Hybrid drive train for a hybrid-driven motor vehicle
11420513 ยท 2022-08-23
Assignee
Inventors
Cpc classification
F16H3/091
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/0069
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2003/0933
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2006/4841
PERFORMING OPERATIONS; TRANSPORTING
B60Y2300/19
PERFORMING OPERATIONS; TRANSPORTING
F16H3/089
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/36
PERFORMING OPERATIONS; TRANSPORTING
B60Y2400/79
PERFORMING OPERATIONS; TRANSPORTING
F16H2037/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/24
PERFORMING OPERATIONS; TRANSPORTING
B60Y2300/18191
PERFORMING OPERATIONS; TRANSPORTING
B60Y2400/71
PERFORMING OPERATIONS; TRANSPORTING
F16H2003/0822
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
B60K6/36
PERFORMING OPERATIONS; TRANSPORTING
B60K17/24
PERFORMING OPERATIONS; TRANSPORTING
F16H3/091
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hybrid drivetrain for a hybrid-driven vehicle, having a transmission, which can be shifted by shifting elements into different transmission steps, and which is connectable via an internal combustion engine shaft to an internal combustion engine, via an electric machine shaft to an electric machine, and via an output shaft to at least one vehicle axis. The internal combustion engine shaft and a pinion shaft, which can be connected with respect to drive to the output shaft, are connectable via spur gearwheel sets, which can be shifted by means of shifting elements and which each form wheel levels, of which at least one hybrid wheel level is additionally connectable to the electric machine shaft.
Claims
1. A hybrid drivetrain for a hybrid-driven vehicle, comprising: a transmission, which is shiftable by shifting elements into different transmission steps and which is connectable via an internal combustion engine shaft to an internal combustion engine, via an electric machine shaft to an electric machine, and via an output shaft to at least one vehicle axis, wherein the internal combustion engine shaft and a pinion shaft, which are connectable to the output shaft, are connectable via spur gearwheel sets, which is shiftable by the shifting elements and which each form wheel levels, of which at least one hybrid wheel level is additionally connectable to the electric machine shaft, and wherein at least one shifting element is arranged on the electric machine shaft, by which the hybrid wheel level is decoupled from the electric machine or coupled thereto.
2. The drivetrain as claimed in claim 1, wherein the hybrid wheel level includes an output-side gearwheel arranged on the pinion shaft, a drive-side gearwheel arranged on the internal combustion engine shaft, and an electric-machine-side gearwheel, and wherein the electric-machine-side gearwheel arranged on the electric machine shaft is rotationally mounted as a floating gearwheel on the electric machine shaft and is decoupled from the electric machine shaft or coupled thereto by the at least one shifting element.
3. The drivetrain as claimed in claim 2, wherein the transmission includes precisely two hybrid wheel levels, wherein the at least one shifting element arranged on the electric machine shaft is shiftable on both sides and is arranged in the axial direction between the floating gearwheels of the two hybrid wheel levels, wherein the at least one shifting element is decoupled in a neutral position from the two hybrid wheel levels and the at least one shifting element either couples the floating gearwheel of the first hybrid wheel level to the electric machine shaft in a first shifting position or couples the floating gearwheel of the second hybrid wheel level to the electric machine shaft in a second shifting position.
4. The drivetrain as claimed in claim 2, wherein the output-side gearwheel, which is arranged on the pinion shaft, of the at least one hybrid wheel level is a floating gearwheel, which is coupleable by a shifting element to the pinion shaft, and wherein the drive-side gearwheel, which is arranged on the internal combustion shaft, of the hybrid wheel level is a floating gearwheel, which is coupleable by a third shifting element to the internal combustion engine shaft.
5. The drivetrain as claimed in claim 4, wherein the second shifting element arranged on the pinion shaft is shiftable on both sides and is arranged in an axial direction between the output-side floating gearwheels of the two hybrid wheel levels, and wherein the shifting element couples the output-side floating gearwheel of the first hybrid wheel level to the pinion shaft in a first shifting position or couples the output-side floating gearwheel of the second hybrid wheel level to the pinion shaft in a second shifting position.
6. The drivetrain as claimed in claim 5, wherein a further wheel level is directly adjacent to the hybrid wheel level, which is free of attachments with respect to the electric machine shaft and includes an output-side floating gearwheel, which is rotationally mounted on the pinion shaft and is coupleable by a fourth shifting element to the pinion shaft, wherein the fourth shifting element arranged on the pinion shaft is shiftable on both sides and is arranged in the axial direction between the output-side floating gearwheels, which are rotationally mounted on the pinion shaft, of the hybrid wheel level and the further wheel level, and wherein the fourth shifting element is decoupled in a neutral position from the hybrid wheel level and from the further wheel level and the shifting element couples the output-side floating gearwheel of the further wheel level to the pinion shaft in a first shifting position or couples the output-side floating gearwheel of the hybrid wheel level to the pinion shaft in a second shifting position.
7. The drivetrain as claimed in claim 6, wherein the hybrid wheel level and the further wheel level are components of a partial transmission, which can be made stationary during the transmission mode, wherein, in the partial transmission, the further wheel level includes a drive-side floating gearwheel, which is rotationally mounted on the internal combustion engine shaft, and is coupleable by a fifth shifting element to the internal combustion engine shaft, and wherein the floating gearwheels, which are rotationally mounted on the internal combustion engine shaft, of the hybrid wheel level and the further wheel level are arranged rotationally-fixed on an output-side hollow shaft, which is rotationally mounted coaxially on the internal combustion engine shaft and can be coupled via the fifth shifting element to the internal combustion engine shaft.
8. The drivetrain as claimed in claim 7, wherein the two hybrid wheel levels are each a component of a first and a second partial transmission, and the fifth shifting element arranged on the internal combustion engine shaft is shiftable on both sides and is arranged in the axial direction between the drive-side hollow shafts of the two partial transmissions, and wherein the fifth shifting element is decoupled from both hollow shafts in a neutral position and the fifth shifting element either couples the drive-side hollow shaft of the first partial transmission to the internal combustion engine shaft in a first shifting position or couples the drive-side hollow shaft of the second partial transmission to the internal combustion engine shaft in a second shifting position.
9. The drivetrain as claimed in claim 7, wherein the electric machine is attached on a drive side, and for the drive-side attachment of the electric machine, the electric-machine-side gearwheel of the hybrid wheel level meshes with the drive-side floating gearwheel rotationally mounted on the internal combustion engine shaft.
10. The drivetrain as claimed in claim 6, wherein the electric machine is attached on an output side, and for the output-side attachment of the electric machine, the electric-machine-side gearwheel of the hybrid wheel level meshes with the output-side floating gearwheel rotationally mounted on the pinion shaft.
11. The drivetrain as claimed in claim 4, wherein the two hybrid wheel levels are components of a partial transmission, which can be made stationary during the transmission mode, and wherein, in the partial transmission, the drive-side floating gearwheels, which are arranged on the internal combustion engine shaft, of the two hybrid wheel levels are arranged jointly rotationally-fixed on a hollow shaft, which is rotationally mounted coaxially on the internal combustion engine shaft, and is coupleable via the third shifting element to the internal combustion engine shaft.
12. The drivetrain as claimed in claim 1, wherein the electric machine shaft is free of fixed gearwheels, which are arranged thereon in a rotationally-fixed manner, of the spur gearwheel sets forming the wheel levels.
13. The drivetrain as claimed in claim 1, wherein the pinion shaft is connected via a spur gear step to the output shaft, and wherein all wheel levels are arranged in an axial direction between the spur gear step and at least one of the electric machine and the at least one hybrid wheel level.
14. The drivetrain as claimed in claim 1, wherein the electric machine shaft is connected via a first shifting element to the first hybrid level and is connected using a second shifting element to the second hybrid level.
15. The drivetrain as claimed in claim 14, wherein the electric-machine-side gearwheel of the first hybrid wheel level is arranged on a hollow shaft coaxial to the electric machine shaft, wherein the hollow shaft is connectable via the first shifting element to the electric machine shaft, wherein the electric-machine-side gearwheel of the second hybrid level is arranged in a rotationally-fixed manner on a solid shaft guided coaxially through the hollow shaft, and wherein the solid shaft is connectable via the second shifting element.
16. The drivetrain as claimed in claim 15, wherein the first shifting element is a freewheel clutch, and the electric-machine-side gearwheel of the first hybrid wheel level is connectable via the freewheel clutch to the hollow shaft attached in a rotationally-fixed manner to the electric machine shaft, and the freewheel clutch is associated with a shifting element, and wherein the shifting element permits a torque transmission from the electric machine shaft to the hollow shaft and suppresses it in the opposite direction in a first shifting position, and permits the torque transmission in both directions in a second shifting position.
17. The drivetrain as claimed in claim 16, wherein the second shifting element is a clutch, using which the solid shaft is connectable to the electric machine shaft, and wherein an outer plate support of the clutch is fixedly attached to both the electric machine shaft and also the hollow shaft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention and its advantageous embodiments and refinements and the advantages thereof will be explained in greater detail hereafter on the basis of drawings.
(2) In the figures:
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION
(9) A manual shift transmission 1 is shown in
(10) As can furthermore be seen from
(11) The transmission structure of the hybrid transmission 1 shown in
(12) Moreover, two hybrid wheel levels E1, E2 are provided. Each hybrid wheel level E1, E2 comprises an output-side gearwheel 19, 21 arranged on the pinion shaft 17, which meshes respectively with a drive-side gearwheel 23, 25 arranged on the internal combustion engine shaft 3 and with an (electric-machine-side) floating gearwheel 27, 29 arranged coaxially to the electric machine shaft 9. The output-side gearwheels 19, 21 of the hybrid wheel levels E1, E2 are arranged in
(13) In the neutral position of the shifting element SE-A shown in
(14) In contrast thereto, in
(15) In
(16) In the first partial transmission T1, the wheel level V4 comprises an output-side floating gearwheel 33 rotationally mounted on the pinion shift 17. The output-side floating gearwheel 33 of the wheel level V4 and the output-side floating gearwheel 19 of the first hybrid wheel level E1 can be alternately coupled to the pinion shaft 17 via a shifting element SE-D, which is arranged therebetween and can be shifted on both sides. Both the first hybrid wheel level E1 and also the wheel level V4 comprise drive-side floating gearwheels 23, 25, which are rotationally mounted on the internal combustion engine shaft 3 and which are jointly arranged rotationally-fixed on a drive-side first hollow shaft 37. This shaft is coaxially rotationally mounted on the internal combustion engine shaft 3 and can be coupled via a shifting element SE-F to the internal combustion engine shaft 3.
(17) The second partial transmission T2 is constructed structurally equivalent to the first partial transmission T1. In the second partial transmission T2, the wheel level V3 comprises an output-side floating gearwheel 39 rotationally mounted on the pinion shaft 17. The output-side floating gearwheel 39 of the wheel level V3 and the output-side floating gearwheel 21 of the second hybrid wheel level E2 can be alternately coupled to the pinion shaft 17 via a shifting element SE-E, which is arranged therebetween and can be shifted on both sides. Both the second hybrid wheel level E2 and also the wheel level V3 comprise drive-side floating gearwheels 25, 41, which are rotationally mounted on the internal combustion engine shaft 3 and which are arranged jointly rotationally-fixed on a drive-side second hollow shaft 43, which is rotationally mounted coaxially on the internal combustion engine shaft 3 and can be coupled via the shifting element SE-F to the internal combustion engine shaft 3. The shifting element SE-F, which is shared by the two hollow shafts 37, 43, can be shifted on both sides and is arranged between the two drive-side hollow shafts 37, 43.
(18) As can furthermore be seen from
(19) The transmission shown in
(20) In the direct gears VM1 and VM2, the shifting element SE-H is shifted to the left or right, respectively, while the two partial transmissions T1, T2 are stationary.
(21) In the direct gear VM3, SE-F is shifted to the right and SE-D is shifted to the left. I.e., the partial transmission T1 is activated and the partial transmission T2 is deactivated. This also applies to the direct gear VM4, in which SE-F is shifted to the right and SE-D is also shifted to the right.
(22) In the following direct gears VM5 and VM6, the partial transmission T2 is activated and the partial transmission T1 is deactivated. In the direct gear VM5, SE-F is shifted to the left and SE-E is shifted to the right. In the direct gear VM6, SE-F is shifted to the left and SE-E is shifted to the right.
(23) Of the following four internal-combustion-engine torsion gears VM7 to VM10, in the gear VM7, the shifting element SE-F is shifted to the right, the clutches K1 and K2 are actuated, and the shifting element SE-E is shifted to the left. In the torsion gear VM8, SE-F is shifted to the right, the two clutches K1, K2 are actuated, and SE-E is shifted to the right. In the torsion gear VM9, SE-F is shifted to the left, the two clutches K1, K2 are actuated, and SE-D is shifted to the left. In the torsion gear VM10, SE-F is shifted to the left, the two clutches K1, K2 are actuated, and SE-D is shifted to the right.
(24) In the solely electromotive mode of the transmission 1 shown in
(25) Thus, in the direct gear EM1, the clutch K1 is actuated and the shifting element SE-D is shifted to the left. In the direct gear EM2, the clutch K2 is actuated and the shifting element SE-E is shifted to the left. In the electromotive torsion gear EM3, the clutch K1 is actuated and SE-D is shifted to the right. In the torsion gear EM4, the clutch K1 is actuated and SE-F is shifted to the right and SE-H is shifted to the left. In the torsion gear E5, the clutch K1 is actuated, SE-F is shifted to the right, and SE-H is shifted to the right. In the torsion gear EM6, the clutch K2 is actuated and SE-E is shifted to the right. In the torsion gear EM7, the second clutch K2 is actuated, SE-F is shifted to the left, and SE-H is shifted to the left. In the torsion gear EM8, the clutch K2 is actuated, SE-F is shifted to the left and SE-H is shifted to the right.
(26) From the above internal-combustion-engine gears VM1 to VM10 and the electromotive gears EM1 to EM8, up to 28 hybrid gears can be implemented in combination, in which electromotive and internal-combustion-engine gears are shifted in combination.
(27) Special driving operating modes are highlighted hereafter, which are implementable by means of the transmission shown in
(28) Thus, stationary charging of the electric machine 11 is enabled using the transmission structure shown in
(29) Furthermore, in
(30) The above state of affairs is explained hereafter on the basis of a shifting procedure free of an interruption of traction force between the third and fourth internal-combustion-engine gears, in which the electromotive second gear EM2 acts as a support gear: Thus, in the transmission 1 of
(31) The shifting procedure into the target gear VM4 is continued by shifting the shifting element SE-D to the right from its neutral position. A load path is thus prepared from the internal combustion engine 7 via the shifting element SE-F, the wheel level V4, the shifting element SE-D, and the pinion shaft 17 up to the output-side spur gear drive St. At the end of the shifting procedure, the separating clutch 4 is closed again, i.e., the internal combustion engine 7 switches on, and the electric machine 11 is shut down again, so that the target gear VM4 is shifted and once again a load transmission takes place from the internal combustion engine 7 to the output side.
(32) Therefore, any shift can be supported by means of an electromotive support gear in the transmission 1 of
(33) Moreover, an electromotive start from a vehicle standstill or a boost mode, in which multiple electromotive gears are available for boosting for individual internal-combustion-engine gears, is enabled by means of the transmission 1 shown in
(34) Modifications of the transmission 1 shown in
(35) Thus, in
(36) In
(37) An electromotive reverse gear is provided in