STACKABLE BLOCK

Abstract

A stackable block, comprising: a wall having an inner surface and an outer surface, the wall comprising a strip of material having a first end and a second end with a plurality of transverse fold lines spaced there between, the wall configured to define a structure having an upper perimeter and a lower perimeter, wherein the structure is formed by the strip being folded about the transverse fold lines and the first and second ends being connected together, and wherein at least a portion of the inner surface is vertically offset from the outer surface such that the upper and lower perimeter have stepped configurations.

Claims

1-23. (canceled)

24. A stackable block, comprising: a wall having an inner surface and an outer surface, the wall comprising a strip of material having a first end and a second end with a plurality of transverse fold lines spaced there between, the first and second ends being configured to be connected together, wherein the wall is configured to define a structure having an upper perimeter and a lower perimeter, the structure being formed by the strip being folded about the transverse fold lines, and wherein at least a portion of the inner surface of the wall is vertically offset from the outer surface of the wall such that at least part of at least one of the upper perimeter and the lower perimeter has a stepped configuration.

25. The stackable block of claim 24, wherein the upper and lower perimeter have complementary profiles such that two or more such blocks may be securely stacked.

26. The stackable block of claim 24, wherein at least one of the upper perimeter and the lower perimeter has a stepped configuration around its entire length.

27. The stackable block of claim 24, wherein either: the vertically offset portion of the inner surface of the wall extends above the outer surface of the wall; or the vertically offset portion of the inner surface of the wall extends below the outer surface of the wall.

28. The stackable block of claim 24, wherein the upper perimeter comprises a plurality of slots arranged to receive the lowermost step of the lower perimeter.

29. The stackable block of claim 28, wherein the plurality of slots are disposed in the uppermost step of the upper perimeter of the wall, preferably wherein each slot of the plurality of slots has a depth equivalent to the extent of the vertical offset of the inner and outer wall of the lower perimeter, more preferably wherein either: each slot of the plurality of slots has a width that is substantially equal to the thickness of the lowermost step of the lower perimeter, so that the lowermost step of the lower perimeter of a second such block may be securely received within one or more slots of the block; or each slot of the plurality of slots has a width that is substantially equal to twice the thickness of the lowermost step of the lower perimeter, so that the lowermost step of the lower perimeter of a second such block and the lower step of the lower perimeter of a third such block may be securely received together within one or more slots of the block.

30. The stackable block of claim 28, wherein the plurality of slots are regularly spaced along the uppermost step of the upper perimeter of the wall, preferably wherein each slot of the plurality of slots has a corresponding slot that is disposed on the opposing wall of the structure.

31. The stackable block of claim 28, wherein either: each slot of the plurality of slots is perpendicularly arranged with respect to the length of the upper perimeter; or one or more slots of the plurality of slots is obliquely arranged with respect to the length of the upper perimeter, thereby allowing two or more such blocks to be stacked together in an angled arrangement by receiving the lowermost step of the lower perimeter of a second such block within one or more slots in the uppermost step of the upper perimeter of the block.

32. The stackable block of claim 24, wherein the wall consists of said strip of material.

33. The stackable block of claim 24, wherein the strip is substantially planar in unfolded form; and/or wherein the stepped configuration is provided by the strip being folded in a concertina arrangement in a longitudinal direction between the first and second end.

34. The stackable block of claim 24, wherein material is removed from the strip to form a plurality of angled cut-outs each having a central vertical axis coinciding with one of the plurality of transverse fold lines, wherein each angled cut-out forms two angled surfaces in the wall, such that the two angled surfaces of each angled cut-out are brought into contact when the strip is folded about each respective fold line.

35. The stackable block of claim 34, further comprising a plurality of angled projections disposed on the inner surface of the strip adjacent each of the plurality of angled surfaces, wherein the angled projections extend the angled surfaces beyond the inner surface of the strip, such that when the strip is folded about each fold line the area of contact between angled surfaces is increased so as to provide additional structural support to the block, preferably wherein at least one of the plurality of angled projections has a vertical hole extending through the at least one angled projection, more preferably wherein, in use, two or more such stacked blocks may be joined by inserting a connecting rod through their respective holes.

36. The stackable block of claim 24, further comprising at least one reinforcing element disposed in the wall to increase the rigidity of the block.

37. A kit of parts, comprising two or more strips of material configured to be folded and connected together to form the wall of a stackable block according to claim 24.

38. The kit of parts of claim 37, wherein the inner and outer surfaces of each strip are substantially planar when the strip is unfolded.

Description

[0048] Some exemplary embodiments of the invention will now be described, by way of example, with reference to the drawings, in which:

[0049] FIG. 1A is a perspective view of a stackable block according to the invention.

[0050] FIG. 1B is a side-view of the stackable block depicted in FIG. 1A. FIG. 1C is an alternative perspective view of the stackable block depicted in FIG. 1A.

[0051] FIG. 2A is a perspective view of a stacked arrangement of stackable blocks comprising a plurality of slots according to the invention.

[0052] FIG. 2B is a side-view of the stacked arrangement depicted in FIG. 2A.

[0053] FIG. 3A is a perspective view of a stackable block comprising a plurality of obliquely arranged slots according to the invention.

[0054] FIG. 3B is a magnified view of the slots depicted in FIG. 3A.

[0055] FIG. 3C is a perspective view of a stacked arrangement of the stackable blocks depicted in FIG. 2A.

[0056] FIG. 4A is a perspective view of a strip that can be folded to form a stackable block according to the invention.

[0057] FIG. 4B is a top-view of the strip depicted in FIG. 4A.

[0058] FIG. 4C is an alternative perspective view of the strip depicted in FIG. 4A.

[0059] FIG. 4D is an end-view of the strip depicted in FIG. 4A.

[0060] FIG. 5A is a top view of a strip comprising angled projections according to the invention.

[0061] FIG. 5B is a perspective view of the strip comprising angled projections depicted in FIG. 5A.

[0062] FIG. 5C is a perspective view of the strip comprising angled projections depicted in FIG. 5A illustrating a partially constructed block.

[0063] FIG. 6 is a perspective view of a stacked arrangement of stackable blocks comprising vertical holes connected by connecting rods according to the invention.

[0064] FIGS. 7A and 7B show perspective views of a deconstructed lid, base, and strip according to the invention.

[0065] FIG. 7C is an alternative perspective view of the lid, base, and strip depicted in FIG. 7A in a partially constructed form.

[0066] FIG. 8A is a perspective view of a stackable block according to the invention.

[0067] FIG. 8B is a perspective view of a stacked arrangement of the stackable block depicted in FIG. 8A.

[0068] FIG. 9A is a perspective view of a deconstructed form of the strip depicted in FIG. 4A according to the invention.

[0069] FIG. 9B is a schematic sequence illustrating the deconstructed form of the strip depicted in FIG. 9A being folded in a concertina arrangement to form the strip.

[0070] FIGS. 10A-10C show an alternative configuration of a stackable block.

[0071] FIGS. 11A-11C show an alternative interlocking arrangement for the stackable block of FIGS. 10A-10C.

[0072] FIG. 12 shows an alternative arrangement for providing the vertically offset portions.

[0073] FIGS. 1A to 1C illustrate an example of a stackable block 2 according to the invention. The stackable block 2 is configured as a cuboid having an open top and bottom, i.e. it forms a rectangular perimeter wall defining a hollow interior. The stackable block 2 comprises an outer wall 8 and inner wall 10 that are vertically offset from one another. As such, the upper perimeter 4 of the stackable block 2 comprises an inner portion 4a and an outer portion 4b, wherein the inner portion 4a extends beyond the outer portion 4b. Correspondingly, the lower perimeter 6 comprises an inner portion 6a and an outer portion 6b, wherein the outer portion 6b extends beyond an inner portion 6a.

[0074] A series of slots 12 are disposed along the upper edge of the inner wall 10 of the stackable block 2 and arranged such that each slot 12 extends from the uppermost edge of the inner surface 4a down to the uppermost edge of the outer surface 4b of the upper perimeter 4. The slots 12 are regularly spaced along the length of each side of the stackable block 2. Each slot 12 has a corresponding slot 12 disposed along the upper edge of the inner wall 10 on the opposing side of the stackable block 2. As such, the slots 12 may be arranged in pairs on opposing sides of the block 2. The upper perimeter 4 of the block 2 may therefore be described as “castellated”.

[0075] In an alternative arrangement, the outer wall 8 may extend above the inner wall 10, and the series of slots 12 may be disposed in the outer surface 4b of the upper perimeter 4.

[0076] FIGS. 2A and 2B illustrate a plurality of blocks 24, similar to the block 2 described above in relation to FIG. 1 (but comprising additional slots 30), in a stacked arrangement 22. The upper perimeter 26 of the block 24 comprises a series of regularly spaced slots 30 that extend from the edge of the inner surface 26a of the upper perimeter 26 down to the edge of its outer surface 26b. In other words, the slots 30 have a height equal to the vertical offset of the edge of the inner surface 28a from the edge of the outer surface 28b of the lower perimeter 28. This results in the stacked arrangement 22 wherein the offset portion of the outer surface 28a of the lower perimeter 28 of a first block 24 is received within an opposed pair of slots 30 of a second such block 24 positioned below it, such that it lies flush along the edge of the outer surface 26b of the upper perimeter 26 of the second block 24. In addition, the inner surface 28a of the lower perimeter 28 of the first stackable block 24 rests on the inner surface 26a of the upper perimeter 26 of the second block 24. As a result, the weight of the first block 24 is well distributed across the upper perimeter 26 of the second block 24.

[0077] In this embodiment, each slot 30 is perpendicularly arranged with respect to the length of the upper perimeter 26 and has a width that is equal to twice the thickness of outer surface 28b of the lower perimeter 28. Therefore, the outer surface 28a of the lower perimeter 28 of two stackable blocks 24 may be positioned together within a single slot 30. This allows for a stacked arrangement 22 to be created comprising a continuous wall of stackable blocks 24 with no gaps between adjacent blocks. In other words, the outer walls of the blocks may be in parallel along the arrangement 22. In addition, the precise fit of the two stackable blocks 24 within each slot 30 prevents the undesirable movement of blocks and results in a stable stacked arrangement 22.

[0078] It will be appreciated by the skilled person that the slots 30 may be regularly and/or irregularly spaced along the length of the upper perimeter 26 of the stackable block 24.

[0079] In an alternative embodiment, a plurality of blocks 24 may be stacked together in different orientations relative to one another. For example, a first block 24 may be rotated 90 degrees with respect to a second underlying block 24, and received within the slots 30 of the second block 24.

[0080] FIG. 3A shows a stackable block 32 comprising obliquely angled slots 38, 40, 42, 44, 46, 50, and 52 provided in the inner surface 34a of the upper perimeter 34 of the wall of the block 32. As can be seen in FIG. 3B, the slots extend down to the edge of the outer surface 34b of the upper perimeter 34, and have a width substantially equal to the thickness of the outer surface of the lower perimeter of a further block 14. These dimensions allows two such stackable blocks 14 to be positioned within the slots 38, 40, 42, 52 and 44, 46, 48, 50 respectively to form the stacked arrangement 54 illustrated in FIG. 3C.

[0081] In the exemplary embodiment shown in FIGS. 3A and 3B, slot 46 lies at an angle of 10 degrees across the wall, and corresponding slot 50 on the opposing wall is identically orientated. Slot 44 is arranged to lie at a right angle to slot 46, and slot 48 is angled such that it is line with slot 46. This arrangement allows the block 14 to be stacked on top of block 32 by being received within the slots 44, 46, 48, and 50, such that the block 14 is angled at 10 degrees with respect to the block 32. Slots 38, 40, 42 and 52 mirror the orientation of slots 44, 46, 48, and 50 on the other half of block 32. This allows a further block 14 to be stacked on top of block 32 by being received within slots 38, 40, 42 and 52, such that the block 14 is angled at 10 degrees with respect to block 32 and forms an angle of 20 degrees with the other block 14, as illustrated in FIG. 3C.

[0082] It will be readily appreciated by a person skilled in the art that slots 38, 40, 42, 44, 46, 50, and 52 are not limited to the above specified angles, but may be arranged in other any orientation. For example, slots 44 and 50 may be angled at 25 degrees to the length of the wall of the stackable block 32 (with the angles of slots 38, 40, 42, 46, and 52 accordingly adjusted), such that two blocks 14 may be received within the slots to form a stacked arrangement wherein the blocks 14 are angled at 25 degrees with respect to block 32, but angled at 50 degrees with respect to each other.

[0083] Of course, a stackable block may have a combination of regular and angled slots along its perimeter to allow for greater flexibility of use.

[0084] It will also be understood by the skilled person that the upper blocks 14 in the stacked arrangement 54 may be replaced with similar blocks having slots. In this way, larger and more complex stacked arrangements may be constructed, with a range of angled relationships between each block. For example, structures which appear curvilinear on a large scale may be constructed.

[0085] FIGS. 4A to 4D illustrate a strip 56 that can be folded to form a stackable block according to the invention. The strip 56 comprises a first side 68 and a second side 70, an upper surface 58 having a first surface 58a that extends beyond a second surface 58b, and a lower surface 60 having a first surface 60a and a second surface 60b, wherein the second surface 60b extends beyond the first surface 60a. Slots 62 are disposed in the edge of the first surface 58a of the upper surface 58, and extend down to the edge of the second surface 58b. Transverse fold lines 65 are positioned along the length of the strip 56. Triangular prism sections of material have been removed from the surface of the second side 70 along the length of the strip 56 to form a plurality of angled cut-outs 60, each having a central vertical axis coincident with each fold line 65, and each forming two angled surfaces 67.

[0086] A fastening mechanism 64 is disposed at a first end 55 of the strip 56, such that the strip 56 may be folded about each fold line 65 and connected at the first end 55 and second end 57 by fastening mechanism 64 to form a stackable block having a closed wall structure. The fastening mechanism 64 may comprise a clasp, latch, clamp, tie, screw, hook, peg, magnet or any other type of fastener that may be used to fix the first end 55 and second end 57 of the strip 56 together.

[0087] The strip 56 may be folded about each of the transverse fold lines 65, thereby bringing the two angled surfaces 67 of each angled cut-out 66 into contact. The impingement of each pair of angled surfaces 67 prevents over-folding of the strip 56, and acts to constrain the shape of the resulting block. In this case, strip 56 has four 90 degree angled cut-outs 66, such that folding about each fold line 65 forms a stackable block having a rectangular perimeter wall. In an alternative example, the strip 56 may have three 120 degree angled cut-outs 66, such that folding about each fold line 65 forms a block having a triangular perimeter wall. In an alternative example, the strip 56 may have six 60 degree angled cut-outs 66, such that folding about each fold line 65 forms a block having a hexagonal perimeter wall. The skilled person will appreciate that the number of angled cut-outs 66, the side of the strip 56 that they are positioned on, and their angular relationships may be varied depending on the desired shape of the block. Moreover, two or more strips 56, having the same or different configurations of angled cut-outs 66, may be folded and connected together to form a compound shape.

[0088] FIG. 5A shows a side-view of a strip 74 that further comprises angled projections 78 located either side of each angled cut-out 76. Each angled projection 78 comprises a triangular prism of material containing a channel 80 extending perpendicular to the length of the strip 74. The angled projections 78 act to extend the angled surfaces 77 of each angled cut-out 76 further beyond the thickness of the strip 74. This increases the surface area of contact between angled surfaces 77 when the strip 76 is folded about each fold line 75, thereby resulting in a more robust block. If desired, the angle projection 78 may have a thickness that completely fills the hollow space within the block 32 to make a solid block 32 once formed. Moreover, each angled projection 78 increases the surface area of the second surface 84a of the upper surface 84 of the strip. Thus, as illustrated in FIGS. 5B and 5C, when the strip 76 is folded about each fold line 75 and connected using fastening mechanism 82 to form a block, the area of contact between stacked blocks is increased, leading to a stacked arrangement with an improved distribution of weight and improved structural stability.

[0089] In alternative examples, the angled projections 78 may comprise different shaped sections of material other than a triangular prism. In one example, the angled projections may comprise cuboidal sections of materials.

[0090] The channels 80 allow two or more stackable blocks to be connected using a connecting rod inserted through the channels 80 in adjacent blocks. This reduces the likelihood of stacked blocks coming apart from one another and provides a more stable stacked arrangement.

[0091] In alternative embodiments, the channels 80 may be positioned elsewhere in the strip 74, or they may be absent entirely. In one example, each angled projection 78 may comprise a semi-circular channel extending adjacent to the angled surface 77. Hence, when the strip 74 is folded about each fold line 75, two semi-circular channels will come together to form a single circular channel extending vertically through the strip 74.

[0092] FIG. 6 shows a perspective view of three stackable blocks 88 comprising slots 92 in an embodiment of the invention. The blocks 88 are stacked via the slots 92 and coupled together using connecting rods 94 that extend through vertical channels 90 within the blocks 88.

[0093] FIGS. 7A and 7B show perspective views of a deconstructed lid 96, base 98, and strip 100 in an embodiment of the invention. The strip 100 comprises an upper surface 102 with a first surface 102a that is vertically above a second surface 102b. The strip 100 also comprises a base slot 104 that extends along the length of the strip and is substantially the same thickness as the thickness of the base 98.

[0094] Hence, as illustrated in FIG. 7C, the base 98 may be positioned within the base slot 104 and the strip 100 folded about each fold line 106 to form stackable block 108. The lid 96 may then be positioned on top of the block 108, such that the outer perimeter aligns with the first surface 102a of the upper surface 102 of the strip 100.

[0095] In another embodiment, the invention may provide stackable blocks that are configured simply to be stacked one directly atop another. FIG. 8A is a perspective view of a stackable block 14 in such an embodiment of the invention. The stackable block 14 comprises a wall having an upper perimeter 16 with an inner surface 16a that is vertically above the outer surface 16b. The stackable block also comprises a lower perimeter 18 have an inner surface 18a (not pictured) that is vertically above an outer surface 18b (not pictured). Hence, as illustrated in FIG. 8B, a number of stackable blocks 14 may be vertically aligned such that the inner surface 16a of the upper perimeter 16 of a first stackable block 14 contacts the inner surface 18a of the lower perimeter 18 of a second stackable block 14, and the outer surface 16b of the upper perimeter 16 of the first stackable block 14 contacts the outer surface 18b of the lower perimeter 18 of the second stackable block 14.

[0096] As such, a stacked arrangement 20 is formed with restricted movement between stackable blocks 14 due to the constraint imposed by the complimentary stepped configurations of the upper perimeter 16 and lower perimeter 18. In one example, the dimensions of the stepped configurations of the upper perimeter 16 and lower perimeter 18 may be precisely controlled to form an interference fit between two stacked blocks 14, thus enhancing the coupling of blocks 14 and improving the overall structural stability of the stacked arrangement 20. The skilled person will appreciate that the dimensions of blocks in the other described embodiments may also be configured to form an interference fit between connected blocks.

[0097] FIG. 9A illustrates the strip 56 of FIG. 5A in a deconstructed form. The deconstructed strip 56 may be folded in a concertina arrangement about two longitudinal fold lines, as illustrated in the schematic folding sequence of steps (1)-(3) shown in FIG. 9B, to form the strip 56 with an upper surface 58 and lower surface 60 arranged to define a stepped configuration.

[0098] FIGS. 10A-10C show an alternative configuration of vertically offset portions on the inner and outer surfaces 126, 128 on a stackable block 124. Here, the stepped configuration around the (or each of) the upper perimeter 132 and/or lower perimeter 134 may be provided by a portion of the inner surface 126 being vertically offset from the outer surface 128 and a portion of the outer surface 128 being vertically offset from the inner portion 126. Opposing slots 130 may be provided on the upper perimeter 132 and/or lower perimeter 134 of the block 124 at the locations where the vertically offset portion(s) on the upper perimeter 132 and/or lower perimeter 134 change from being on the inner surface 126 to the outer surface 128, for example at a mid-point along the length of the side of the block 124, as shown in the plan view of a block in FIG. 10A and “Detail A” of FIG. 10B.

[0099] This alternative configuration may allow an additional interlock to take effect to secure together adjacent first and second ends of respective stackable blocks 124A, 124B, by placement of a third block 124C on top of them such that it bridges across the adjacent first and second ends of the two adjacent blocks 124A, 124B, as illustrated in FIGS. 10B and 10C.

[0100] FIGS. 11A-11C show a modification of the configuration of the stackable block 124, of the embodiment shown in FIG. 1C, in which the vertically offset portion along the inner surface 126 of the upper perimeter 132 and/or lower perimeter 134 of the stackable block 124 is provided with an aperture 136 for receiving an inward projection 138 provided on the outer surface 128 of the vertically offset portion along the upper perimeter 132 and/or lower perimeter 134 of a corresponding stackable block 124. Vertical interlocking projections 140, 142 may also be provided on corresponding inner surfaces 126 and outer surfaces 126 of the block 124, to be received by corresponding receptacles 144, 146 so as to interlock. The aperture 136 and corresponding projection 138 can be seen in more detail in the enlarged views A-C of FIG. 11. This interlocking arrangement can provide a more robust construction/assembly of blocks 124.

[0101] FIG. 12 shows a stackable block 224 in which the at least a portion of the inner surface 226 that is vertically offset from the outer surface to provide a stepped configuration with slots 230 is provided by attachable components 232, 234, for example a sticker, that are respectively attached to the upper perimeter 236 and lower perimeter 234 of the block 224. Additionally, or alternatively, lines of glue (or other similar adhesive material) may be built up layer by layer to a desired height on the upper and/or lower perimeter 236, 238 of block 224. Such a stepped configuration might be used for commercial displays or storage stacking (e.g. perfume boxes), whereby the stepped configuration may be added on the upper and lower surface of the block 224 (e.g. in the form of a box). This would allow a number of such boxes to be stacked together neatly (in any shape) to create a display, which could advantageously remove the need for shelf space.

[0102] As will be recognised by a skilled person, numerous advantages over the prior art are provided by the various inventive concepts disclosed herein.

[0103] Furthermore, it will be understood by the skilled person that any feature described in relation to a particular aspect herein may also be applied to another aspect described herein, in any appropriate combination. It will also be appreciated that particular combinations of the various features described and defined in any aspects described herein can be implemented and/or supplied and/or used independently.

[0104] In addition, any apparatus feature described herein may be provided as a method feature, and vice versa. Furthermore, as used herein, means plus function features may be expressed alternatively in terms of their corresponding structure. Moreover, it will be understood that the present invention is described herein purely by way of example, and modifications of detail can be made within the scope of the invention.