ABSORBENT ARTICLE WITH BACKSHEET ARRANGEMENT
20220280352 · 2022-09-08
Assignee
Inventors
- Verica TERENTIC (Göteborg, SE)
- Rikard Vilhelm MEYER NORÉN (Göteborg, SE)
- Mikael ANDERSSON (Göteborg, SE)
- Fred FREDERIX (Heijen, NL)
Cpc classification
A61F13/49014
HUMAN NECESSITIES
International classification
Abstract
An absorbent article having first and second waist edges and first and second side edges, the absorbent article including a topsheet, a backsheet arrangement, an absorbent member being disposed between the topsheet and the backsheet arrangement, a first side flap extending from the first side edge of the absorbent article and a second side flap extending from the second side edge of the absorbent article the first and second side flaps being attachment flaps, and first and second leg elastic members extending along first and second side edges of the backsheet arrangement.
Claims
1. An absorbent article having first and second waist edges and first and second side edges, the front and rear waist edges of the absorbent article extending in a lateral direction of the absorbent article and the side edges extending in a longitudinal direction of the absorbent article, the absorbent article comprising: a topsheet, a backsheet arrangement, an absorbent member being disposed between the topsheet and the backsheet arrangement, a first side flap extending from the first side edge in the lateral direction of the absorbent article and a second side flap extending from the second side edge in the lateral direction of the absorbent article, the first and second side flaps being attachment flaps, and first and second leg elastic members extending in the longitudinal direction of the absorbent article along first and second side edges of the backsheet arrangement, wherein the first and second side flaps each has an inner end portion which is secured between the topsheet and the backsheet arrangement within first and second flap anchoring areas being arranged at the first waist edge, each flap anchoring area having a lateral extension in the lateral direction of the absorbent article between an inner edge and an outer edge of the flap anchoring area and having a longitudinal extension in the longitudinal direction of the absorbent article between a waist edge of the side flap and a corresponding leg edge of the side flap, wherein the backsheet arrangement comprises first and second leg elastic anchoring portions extending along the side edges of the absorbent article, the first and second leg elastic anchoring portions comprising two layers of backsheet material, the first and second leg elastic members being arranged between the two layers of backsheet material, each leg elastic anchoring portion being fully or partly arranged laterally outward of the inner edge of the corresponding flap anchoring area, the first and second leg elastic members terminating at a distance from the first waist edge, whereby first leg elastic free portions are arranged at the first waist edge.
2. The absorbent article according to claim 1, wherein the first and second leg elastic members are attached in the first and second leg elastic anchoring portions in a tensioned state.
3. The absorbent article according to claim 2, wherein the first leg elastic free portions are formed by the first and second leg elastic members being retracted from the first waist edge.
4. The absorbent article according to claim 1, wherein the two layers of backsheet material forming the leg elastic anchoring portions are attached to each other with a first bonding pattern within the leg elastic anchoring portions and with a second bonding pattern within the leg elastic free portions, the first bonding pattern being an elastic anchoring pattern and the second bonding pattern being an elastic release pattern.
5. The absorbent article according to claim 1, wherein the first and second leg elastic members overlap with the first and second flap anchoring areas within 0% to 20% of the length of the first and second flap anchoring areas.
6. The absorbent article according to claim 1, wherein the first and second leg elastic members include multiple elastic strings.
7. The absorbent article according to claim 1, wherein the topsheet overlaps with the leg elastic anchoring portions.
8. The absorbent article according to claim 1, wherein the two layers of backsheet material forming the leg elastic anchoring portions are attached to each other by means of adhesive.
9. The absorbent article according to claim 1, wherein the two layers of backsheet material forming the leg elastic anchoring portions are attached to each other by means of ultrasonic welding.
10. The absorbent article according to claim 1, wherein the backsheet arrangement comprises an inner layer and an outer layer.
11. The absorbent article according to claim 1, wherein the leg elastic anchoring portions are formed by folded-in edge portions of the backsheet arrangement.
12. The absorbent article according to claim 1, wherein the leg elastic anchoring portions are formed by laminating a first sheet of backsheet material with a second sheet of backsheet material or by laminating a first sheet of backsheet material with first and second strips of backsheet material.
13. The absorbent article according to claim 1, wherein the backsheet arrangement comprises a laminate of a polymeric film and a fibrous nonwoven sheet.
14. The absorbent article according to claim 13, wherein the nonwoven sheet has a width in the lateral direction of the absorbent article which is greater than a width of the polymeric film in the lateral direction of the absorbent article.
15. (canceled)
16. The absorbent article according to claim 1, wherein a third side flap extends from the first side edge of the absorbent article in the lateral direction of the absorbent article and a fourth side flap extends from the second side edge of the absorbent article in the lateral direction of the article, the third and fourth side flaps being arranged at the second waist edge.
17. The absorbent article according to claim 16, wherein the third and fourth side flaps each has an inner end portion which is firmly attached between the topsheet and the backsheet arrangement within third and fourth flap anchoring areas, each flap anchoring area having a lateral extension in the lateral direction of the absorbent article between an inner edge and an outer edge of the flap anchoring area and having a longitudinal extension in the longitudinal direction of the absorbent article between the a waist edge of the side flap and a corresponding leg edge of the side flap.
18. The absorbent article according to claim 17, wherein the leg elastic anchoring portions are fully or partly arranged laterally outward of the corresponding inner edges of the third and fourth flap anchoring areas.
19. The absorbent article according to claim 16, wherein the first and second leg elastic members terminate at a distance from the second waist edge, whereby second leg elastic free portions are arranged at the second waist edge.
20. The absorbent article according to claim 19, wherein the second leg elastic free portions are formed by the first and second leg elastic members being retracted from the second waist edge.
21-23. (canceled)
24. The absorbent article according to claim 1, wherein a fastener is arranged on least one of the side flaps.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0048] The absorbent articles as disclosed herein will be further explained hereinafter with reference to the appended drawings wherein:
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
DETAILED DESCRIPTION
[0055] Different aspects of the present disclosure will be described more fully hereinafter with reference to the enclosed drawings. The embodiments disclosed herein can, however, be realized in many different forms and should not be construed as being limited to the aspects set forth herein.
[0056] It is to be understood that the drawings are schematic and that individual components, such as layers of material are not necessarily drawn to scale.
[0057] With initial reference to
[0058] The absorbent article 1 has a first waist edge 2 and a second waist edge 4 and first and second side edges 6, 8. The first waist edge 2 of the absorbent article 1 which is shown in
[0059] The absorbent article 1 which is shown in
[0060] A first side flap 12 is arranged extending from the first side edge 6 in the lateral direction T of the absorbent article 1 and a second side flap 13 extends from the second side edge 8 in the lateral direction of the absorbent article. The first and second side flaps 12, 13 are attachment flaps and are provided with fasteners 14, 15 for securing the absorbent article 1 in a pant-like configuration as shown in
[0061] First and second leg elastic members 18, 19 extend in the longitudinal direction L of the absorbent article along first and second side edges 20, 21 of the backsheet arrangement 10. In the absorbent article 1 which is shown in
[0062] The first and second side flaps 12, 13 each has an inner end portion 12′, 13′ which is secured between the topsheet 9 and the backsheet arrangement 10 within first and second flap anchoring areas 22, 23. The first and second flap anchoring areas 22, 23 are arranged at the first waist edge 2. Each flap anchoring area 22, 23 has a lateral extension in the lateral direction T of the absorbent article 1 between an inner edge 25 and an outer edge 26 of the flap anchoring area 22, 23 and has a longitudinal extension in the longitudinal direction L of the absorbent article 1 between a waist edge 27 of the side flap 12, 13 and a corresponding leg edge 28 of the side flap 12, 13. In the absorbent article 1 which is shown in
[0063] The backsheet arrangement 10 comprises first and second leg elastic anchoring portions 30, 31 extending along the side edges 6, 8 of the absorbent article. The first and second leg elastic anchoring portions 30, 31 each comprise two layers of backsheet material 32, 33, the first and second leg elastic members 18, 19 being arranged between the two layers of backsheet material 32, 33. In
[0064] The first and second leg elastic members 18, 19 are attached in the first and second leg elastic anchoring portions 30, 31 in a tensioned state. During production of the absorbent article 1, the leg elastic members 18, 19 have been bonded to the backsheet arrangement 10 such that they stay bonded within the leg elastic anchoring portions 30, 31 also after severing of the leg elastic members 18, 19. The portions of the leg elastic members 18, 19 which during production extend outside the leg elastic anchoring portions 30, 31 remain non-bonded or only weakly bonded during production and will snap-back from the first waist edge 2 when the absorbent article 1 is finally severed from a production web. Accordingly, the first leg elastic free portions 35, 36 are formed by means of snap-back channels which are formed at the waist edges 2, 4 of the absorbent article 1.
[0065] After retraction, the first and second leg elastic members 18, 19 have a length in the longitudinal direction L of the absorbent article 1 which is less than a total length of the absorbent article 1.
[0066] As disclosed herein, the leg elastic members 18, 19 are shielded in the leg elastic anchoring portions 30, 31 of the backsheet arrangement and are not in direct contact with the topsheet 9. Hence, the leg elastic members 18, 19 are not directly bonded to the topsheet 9. Attachment of the leg elastic members 18, 19 is made in a different plane from the attachment plane between the topsheet 9 and the backsheet arrangement 10 and does not interfere with the attachment of the side flaps 12, 13 as the bond-free or substantially bond-free snap-back channels provided in the elastic free areas are arranged in a different plane from the plane of the first and second flap anchoring areas 22, 23. In an absorbent article as disclosed herein, the need for snap-back channels between the topsheet and the backsheet has been completely eliminated. In the absorbent articles as disclosed herein, all areas of the topsheet which are in direct contact with the backsheet arrangement may be bonded to each other such that no weakened areas are created in the laminate which is formed by the topsheet and the backsheet arrangement. It may be preferred that the backsheet is attached to the topsheet in all overlapping portions at least outside the periphery of the absorbent member. Preferably, there is no bond-free area between the end edges of the absorbent member and the waist edges of the absorbent article. Furthermore, there are no bond-free channels which may constitute weakened portions acting as tear indications when putting on the absorbent article.
[0067] In the absorbent article 1 which is shown in
[0068] The first and second side flaps 12, 13 are attachment flaps which are tensioned when putting on the absorbent article and need to be firmly anchored between the topsheet 9 and the backsheet 10 to ascertain that they do not come off the article when exposed to laterally applied pulling forces. The first and second side flaps 12, 13 may be made from any suitable material as known in the art, such as fibrous nonwoven material. The first and second side flaps 12, 13 may be elastic or may be elastically stretchable, at least in the lateral direction of the absorbent article 1. The first and second side flaps 12, 13 may be breathable and are preferably soft and pliable for providing good body conformance and comfort.
[0069] The first and second side flaps 12, 13 which are shown in
[0070] The provision of a backsheet arrangement 10 as disclosed herein makes it possible to provide selected leg elastification while avoiding having snap-back channels formed by bond-free areas between the topsheet and the backsheet. Such bond-free snap-back channels constitute weakened areas in the absorbent article 1 which may tear when subjected to tensile forces applied perpendicular to the extension of the bond-free channels as the first and second side flaps 12, 13 are stretched out and brought forward and fastened on the front portion 3 of the absorbent article 1 under tension as illustrated in
[0071] In previously known absorbent articles, bond-free snap-back channels are arranged immediately inward of side flap anchoring areas in the lateral direction of the absorbent article in order to avoid interference with the fastening of the side flaps. When the prior art side flaps are pulled apart and tensioned during application of the absorbent article on a wearer, the weak non-bonded snap-back channels are exposed to tensile stress which may cause the material in the absorbent article to rupture along the snap-back channel.
[0072] The third and fourth side flaps 43, 44 as shown in the figures are optional to the absorbent articles as disclosed herein. The third and fourth side flaps 43, 44, may be made from generally the same materials as the first and second side flaps 12, 13. The third and fourth side flaps 43, 44 may be provided with fastener elements, and may be arranged to contribute to fastening of the absorbent article on a wearer. In an absorbent article such as the absorbent article 1 in
[0073] When the third and fourth side flaps 43, 44 are attached between the topsheet 9 and the backsheet arrangement 10 in the same manner as the first and second side flaps 12,13, the leg elastic members 18, 19 are preferably applied in the same manner as in the rear portion 5 of the absorbent article 1, i.e. with elastic free portions 46, 47 created by arranging snap-back channels in the backsheet arrangement 10 at the front waist edge 4. The snap-back channels are arranged between the two layers of backsheet material 32, 33 between which the leg elastic members 18, 19 are applied.
[0074] The absorbent article 1 in
[0075] The absorbent member 11 is disposed between the topsheet 9 and the backsheet arrangement 10 to absorb liquid, such as urine or other bodily fluids, which has passed through the topsheet 9. The absorbent member 11 may be a single-layer structure or may be a layered structure as shown in
[0076] The absorbent member 11 may further comprise components for improving properties of the absorbent member 11, such as integrity and strength. For example, the absorbent member 11 may comprise a binder or binders, such as binder fibers. Resilient fibers, chemically stiffened fibers, etc. may be present in the absorbent member 11 to counteract wet-collapse of cellulosic fibers. Such fibers may also be useful in retaining a fluid transporting capillary network in the absorbent component so that absorbent fluid may be distributed in the absorbent component and be absorbed by superabsorbent material also in parts of the absorbent component outside the initial wetting area of the absorbent article.
[0077] With reference to
[0078] All the backsheet arrangements 10 which are shown in
[0079] Furthermore, although the first and second sheets of material are shown as continuous sheets, one of the first and second sheet materials may be a strips of backsheet material with a corresponding strip of backsheet material used in the leg elastic anchoring portion which is arranged along the opposite side edge of the backsheet arrangement.
[0080] In the backsheet arrangement which is shown in
[0081] In the backsheet arrangement which is shown in
[0082] The backsheet arrangement which is shown in
[0083] The backsheet arrangement which is shown in
[0084] In the backsheet arrangement which is shown in
[0085] The backsheet arrangement which is shown in
[0086] In the backsheet arrangement which is shown in
[0087] The backsheet arrangement which is shown in
[0088] The backsheet arrangements which are shown in
[0089] With reference to
[0090] The elastic anchoring pattern 60 serves to firmly attach the elastic elements 18a-d of the leg elastic member 18 in a stretched functional state in the backsheet arrangement 10. The elastic release pattern 61 joins the layers of backsheet material 32, 33 to each other within the leg elastic free portions 35, but does not prohibit retraction of tensioned leg elastic between the layers of backsheet material. Accordingly, the elastic release pattern allows severed stretched elastic to snap-back within the leg elastic free portion.
[0091] The two layers of backsheet material 32, 33 forming the leg elastic anchoring portion 30 and the elastic release portion 35 may be attached to each other by means of adhesive. The adhesive is then applied with a greater surface coverage and/or which a greater basis weight within the area of the elastic anchoring pattern 60 than within the area of the elastic release pattern 61. Bonding may alternatively be effected by means of heat welding or ultrasonic welding as set out in EP 3 056 176 A1 and US 2016/0058624 A1. A denser boding pattern is then created in the leg elastic anchoring portion 30 than in the elastic release portion 35. The sparsely dispersed bond points or the adhesive in the elastic release pattern 61 are insufficient to counteract the retractive forces acting on the tensioned elastic elements 18a-d when the elastic elements 18a-d are severed. Consequently, the severed elastic elements 18b-d are released from any bonds in the elastic release pattern 61 and snap back from the position illustrated by the elastic element 18a, towards the leg elastic anchoring portion 30, as illustrated by the elastic elements 18b-18d.
[0092] Bonding between the first sheet material 55 and the second sheet material 56 outside the elastic anchoring portion 30 and the elastic release portion 35 may be made with any suitable bond pattern and bonding method.
[0093] The elastic member 18 in