A METHOD OF CONTROLLING A HYDRAULIC ACTUATOR, A HYDRAULIC ACTUATOR, A HYDRAULIC SYSTEM AND A WORKING MACHINE
20220298751 · 2022-09-22
Inventors
Cpc classification
F15B2211/30565
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/20592
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/327
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/30575
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/88
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/3144
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/2203
FIXED CONSTRUCTIONS
F15B11/0426
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/212
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B21/087
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/20576
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/20561
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/20546
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7135
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7055
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B1/265
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/40592
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/20538
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/1466
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B1/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/613
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/625
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/20569
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F15B11/036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method of controlling a hydraulic actuator, wherein the hydraulic actuator includes a linear double-acting output member, and at least three working chambers in fluid connection with the output member, the working chambers having respective effective areas with a non-binary relationship; wherein the method includes selectively fluidly connecting each working chamber to either a high-pressure side or a low-pressure side to provide a plurality of discrete pressurization states of the hydraulic actuator; determining at least one of the pressurization states as a prevented pressurization state; and transitioning between a plurality of allowed pressurization states among the pressurization states while preventing transition to the at least one prevented pressurization state. A hydraulic actuator and a hydraulic system are also provided.
Claims
1. A method of controlling a hydraulic actuator, wherein the hydraulic actuator comprises: a linear double-acting output member, and at least three working chambers in fluid connection with the output member, the working chambers having respective effective areas with a non-binary relationship; wherein the method comprises: selectively fluidly connecting each working chamber to either a high-pressure side or a low-pressure side to provide a plurality of discrete pressurization states of the hydraulic actuator; characterized in that the method further comprises determining at least one of the pressurization states as a prevented pressurization state; and transitioning between a plurality of allowed pressurization states among the pressurization states while preventing transition to the at least one prevented pressurization state.
2. The method according to claim 1, wherein the method is carried out in a hydraulic system comprising: a high-pressure side, a low-pressure side, and a valve arrangement arranged to selectively fluidly connect each working chamber to either the high-pressure side or the low-pressure side to provide the plurality of discrete pressurization states of the hydraulic actuator.
3. The method according to claim 1, wherein at least two of the working chambers have respective effective areas with a substantially binary relationship.
4-5. (canceled)
6. The method according to claim 1, wherein the hydraulic actuator comprises at least four working chambers, and wherein the fourth smallest effective area is 2.75-3.75 times the second smallest effective area.
7. The method according to claim 1, wherein the hydraulic actuator comprises at least four working chambers, and wherein the fourth smallest effective area is 6-7.5 times the smallest effective area.
8. The method according to claim 1, wherein the pressurization states are put in order based on a respective force output of the output member in each pressurization state, and wherein the method further comprises switching less than all working chambers between the high-pressure side and the low-pressure side when transitioning from each allowed pressurization state to an immediately adjacent allowed pressurization state.
9. The method according to claim 1, wherein the pressurization states are put in order based on a respective force output of the output member in each pressurization state, and wherein the method further comprises transitioning between two of the allowed pressurization states by skipping one or more of the at least one prevented pressurization state.
10. The method according to claim 1, further comprising determining one or more of the at least one prevented pressurization state in dependence of a currently adopted pressurization state.
11-14. (canceled)
15. The method according to claim 1, wherein the pressurization states are put in order based on a respective force output of the output member in each pressurization state, and wherein for constant pressures in the high-pressure side and the low-pressure side, a difference between a force output of the output member in one of the allowed pressurization states and a force output of the output member in one of the prevented pressurization states, is smaller than a difference between force outputs of the output member in two immediately adjacent allowed pressurization states.
16. The method according to claim 1, wherein for constant pressures in the high-pressure side and the low-pressure side, a force output of the output member in one of the allowed pressurization states and a force output of the output member in one of the prevented pressurization states are substantially the same.
17. (canceled)
18. A hydraulic actuator comprising: a linear double-acting output member; and at least three working chambers in fluid connection with the output member, the working chambers having respective effective areas with a non-binary relationship; characterized in that at least two of the working chambers have respective effective areas with a substantially binary relationship.
19. The hydraulic actuator according to claim 18, wherein the hydraulic actuator comprises at least four working chambers, and wherein the fourth smallest effective area is 2.75-3.75 times the second smallest effective area.
20. The hydraulic actuator according to claim 18, wherein the hydraulic actuator comprises at least four working chambers, and wherein the fourth smallest effective area is 6-7.5 times the smallest effective area.
21. The hydraulic actuator according to claim 18, wherein the hydraulic actuator comprises at least four working chambers having respective effective areas with a non-binary relationship; and wherein two of the working chambers have respective effective areas with a substantially binary relationship.
22. The hydraulic actuator according to claim 18, wherein the hydraulic actuator comprises at least four working chambers, and wherein at least three of the working chambers have respective effective areas with a substantially binary relationship.
23. (canceled)
24. A hydraulic system comprising: a hydraulic actuator having a linear double-acting output member, and at least three working chambers in connection with the output member, the working chamber have respective effective areas with a non-binary relationship; a high-pressure side; a low-pressure side; a valve arrangement arranged to selectively fluidly connect each working chamber to either the high-pressure side or the low-pressure side to provide a plurality of discrete pressurization states of the hydraulic actuator; and a control system configured to control the hydraulic actuator by controlling the valve arrangement; characterized in that the control system is configured to: determine at least one of the pressurization states as a prevented pressurization state; and control the hydraulic actuator to transition between a plurality of allowed pressurization states among the pressurization states while preventing transitioning to the at least one prevented pressurization state.
25. The hydraulic system according to claim 24, wherein at least two of the working chambers have respective effective areas with a substantially binary relationship.
26. The hydraulic system according to claim 24, wherein the hydraulic actuator comprises at least four working chambers having respective effective areas with a non-binary relationship; and wherein two of the working chambers have respective effective areas with a substantially binary relationship.
27. The hydraulic system according to claim 24, wherein the hydraulic actuator comprises at least four working chambers, and wherein at least three of the working chambers have respective effective areas with a substantially binary relationship.
28-29. (canceled)
30. A working machine comprising a hydraulic actuator according to claim 18 and/or a hydraulic system comprising: a hydraulic actuator having a linear double-acting output member, and at least three working chambers in connection with the output member, the working chamber have respective effective areas with a non-binary relationship; a high-pressure side; a low-pressure side; a valve arrangement arranged to selectively fluidly connect each working chamber to either the high-pressure side or the low-pressure side to provide a plurality of discrete pressurization states of the hydraulic actuator; and a control system configured to control the hydraulic actuator by controlling the valve arrangement; characterized in that the control system is configured to: determine at least one of the pressurization states as a prevented pressurization state; and control the hydraulic actuator to transition between a plurality of allowed pressurization states among the pressurization states while preventing transitioning to the at least one prevented pressurization state.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0054] With reference to the appended drawings, below follows a more detailed description of embodiments of the invention cited as examples.
[0055] In the drawings:
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS OF THE INVENTION
[0063] In the following, a method of controlling a hydraulic actuator, a hydraulic actuator, a hydraulic system comprising a hydraulic actuator and a working machine comprising a hydraulic actuator and/or a hydraulic system, will be described. The same or similar reference numerals will be used to denote the same or similar structural features.
[0064]
[0065] The working device 26 comprises a boom 34, an arm 36 and a bucket 38. The working device 26 further comprises two hydraulic actuators 40 (only one is visible in
[0066]
[0067] During operation of the hydraulic system 20, the pressure in the high-pressure side 48 is higher than the pressure in the low-pressure side 50. These pressure levels may vary somewhat during operation of the hydraulic system 20 while the pressure in the high-pressure side 48 is higher than the pressure in the low-pressure side 50. The high pressure in the high-pressure side 48 may for example be 200-350 bars±10%, such as 250 bars±10%, during operation of the hydraulic system 20. The low pressure in the low-pressure side 50 may for example be 15-30 bars±10% during operation of the hydraulic system 20. The high pressure in the high-pressure side 48 may for example be 330 bars when the hydraulic actuators 40 are in a low position and 200 bars when the hydraulic actuators 40 are in a high position.
[0068] The hydraulic system 20 further comprises a high-pressure hydraulic energy storage 52 and a low-pressure hydraulic energy storage 54. The high-pressure hydraulic energy storage 52 is connected to the high-pressure side 48 and the low-pressure hydraulic energy storage 54 is connected to the low-pressure side 50. In
[0069] The hydraulic system 20 further comprises a main pump 56. In
[0070] The hydraulic system 20 further comprises an auxiliary pump 58. In the example in
[0071] The hydraulic system 20 of this example further comprises a pressure relief valve 64 connected between the low-pressure side 50 and the tank 60. The hydraulic system 20 further comprises a fan motor 66, and a fan 68 arranged to be driven by the fan motor 66.
[0072] The hydraulic system 20 further comprises three variable displacement hydraulic machines 70, 72. The hydraulic machine 70 is arranged to rotationally drive the swing motor 30 and each of the two hydraulic machines 72 is arranged to rotationally drive a respective travel motor 32.
[0073] The hydraulic system 20 further comprises three gearboxes 74. One gearbox 74 is arranged between a hydraulic machine 70 and the swing motor 30, and one gearbox 74 is arranged between each hydraulic machine 72 and a respective travel motor 32. Each gearbox 74 is driven by a drive shaft 76 of a respective hydraulic machine 70, 72.
[0074] The hydraulic system 20 further comprises a plurality of valve arrangements 78, 80. Each valve arrangement 78 is associated with one of the hydraulic actuators 40, 42, 36. One valve arrangement 80 is associated with the swing motor 30 and one valve arrangement 80 is associated with each travel motor 32. Each valve arrangement 78, 80 is in fluid communication with the high-pressure side 48 and the low-pressure side 50.
[0075] The hydraulic system 20 further comprises a control system 82. The control system 82 comprises a data processing device and a memory having a computer program stored thereon, the computer program comprising program code which, when executed by the data processing device causes the data processing device to perform various steps, or command execution of various steps, as described herein.
[0076]
[0077] The working chambers 84 in
[0078] The valve arrangement 78 is configured to selectively fluidly connect each working chamber 84 to either the high-pressure side 48 or the low-pressure side 50. Thereby, the hydraulic actuator 40 can adopt 16 discrete pressurization states. The valve arrangement 78 of this example comprises eight proportional valves 86-A, 86-B, 86-C, 86-D, 88-A, 88-B, 88-C, 88-D. Each valve 86-A, 86-B, 86-C, 86-D may also be referred to with reference numeral “86” and each valve 88-A, 88-B, 88-C, 88-D may also be referred to with reference numeral “88”.
[0079] The valve 86-A is provided between the high-pressure side 48 and the first working chamber 84-A, the valve 88-A is provided between the low-pressure side 50 and the first working chamber 84-A, the valve 86-B is provided between the high-pressure side 48 and the second working chamber 84-B, the valve 88-B is provided between the low-pressure side 50 and the second working chamber 84-B, the valve 86-C is provided between the high-pressure side 48 and the third working chamber 84-C, the valve 88-C is provided between the low-pressure side 50 and the third working chamber 84-A, the valve 86-D is provided between the high-pressure side 48 and the fourth working chamber 84-D, and the valve 88-D is provided between the low-pressure side 50 and the fourth working chamber 84-D. Although the proportional valves 86, 88 provide 16 discrete pressurization states in the hydraulic actuator 40, hydraulic fluid may be throttled into or out from each working chamber 84 by means of an associated valve 86, 88 to alter the discrete force output. The throttling however generates losses.
[0080] Transition losses occurs when switching a connection to any of the working chambers 84 between the high-pressure side 48 and the low-pressure side 50. The highest transition losses occur when transitioning the first working chamber 84-A between the high-pressure side 48 and the low-pressure side 50 since the first working chamber 84-A has the largest effective area.
[0081]
[0082] When the first working chamber 84-A is fluidly connected to the high-pressure side 48, the pressure within the first working chamber 84-A generates a force on the output member 46 in an extending direction (to the right in
[0083] As shown in
[0084] A negative force output 90 may for example be required for “return to dig”, i.e. in order to rapidly accelerate the boom 34 downwards with an empty bucket 38. If the force that the hydraulic actuator 40 can produce while maintaining the first working chamber 84-A connected to the high-pressure side 48 is not low enough, the first working chamber 84-A may need to be switched to the low-pressure side 50.
[0085] With the non-binary area relationship of 6.5:4:2:1 of the working chambers 84, the step size (i.e. the difference in force output 90) between pressurization states 7-8, 8-9, and 9-10 is half of the step size between pressurization states 1-2, 2-3, 3-4, 4-5, 5-6, 6-7, 10-11, 11-12, 12-13, 13-14, 14-15 and 15-16. Furthermore, in comparison with a binary coded hydraulic actuator, the hydraulic actuator 40 in
[0086] In the method of controlling the hydraulic actuator 40, at least one of the pressurization states 92 is determined as a prevented pressurization state to which the hydraulic actuator 40 is prevented from transitioning. Each of the remaining pressurization states 92 is an allowed pressurization state to which the hydraulic actuator 40 is allowed to transition. In order to provide a target force output 90 in the output member 46, the hydraulic actuator 40 may be controlled to transition to the allowed pressurization state associated with a force output 90 that most closely matches the target force output 90, while preventing transition to any of the at least one prevented pressurization state.
[0087] The target force output 90 may for example be calculated base on target position, target speed and/or target acceleration of the output member 46, e.g. by means of the control system 82. The control system 82 may control the valve arrangement 78 to switch pressurization of at least one of the working chambers 84 in order to effect a transition of the hydraulic actuator 40 between two pressurization states 92. The control system 82 may also contain various logic functions for determining which pressurization state 92 that is/are currently prevented, e.g. given certain operating conditions of the hydraulic actuator 40 and/or of the working machine 18, a certain operating pattern and/or a posture of the working machine 18.
[0088] To accelerate the boom 34 (see
[0089] According to one example, pressurization state 9 is prevented when the hydraulic actuator 40 adopts any of pressurization states 8 or 10-16, i.e. when the first working chamber 84-A is connected to the high-pressure side 48. If the control system 82 determines that the force output 90 of pressurization state 9 would be most suitable, the control system 82 may instead command a transition to pressurization state 8 since pressurization state 9 is prevented. Although the force output 90 of pressurization state 8 does not give an as good force match as pressurization state 9, the energy costly depressurization of the first working chamber 84-A will be avoided. When transitioning from any of pressurization states 8 or 10-16 to an adjacent pressurization state among the allowed pressurization states 1-8 or 10-16, less than all working chambers 84 are switched between the high-pressure side 48 and the low-pressure side 50. For example, when transitioning from pressurization state 10 to pressurization state 8, pressurization state 9 is skipped and only the fourth working chamber 84-D is switched.
[0090] In this example, a difference between the force outputs 90 of the allowed pressurization state 10 and the prevented pressurization state 9 is smaller than a difference between the force outputs 90 of, for example, the immediately adjacent pressurization states 10 and 11. Furthermore, a difference between the force outputs 90 of the allowed pressurization state 10 and the immediately adjacent prevented pressurization state 9 is approximately 50% of the difference between the force outputs 90 of the immediately adjacent allowed pressurization states 10 and 11.
[0091] Furthermore, pressurization state 8 is prevented when the hydraulic actuator 40 adopts any of pressurization states 1-7 or 9, i.e. when the first working chamber 84-A is connected to the low-pressure side 50. When transitioning from any of pressurization states 1-7 or 9 to an adjacent pressurization state among the allowed pressurization states 1-7 or 9-16, less than all working chambers 84 are switched between the high-pressure side 48 and the low-pressure side 50. For example, when transitioning from pressurization state 7 to pressurization state 9, pressurization state 8 is skipped and only the fourth working chamber 84-D is switched.
[0092] In this example, a difference between the force outputs 90 of the prevented pressurization state 8 and the allowed pressurization state 7 is smaller than a difference between the force outputs 90 of, for example, the immediately adjacent pressurization states 1 and 2. Furthermore, a difference between the force outputs 90 of the prevented pressurization state 8 and the immediately adjacent pressurization state 7 is 50% of the difference between the force outputs 90 of the immediately adjacent allowed pressurization states 6 and 7.
[0093] In the above two examples, the plurality of allowed pressurization states and the at least one prevented pressurization state are determined in dependence of whether the first working chamber 84-A is connected to the high-pressure side 48 or to the low-pressure side 50. Moreover, the plurality of allowed pressurization states and the at least one prevented pressurization state are different when the first working chamber 84-A is connected to the high-pressure side 48 and when the first working chamber 84-A is connected to the low-pressure side 50.
[0094]
[0095] The working chambers 84 in
[0096] As can be seen in
[0097] According to the same example, pressurization state 9 is prevented when the hydraulic actuator 40 adopts any of pressurization states 1-8. Thus, if a force output 90 corresponding to pressurization states 8 and 9 is requested when the first working chamber 84-A is connected to the low-pressure side 50, pressurization state 8 will be selected since pressurization state 9 is prevented. In this way, transition of the first working chamber 84-A from the low-pressure side 50 to the high-pressure side 48 is avoided. If a force output 90 close to the force output 90 of pressurization state 10 or higher is requested, the hydraulic actuator 40 transitions from any of pressurization states 1-8 to any of pressurization states 10-16 while skipping pressurization state 9. Thus, pressurization state 8 is skipped during force decrease and pressurization state 9 is skipped during force increase. In this way, a hysteresis is introduced in the control of the hydraulic actuator 40, which reduces the number of switches of working chambers 84 between the high-pressure side 48 and the low-pressure side 50 and improves energy efficiency.
[0098]
[0099] It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims.