the outer periphery part and the whole-surface shape of the wafers can be improved. Incidentally, in the dual-surface polishing method using the above-described dual-surface polishing device of the present invention, there are no particular limitations on a specific procedure and other conditions when performing polishing other than the above-described configurations of the plates and it can be performed under well-known conditions.
EXAMPLES
(16) Next, examples of the present invention will be described in detail together with comparative examples.
Example 1
(17) Dual-surface polishing of wafers was performed by using the dual-surface polishing device 10 illustrated in
(18) Incidentally, in a test example 1, dual-surface polishing of the wafers was performed without forming the cutoff parts.
(19) Specifically, the dual-surface polishing was performed by using a polishing solution (manufactured by Nitta Haas Incorporated, the product name: nalco2350), a polishing cloth (manufactured by Nitta Haas Incorporated, the product name: suba800), a wafer (a diameter R: 300 mm, a thickness: 790 mm), a carrier (a thickness: 778 mm), under conditions of a plate rotation number: 20 to 30 rpm, a pressure-machined surface: 300 g/cm.sup.2, a target thickness: 780 mm.
(20) <Evaluation>
(21) (i) GBIR: The flatness of the wafer whole-surface after dual-surface-polishing was evaluated by measuring GBIR using a measurement device (manufactured by KLA Tencor Corporation, the type name: Wafer Sight2). As a measurement condition at that time, a measurement range was set to 296 mm with the exclusion of 2 mm of the outer periphery part of the wafer. GBIR (Global Backside Ideal Range) is a value which is used as an index which indicates the flatness of the whole-surface shape of the wafer. This GBIR is obtained by calculating a difference between a maximum thickness and a minimum thickness of the entire wafer with a back surface of the wafer in a case of supposing that the back surface of the wafer has been perfectly adhered by suction being set as a reference.
(22) (ii) ESFQRmax: The flatness of the wafer outer periphery part after dual-surface-polished was evaluated by measuring ESFQRmax using the above-described measurement device (manufactured by KLA Tencor Corporation, the type name: Wafer Sight2). ESFQRmax is the one which indicates a maximum value in the ESFQRs of all sectors (a plurality of fan-shaped regions formed on the wafer outer periphery part) and ESFQR (Edge flatness metric. Sector based, Front surface referenced, Site Front least sQuares Range) is the one that SFQR in the sector was measured. A measurement condition of ESFQRmax is that a region of the wafer outer periphery part of 30 mm except the region of the outermost periphery part of 2 mm was measured by dividing it into 72 fan-shaped sectors.
(23) TABLE-US-00001 TABLE 1 Outer- Inner- Periphery- Periphery- Wafer Side Side Evaluation Diam- Cutoff Cutoff GBIR ESFQRmax eter Part Part (Mean (Mean (R) A.sub.2 + B.sub.2 A.sub.1 + B.sub.1 Value) Value) [mm] [μm] [μm] [μm] [μm] Test Example 1 300 0 0 221 37 Test Example 2 300 10 10 158 30 Test Example 3 300 20 20 144 29 Test Example 4 300 30 30 122 23 Test Example 5 300 40 40 118 22 Test Example 6 300 50 50 111 20 Test Example 7 300 60 60 143 29 Test Example 8 300 70 70 200 35 Test Example 9 300 80 80 236 41
(24) As apparent from Table 1, in comparison with the test example 1 in which the cutoff part is not formed, in the test examples 2 to 8 in which these are formed, GBIR, ESFQRmax indicate low values and it can be seen that excellent flatness was obtained on both of the wafer outer periphery part and the whole-surface shape. On the other hand, in the test example 9 in which the cutoff amount exceeded 70 μm, it can be seen that GBIR, ESFQRmax are more worsened than those of the test example 1.
(25) In addition, it was confirmed that the effect of improving the flatness is obtained from 10 μm in cutoff amount and the flatness becomes favorable in association with an increase in cutoff amount up to 50 μm. On the other hand, when the cutoff amount exceeds 50 μm, a tendency that the flatness is slightly worsened was observed. It is thought that this is because when the cutoff amount is increased, contact between the polishing cloths stuck to the upper plate and the lower plate and the wafer becomes weak and it has led to worsening of the flatness. Judging from results of numerical values of the test examples 2 to 8, it is thought that a range up to 70 μm is favorable for obtaining the effect of improving the flatness.
Example 2
(26) Dual-surface polishing of wafers was performed by using the dual-surface polishing device 10 illustrated in
(27) TABLE-US-00002 TABLE 2 Outer- Inner- Periphery- Periphery- Evaluation Side Cutoff Side Cutoff ESFQR Part Part GBIR max Wafer C.sub.2, D.sub.2 C.sub.1, D.sub.2 (Mean (Mean Diameter Width Width Value) Value) (R) [mm] Coefficient α [mm] Coefficient A [mm] [nm] [nm] Test 300 0 0 0 0 221 37 Example 10 Test 300 0.10 30 0.10 30 180 41 Example 11 Test 300 0.15 45 0.15 45 122 26 Example 12 Test 300 0.17 51 0.17 51 111 20 Example 13 Test 300 0.20 60 0.20 60 134 22 Example 14 Test 300 0.25 75 0.25 75 143 25 Example 15 Test 300 0.30 90 0.30 90 232 29 Example 16
(28) As apparent from Table 2, it can be seen that improvement is observed in GBIR in the test examples 11 to 15 in comparison with the test example 10 in which the cutoff part is not formed. In addition, ESFQRmax indicates low values in the test examples 12 to 16. From this result, it can be said that the excellent flatness was obtained on both of the outer periphery parts and the whole-surface shapes of the wafers, in particular, in the test examples 12 to 15.
INDUSTRIAL APPLICABILITY
(29) The present invention can be utilized for dual-surface polishing of the wafers for obtaining the flatness of the wafers, for example, in a manufacturing process of semiconductor wafers which are represented by the silicon wafers.