ELECTRIC BREAST PUMP

Abstract

An electrical breast pump (10) comprising a vacuum source (100) having a vacuum pump (120) with an electrical motor (121) and an aerate valve (150) is provided. Furthermore, a controller (110) controls an operation of the vacuum (120) and the aerate valve (150). Each pumping cycle comprises a pumping period (PP) of the vacuum pump (120) and an aerate period (AP) during which the aerate valve (150) is switched on and the vacuum pump (120) is in active and the electrical motor (120) is switched off. A drive circuit supplies a motor supply voltage for the electrical motor (121) under the control of the controller (110). The drive circuit (140) detects an electromotive force induced voltage at the electrical motor (121) when the motor supply voltage is switched off. The controller adapts the control of the operation of the vacuum pump (120) based on the detected induced voltage.

Claims

1. An electrical breast pump, comprising: a vacuum source (100) having a vacuum pump with an electrical motor and an aerate valve; a controller configured to control an operation of the vacuum pump and the aerate valve, wherein a pumping cycle comprises a pumping period of the vacuum pump and an aerate period during which the aerate valve is switched on and the vacuum pump is inactive and the electrical motor is switched off; and a drive circuit configured to supply a motor supply voltage for the electrical motor under control of the controller, wherein the drive circuit is also configured to detect an electromotive force induced voltage at the electrical motor, when the motor supply voltage is switched off, wherein the controller is configured to adapt the control of operation of the vacuum pump and/or the aerate valve based on the detected electromotive force induced voltage.

2. The electrical breast pump according to claim 1, wherein the controller is configured to reactivate the vacuum pump by supplying the motor supply voltage when the drive circuit is still detecting the electromotive force induced voltage.

3. The electrical breast pump according to claim 1, wherein the controller is configured to determine a speed of the electrical motor at which the electrical motor has run in a previous pumping cycle based on the detected electromotive force induced voltage and to reactivate the electrical motor again during a current pumping cycle based on the determined previous speed of the electrical motor.

4. The electrical breast pump according to claim 1, further comprising an expression kit having at least one funnel adapted for receiving a breast of a user, a bottle adapted to collect extracted milk, and a port for a vacuum conduit through which the expression kit is coupled to the vacuum source.

5. The electrical breast pump according to claim 1, further comprising a power supply in form of a rechargeable battery or a battery.

6. A method of controlling an electrical breast pump having a vacuum source with a vacuum pump having an electrical motor and an aerate valve, the method comprising the steps of: controlling an operation of the vacuum pump in a stimulation mode and an extraction mode for milk extraction, wherein a pumping cycle comprises a pumping period and an aerate period, supplying a motor supply voltage for the electrical motor of the vacuum pump by a drive circuit, detecting an electromotive force induced voltage after the motor supply voltage is switched off, and controlling the operation of the vacuum pump based on the detected electromotive force induced voltage.

7. (canceled)

8. A non-transitory, computer-readable medium having computer-executable instructions for performing a method of running a software program on a computing device, the method including issuing instructions from the software program to operate an electrical breast pump, the electrical breast pump including a vacuum source with a vacuum pump having an electrical motor and an aerate valve, the method including the issuing instructions comprising: controlling an operation of the vacuum pump in a stimulation mode and an extraction mode for milk extraction, wherein a pumping cycle comprises a pumping period and an aerate period, supplying a motor supply voltage for the electrical motor of the vacuum pump by a drive circuit, detecting an electromotive force induced voltage after the motor supply voltage is switched off, and controlling the operation of the vacuum pump based on the detected electromotive force induced voltage.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In the following drawings:

[0022] FIG. 1 shows a block diagram of a breast pump according to an embodiment,

[0023] FIG. 2 shows a graph depicting a voltage profile for a breast pump,

[0024] FIG. 3 shows a graph depicting a voltage and current profile of a breast pump in a pumping cycle.

[0025] FIG. 4 shows a graph depicting an enlarged portion of the voltage and current profile of FIG. 3 in a pumping period, and

[0026] FIG. 5 shows a graph depicting another enlarged portion of the voltage and current profile of FIG. 3 in an aerate period.

DETAILED DESCRIPTION OF EMBODIMENTS

[0027] FIG. 1 shows a block diagram of a breast pump according to an embodiment. The breast pump 10 comprises an expression kit 200 and a vacuum source 100. The expression kit 200 comprises at least one funnel 210 for receiving a breast of a user, and a bottle 220 for collecting expressed milk. The expression kit 200 is coupled to the vacuum source 100 via a vacuum conduit 230.

[0028] The vacuum source 100 comprises a controller 110, a vacuum pump 120 with an electrical motor 121. The electrical motor 121 can be driven by a drive unit 140. Furthermore, the vacuum source 100 comprises a power supply 130 and an aerate valve 150. The aerate valve 150 can be driven by the valve drive unit 160 that is also controlled by the controller 110.

[0029] FIG. 2 shows a graph depicting a voltage and current profile for a breast pump according to FIG. 1. During operation, the controller 110 controls the operation of the vacuum pump 120 via the drive circuit 140. and the aerate valve 150 via the valve drive circuit 160. In particular, the breast pump 10 has a stimulation mode and an extraction mode for stimulating the milk ejection reflex. When the breast of a user is placed into the funnel 210 and when the vacuum source 100 is activated, the vacuum pump 120 creates a vacuum which is supplied via the vacuum conduit 230 to the breast placed in the funnel 210.

[0030] The drive circuit 140 serves to provide a voltage profile of a motor supply voltage for the electrical motor 121 of the vacuum pump 120. When the vacuum pump is to be started, the drive circuit 140 provides a voltage ramp to the electrical motor 121. Once the voltage has reached its desired value, the voltage is kept constant until the pumping period has ended and the motor supply voltage is switched off. When the motor supply voltage has been switched off, an electromotive force induced voltage can be measured by the drive circuit 140 at the input terminals of the electrical motor 121. Thus, the drive circuit 140 can have two operating modes, namely a first operating mode for supplying the required voltage profile to the electrical motor and a second operating mode where the motor supply voltage is switched off and the drive circuit can detect an electromotive force induced voltage at the input terminal of the motor 121.

[0031] The measured electromotive force (EMF) induced voltage can be used to determine the motor speed of the electrical motor 121 before the motor supply voltage Vp was switched off. In other words, the measured induced voltage can be used to retrospectively determine the motor speed of the rotor. This information can be used for example by the controller to determine or derive the voltage level at the funnel of the expression kit 200. If the determined voltage level does not correspond to the required voltage level, then the controller 110 can initiate a change of the motor supply voltage as provided by the drive circuit 140.

[0032] The drive circuit 140 can be a dedicated unit or can be part of the controller 110.

[0033] In addition or alternatively, the measured induced voltage can be used by the controller 110 to decide when to reactivate the electrical motor 121 for the next pumping period. It is in particular advantageous to reactivate the pumping period for the vacuum pump by supplying the required voltage profile of the motor supply voltage to the motor by means of the drive circuit 140 when the induced voltage is still present. That is performed during the aerate period. This is advantageous as applying the low required voltage profile to the electrical motor when the induced voltage is above zero will decrease the initial value of the current peak flowing through the motor at start up of the next pumping period. This is advantageous as applying a low required voltage profile to the electrical motor when the induced voltage is above zero increases the vacuum level in the next pumping period. In addition, the time required for the next pumping period can be reduced.

[0034] After the stimulation mode, the extraction mode is activated. In the extraction mode, a pumping cycle is continuously repeated. During each pumping cycle, a pumping period PP and an aerate period AP are present. During the pumping period PP, the controller 110 controls the drive unit 140 to supply a motor supply voltage for the motor 121 of the vacuum pump 120. During a first stage at the point of time t1, an initial voltage value V1 is set or applied to the motor 121 of the vacuum pump 120. The voltage will then increase from V1 to V2 with a voltage ramp Vramp until t2. At t2, the voltage reaches its nominal value V2 and is substantially constant until t3, when the voltage is reduced to zero.

[0035] During the aerate period AP and at time t4, a voltage of the valve is at a fixed level V3 so that the valve is opens. At time t5, the voltage is reduced to V4 and is reduced to zero at t6.

[0036] The electromotive force induced voltage of a still running electrical motor 121 is determined when the motor supply voltage is switched off. The induced voltage can occur within a certain time period. The amount of the induced voltage can be used to determine the motor speed of the electrical motor before the motor supply voltage was switched off. The drive circuit 140 can comprise a detection circuit 141 with an e.g. ½ voltage resistor divider for a matching the range of the analogue to digital converter ADC of a (micro-)controller of 3.0V. Furthermore, the detection circuit 141 can comprise a filter for filtering out the pulse width modulation PWM switching frequency or spikes of the motor. Moreover, the analog digital converter ADC input can be connected to an input of the microcontroller.

[0037] FIG. 3 shows a graph depicting a voltage and current profile of a breast pump. In FIG. 3, the trigger Voltage pulse Vtr for the Osciloscope is at the begin of every pumping cycle and not relevant for the operation of the breast pump but only for triggering the oscilloscope. In FIG. 3, the motor supply voltage Vp, the voltage of the valve Vv and a motor current Im is depicted. The valve Voltage Vv is set to V3 when the valve is open and set to V4 when the valve is kept open. Furthermore, the electromotive force induced voltage Ve in the aereta period is also depicted. In particular, the electromotive force induced voltage Ve can be measured from t3 to the end time t6 (or till t1 of the next pumping cycle), i.e. when the motor supply voltage Vp is reduced to zero. As can be seen in FIG. 3, between t1 and t2, the voltage is raised from V1 to V2 and then between t2 and t3, the voltage is kept substantially constant. At t3, the supply voltage is reduced to zero and the electromotive force induced voltage Ve can be measured. Between t4 and t5, the valve is activated by supplying the valve open voltage V3. At t5, the valve voltage is reduced to V4. The valve voltage is set to zero at time t6.

[0038] In FIG. 3 also the current Im is depicted. Between t1 and t2, the current is increased with a peak at t2. Thereafter, the current Im reduces and at t3, the current is reduced to zero. The current Im is the current through the pump motor drive control 140.

[0039] In FIG. 3, the voltage profile is depicted. In particular, the ramp up voltage starts from V1 and ends at V2. V2 then corresponds to the pump final voltage. However, when the voltage has reached V2 (the motor is running at maximum speed), the current will drop. When the motor supply voltage is switched off and the electromotive force induced voltage is induced at the input terminals of the motor, the current drops. Furthermore, a higher current is present when air needs to be pumped out of the chambers and thus the load of the electrical motor 121 is higher. At the end of the period, the current will drop as the pump only has to pump vacuum at a reduced pressure and the flow is almost zero.

[0040] FIG. 4 shows a graph depicting an enlarged portion of the voltage and current profile of FIG. 3. In FIG. 4, in particular a pump period is depicted. The pump period PP stretches from t1 to t3. Accordingly, the motor supply voltage Vp is increased with a ramp between t1 and t2. At the same time, the current Im increased with a peak at approximately t2. At t3, the motor supply voltage is switched off and the electromotive force induced voltage Ve can be measured.

[0041] FIG. 5 shows a graph depicting another enlarged portion of the voltage and current profile of FIG. 3. In FIG. 5, the aerate period AP is depicted. Accordingly, the time between t4 and t6 is depicted. From t3 onwards, the electromotive force induced voltage Ve is present. Furthermore, between t4 and t5, the voltage of the valve Vv is set to V3. Between t5 and t6, the voltage of the valve is decreased to V4.

[0042] After the input voltage of the motor has been switched off or reduced to zero, a voltage present at the motor is detected or measured. This voltage corresponds to a voltage induced by the electromotive forces of the motor. As the rotor of the motor is still running even after the input voltage has been switched off, the still turning rotor induces a voltage at the stator of the motor. This voltage can be detected at the input terminals of the motor. The detected induced voltage can be used to retrospectively measure the previous speed of the motor. Furthermore, the induced voltage can be used to activate the motor again at a low voltage level at the next instance of the periodic pumping cycle. Here it is in particular advantageous to activate the motor again when there is still some electromotive force induced voltage present. This can help to reduce a high inrush current at the start up of the motor at the next pumping period. By reducing the high inrush current, battery power may be saved.

[0043] Furthermore, the induced voltage can be measured and used to activate the motor at a low voltage level in the last part of the aerate period. Here it is in particular advantageous to activate the motor again when there is still some electromotive force induced voltage present. This helps to get the pump run up quicker and so getting a lower vacuum level or reaching the desired vacuum level earlier. The latter will have a shorter pumping period.

[0044] Furthermore, the induced voltage can be measured. When measured directly after t3 and at some more small fixed times after t3, a speed rotating profile can be derived. Together with the knowledge that the pump had run for a certain time (time t3−t2 (or t1)), one can conclude that the pump has pumped vacuum in the hose line and extraction kit. So that there had to be vacuum in the vacuum part of the system. Of course only if the external vacuum hose from the vacuum unit 100 to the extraction kit 200 was not broken or not properly connected.

[0045] According to an embodiment a controller for an electrical breast pump having a vacuum source (100) comprising a vacuum pump (120) with an electrical motor (121) and an aerate valve (150) is provided. The controller is configured to control the operation of the vacuum pump (120) based on a detected electromotive force induced voltage at the electrical motor (121), when a motor supply voltage is switched off.

[0046] Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims.

[0047] In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality.

[0048] A single unit or device may fulfill the functions of several items recited in the claims. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.

[0049] A computer program may be stored/distributed on a suitable medium, such as an optical storage medium or a solid-state medium, supplied together with or as part of other hardware, but may also be distributed in other forms, such as via the Internet or other wired or wireless telecommunication systems.

[0050] Any reference signs in the claims should not be construed as limiting the scope.