Jarring apparatus
11441380 · 2022-09-13
Assignee
Inventors
Cpc classification
E21B31/1135
FIXED CONSTRUCTIONS
International classification
Abstract
A jarring apparatus includes first and second jarring assemblies which are axially moveable relative to each other between first and second axial configurations, and a thrust assembly interposed between the first and second jarring assemblies to limit relative axial movement therebetween at the second axial configuration and permit axial loading in one axial direction to be transferred between the first and second jarring assemblies via the thrust assembly. The apparatus further includes a jarring mass axially moveable within the jarring apparatus in reverse first and second directions upon relative rotation between the first and second jarring assemblies.
Claims
1. A jarring apparatus, comprising: first and second jarring assemblies configured to be axially moveable relative to each other between first and second axial configurations; a thrust assembly interposed between the first and second jarring assemblies configured to limit relative axial movement therebetween at the second axial configuration and permit axial loading in one axial direction to be transferred between the first and second jarring assemblies via the thrust assembly; and a jarring mass configured to be axially moveable within the jarring apparatus in a first axial direction and a second axial direction in response to relative rotation between the first and second jarring assemblies, the first axial direction being opposite the second axial direction, wherein respective loading faces on the first and second jarring assemblies define at least a portion of the thrust assembly, wherein the respective loading faces are axially engaged when the first and second jarring assemblies reach the second axial configuration.
2. The jarring apparatus according to claim 1, further comprising: a force mechanism configured to bias the jarring mass in the first axial direction and bias the first and second jarring assemblies in a direction towards the first axial configuration; and a lifting assembly configured to be operable by relative rotation between the first and second jarring assemblies to cyclically lift the jarring mass in the second axial direction against the bias of the force mechanism and release the lifted jarring mass to permit the jarring mass to be driven by the force mechanism in the first axial direction.
3. The jarring apparatus according to claim 2, wherein the force mechanism is of a displacement type such that the force generated within the force mechanism is a function of the relative axial movement of the first and second jarring assemblies towards the second axial configuration.
4. The jarring apparatus according to claim 2, wherein initial relative axial movement of the first and second jarring assemblies from the first configuration towards the second axial configuration is permitted without corresponding operation of the force mechanism.
5. The jarring apparatus according to claim 2, wherein the force mechanism is interposed between one of the first and second jarring assemblies and the jarring mass, and is configured to be operated on opposing sides thereof by one of the first and second jarring assembles and the jarring mass.
6. The jarring apparatus according to claim 2, further comprising a bearing structure which is interposed between the force mechanism and the jarring mass.
7. The jarring apparatus according to claim 2, comprising an arresting mechanism configured to arrest movement of the jarring mass based on moving in the first axial direction under the action of the force mechanism.
8. The jarring apparatus according to claim 7, wherein a first impact surface provided on the jarring mass and a second impact surface provided on at least one of the first and second jarring assemblies defines at least a portion of the arresting mechanism, and the first and second impact surfaces are configured to be impacted together based on the jarring mass being driven in the first axial direction under the action of the force mechanism.
9. The jarring apparatus according to claim 8, wherein the first and second impact surfaces are provided separately from the lifting assembly.
10. The jarring apparatus according to claim 2, wherein the lifting assembly comprises: a first lifting structure rotatably and axially fixed relative to one of the first and second jarring assemblies and a second lifting structure rotatably fixed and configured to be axially moveable relative to the other of the first and second jarring assemblies, wherein the second lifting structure acts axially on the jarring mass, wherein the first and second lifting structures are configured to cooperate during relative rotation therebetween to cause the second lifting structure to be axially moved in cyclical lifting and dropping phases, wherein during the lifting phase the second lifting structure is configured to cause the jarring mass to be lifted in the second axial direction.
11. The jarring apparatus according to claim 10, wherein the second lifting structure is separately formed from the jarring mass, and the apparatus further comprises a bearing structure which is interposed between the second lifting structure and the jarring mass.
12. The jarring apparatus according to claim 10, wherein the first lifting structure is releasably axially connected to one of the first and second associated jarring assemblies such that axial release of the first lifting structure permits axial release of the jarring mass to be driven in the first axial direction by the force mechanism.
13. The jarring apparatus according to claim 12, wherein the first lifting structure is axially releasable from one of the first and second jarring assemblies prior to initiation of the dropping phase.
14. The jarring apparatus according to claim 12, wherein the first lifting structure is axially releasable from one of the first and second jarring assemblies prior to completion of the lifting phase.
15. The jarring apparatus according to claim 10, wherein the first and second lifting structures comprise inter-engaging profiles which are configured to cooperate during relative rotation of the lifting structures to cause the cyclical lifting and dropping phases.
16. The jarring apparatus according to claim 10, further comprising a locking system configured to selectively axially fix and release the first lifting structure relative to one of the first and second jarring assemblies.
17. The jarring apparatus according to claim 16, wherein the locking system is configured to be operated by relative rotational movement between the first and second jarring assemblies.
18. The jarring apparatus according to claim 16, wherein the locking system comprises a hydraulic locking system configured to hydraulically lock and release the first lifting structure relative to one of the first and second associated jarring assemblies.
19. The jarring apparatus according to claim 18, wherein the hydraulic locking system is configured to hydraulically lock a volume of hydraulic fluid axially against the first lifting structure to provide locking, and release the hydraulic fluid to provide unlocking.
20. The jarring apparatus according to claim 18, wherein the hydraulic locking system comprises a first hydraulic chamber, wherein hydraulic fluid is configured to be hydraulically locked within said first hydraulic chamber to hydraulically lock the first lifting structure relative to one of the first and second jarring assemblies.
21. The jarring apparatus according to claim 20, wherein the hydraulic locking system comprises a valve assembly which, based on the valve assembly being closed, is configured to hydraulically lock the fluid within the first hydraulic chamber, and, based on the valve assembly being open, is configured to release the hydraulically locked fluid.
22. The jarring apparatus according to claim 21, wherein the valve assembly is configurable between open and closed configurations in response to relative rotation between the first and second jarring assemblies.
23. The jarring apparatus according to claim 1, wherein the thrust assembly is configured to permit the first and second jarring assemblies to be rotatable relative to each other based on being in the second axial configuration.
24. The jarring apparatus according to claim 1, comprising a releasable rotary connection which is configurable between a connected configuration in which the first and second jarring assemblies are rotatably fixed relative to each other, and a released configuration in which the first and second jarring assemblies are rotatable relative to each other.
25. The jarring apparatus according to claim 1, comprising a releasable axial locking mechanism arranged between the first and second jarring assemblies.
26. A method for providing jarring, comprising: establishing relative axial movement between first and second jarring assemblies of a jarring apparatus from a first axial configuration towards a second axial configuration; limiting relative axial movement between the first and second jarring assemblies at the second axial configuration by a thrust assembly; establishing relative rotational movement between the first and second jarring assemblies to move a jarring mass in a first axial direction and a second axial direction, wherein the first axial direction is opposite the second axial direction; and axially engaging respective loading faces on the first and second jarring assemblies based on the first and second jarring assemblies reaching the second axial configuration.
27. The method according to claim 26, wherein the establishing relative axial movement between the first and second jarring assemblies from the first axial configuration towards the second axial configuration energises a force mechanism configured to bias a jarring mass in a first axial direction.
28. The method according to claim 27, wherein establishing relative rotational movement between the first and second jarring assemblies operates a lifting assembly within the jarring apparatus which cyclically lifts the jarring mass in the second axial direction against the bias of the force mechanism and releases the lifted jarring mass to permit the jarring mass to be driven by the force mechanism in the first direction to generate a jarring force within the apparatus.
29. A method for providing jarring, comprising: establishing relative axial movement between first and second jarring assemblies of a jarring apparatus from a first axial configuration towards a second axial configuration; limiting relative axial movement between the first and second jarring assemblies at the second axial configuration by a thrust assembly; and establishing relative rotational movement between the first and second jarring assemblies to move a jarring mass in reverse first and second directions; wherein the establishing relative axial movement between the first and second jarring assemblies from the first axial configuration towards the second axial configuration energises a force mechanism which functions to bias a jarring mass in a first axial direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other aspects of the present disclosure will now be described, by way of example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
(25) Aspects of the present disclosure relate to a jarring apparatus. Such a jarring apparatus may be used in any application which requires the application of a jarring force, extending from downhole applications, subsea applications, topside applications and the like. For the purposes of the present exemplary description a jarring apparatus for use within a wellbore is described. However, this is not limiting, and the principles of the present disclosure may be applied in any jarring application, which may or may not be utilised in a wellbore.
(26) A jarring apparatus, generally identified by reference numeral 10, is diagrammatically illustrated in cross-section in
(27) The jarring apparatus 10 comprises a first jarring assembly in the form of a mandrel 12, and a second jarring assembly in the form of an outer housing assembly 14. The jarring apparatus 10 is configured such that relative rotation established between the mandrel 12 and outer housing assembly 14 causes reciprocating motion of a jarring mass 24 to generate repeated linear jarring forces. In this regard, as jarring is achieved through relative rotation, the apparatus 10 may be defined as a rotary jarring apparatus. In use, the outer housing assembly 14 may be engaged with an object (not shown), such as a stuck object within a wellbore, with the mandrel 12 rotated via a suitable rotary drive, such as a motor, rotatable work string or the like, thus applying the generated jarring forces to the object.
(28) In the present example the jarring apparatus 10 is arranged to provide axial jarring forces in the direction of arrow 16, which may be defined as an uphole direction. In use, an axial pulling force may be applied to the mandrel 12 in the direction of arrow 16 during the jarring operation, and a load/resistance applied to the housing in the direction of arrow 17, such as from a stuck object, suspended load etc. Such loading through the apparatus 10 may contribute to the generation of a jarring force. However, in the present example the jarring apparatus 10 incorporates features to provide a degree of protection from excessive loading or overloading.
(29) The mandrel 12 includes a tubular structure which extends into the outer housing assembly 14. A first or upper end of the mandrel 12 may include a suitable connector (not shown) for facilitating connection with a suitable deployment or drive structure, such as a work string (e.g., drill pipe). The mandrel 12 may be provided as a unitary component, or may be composed of multiple connected components. Similarly, the housing assembly 14 may be provided as a unitary component, or may be composed of multiple connected components.
(30) The apparatus 10 further comprises a thrust assembly 18 interposed between the mandrel 12 and housing 14. In the illustrated example the thrust assembly 18 includes a first thrust shoulder 20 provided on the mandrel 12, and a second thrust shoulder 22 provided on the housing 14. In the configuration shown in
(31) The jarring mass 24 is radially positioned between the mandrel 12 and housing 14, and is axially moveable in reverse directions (directions 16, 17) relative to both the mandrel 12 and housing 14. The jarring mass 24 is rotatably fixed relative to the mandrel 12 via a rotary connection 26, such as a keyed or splined connection. However, in other examples the jarring mass may alternatively be rotatably fixed relative to the housing 14.
(32) The jarring mass 24 includes a first impact surface 28, and the housing 14 includes a second impact surface 30, wherein, in use, reciprocating axial movement of the jarring mass 24 causes the first and second impact surfaces 28, 30 to axially impact together, thus generating repeated axial jarring forces within the apparatus 10. In an alternative example the mandrel 12 may comprise an axial impact surface, alternative or in addition to the impact surface provided on the housing 14. As the jarring mass 24 is responsible for generating impact within the apparatus 10, the jarring mass may thus also be defined as a hammer.
(33) A force mechanism 32 in the form of a power spring (e.g., a Bellville spring stack) is provided within the apparatus 10, and is configured, in use, to bias the jarring mass 24 to move axially in the direction of arrow 16, and thus to bias the first and second impact surfaces 28, 30 into engagement. As will be described in more detail below, relative movement between the mandrel 12 and housing 14 in the direction of arrows 16, 17, will cause the spring 32 to be engaged and compressed by an annular shoulder 34 on the mandrel 12. In this respect, the force generated by the spring 32 against the jarring mass 24 is a function of the compression or displacement of the spring 32. In some examples the spring 32 may be uncompressed until engaged by the mandrel. However, in other examples the spring may carry a degree of pre-compression.
(34) The jarring apparatus 10 further includes a lifting assembly 36 which is operable by relative rotation between the mandrel 12 and housing 14 to cyclically lift the jarring mass 24 in the direction of arrow 17 against the bias of the spring 32, and release the lifted jarring mass 24 to permit the jarring mass to be driven by the spring 32 in the direction of arrow 16, causing the impact surfaces 28, 30 to rapidly engage to establish a jarring force. Any suitable form of lifting assembly 36 may be provided to function to cyclically lift and release the jarring mass 24 in the manner described.
(35) In the present example the lifting assembly 36 includes a first lifting structure 38 rotatably and axially fixed relative to the housing 14, and a second lifting structure 40 rotatably fixed, but axially moveable, relative to the mandrel 12. In the present example the second lifting structure 40 is integrally formed with the jarring mass 24, and is thus rotatably connected to the mandrel 12 via rotatable connection 26. In other examples the second lifting structure 40 may be separately formed and rotatably coupled to the jarring mass 26. In further examples the second lifting structure 40 may be separately rotatably coupled to the mandrel 12. In such examples the jarring mass 24 may not necessarily be rotatably coupled to the mandrel 12.
(36) The lifting structures 38, 40 include cooperating cam structures which cooperate during relative rotation therebetween to cause the second lifting structure 40 to be axially moved in cyclical lifting and dropping phases, thus effecting axial reciprocating movement of the jarring mass 24. The cam structures may be provided as in the example of
(37) Loading may be applied between the first and second lifting structures 38, 40 which is a function of the biasing force provided by the spring 32. In this respect such loading may be controlled by appropriate selection of the spring 32, by the extent of compression of the spring 32 caused by relative movement between the mandrel 12 and housing 14, and by virtue of the load limiting effect of the thrust assembly 18, which will be described in more detail below. This may assist to increase the longevity of the first and second lifting structures, and thus of the lifting assembly.
(38) The jarring apparatus 10 further includes an optional releasable rotary connection 42 between the mandrel 12 and housing 14. In the present example the releasable rotary connection 42 includes a splined connection. When the apparatus 10 is configured as shown in
(39) When jarring is to be performed, the mandrel 12 and housing 14 are axially moved relative to each other (in the relative direction of arrows 16, 17) to disengage the rotary connection 42, as illustrated in
(40) Although not shown, the apparatus may further comprise a releasable axial connection between the mandrel 12 and housing 14 which first needs to be disengaged to allow the relative axial movement. Such a releasable axial connection may be releasable upon application of a threshold release force applied between the mandrel 12 and housing 14.
(41) In the configuration of
(42) While
(43) The effect of the load protection within the apparatus 10 is graphically shown in
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(46) Another example of a jarring apparatus, in this case represented by reference numeral 100, is illustrated in
(47) The apparatus 100 comprises a first jarring assembly in the form of a mandrel 102, and a second jarring assembly in the form of a housing assembly 104. The mandrel 102 and housing assembly 104 in the present example are each composed of multiple connected components. As in the previous example, the apparatus 100 is configured such that relative rotation established between the mandrel 102 and housing 104 causes repeated jarring forces to be generated, and as such the apparatus 100 may also be defined as a rotary jarring apparatus. In use, the outer housing assembly 104 may be engaged with an object (not shown), such as a stuck object, suspended object etc., with the mandrel rotated via a suitable rotary drive, such as a motor, rotatable work string or the like, thus applying the generated jarring forces to the object.
(48) In the present example the jarring apparatus 100 is arranged to provide axial jarring forces in the direction of arrow 16, which may be defined as an uphole direction. As such, the jarring may be defined as upjarring. An axial pulling force may be applied to the mandrel 102 in the direction of arrow 16 during the jarring operation. As in the previously described example, such loading through the apparatus 100 may contribute to the generation of a jarring force, and the jarring apparatus 100 incorporates features to provide a degree of protection from excessive loading or overloading.
(49) As will be described below in more detail, axial jarring in an opposite (e.g., downhole) direction, illustrated by arrow 17, may also be possible, with an optional axial pushing force applied to the mandrel in the direction of arrow 17.
(50) The mandrel 102 includes a tubular structure which extends into the outer housing assembly 104. A first or upper end of the mandrel 102 includes a suitable connector 106 for facilitating connection with a suitable deployment or drive structure, such as a work string (not shown). A releasable rotary connection 107 is provided between the mandrel 102 and housing 104. In the present example the releasable rotary connection 107 includes a splined connection, and when the apparatus 100 is configured as shown in
(51) To aid the current description an enlarged split view of the jarring apparatus 100 in region 7B of
(52) As in the previously described example, the apparatus 100 includes a thrust assembly (or thrust bearing) 108 interposed between the mandrel 102 and housing 104. In the illustrated example the thrust assembly 108 includes a first thrust shoulder 110 provided on the mandrel 102, and a second thrust shoulder 112 provided on the housing 104. The first thrust shoulder 110 is provided on a coupling 111 which provides a connection between separate mandrel components. As will be described in further detail below, the coupling 111 also includes an impact surface 214 which is configured to impact against a matching impact surface 216 on the housing 104 to provide a secondary linear impact function within the apparatus 100.
(53) In the configuration shown in
(54) The apparatus 100 further comprises a jarring mass 114 radially positioned between the mandrel 102 and housing 104, and being axially moveable in reverse directions (directions 16, 17) relative to both the mandrel 12 and housing 14. The jarring mass 114 may be of any required length, for example in accordance with a desired weight to be provided, and in the present example the apparatus 100 is illustrated axially split over the length of the jarring mass 114 to reflect the non-specific length requirement of the mass 114.
(55) The jarring mass 114 includes a first impact surface 116 (provided on an impact insert), and the housing 104 includes a second impact surface 118 (also provided on an impact insert), wherein, in use, reciprocating axial movement of the jarring mass 114 causes the first and second impact surfaces 116, 118 to axially impact together, thus generating repeated axial jarring forces within the apparatus 100. In an alternative example the mandrel 102 may comprise an axial impact surface, alternative to or in addition to the impact surface provided on the housing 104. As the jarring mass 114 is responsible for generating the impact within the apparatus 100, the jarring mass may thus also be defined as a hammer.
(56) A force mechanism in the form of a power spring 120 (e.g., a Bellville spring stack) is provided within the apparatus 100, and is configured, in use, to bias the jarring mass 114 to move axially in the direction of arrow 16, and thus to bias the first and second impact surfaces 116, 118 into engagement. A mass pusher sleeve 122 extends between the spring 120 and the jarring mass 114, such that the spring 120 may act indirectly on the jarring mass 114, and vice versa. In the present example the mass pusher sleeve 122 extends past a coupling 124 of the housing 104, and as also shown in the exploded view of
(57) The mandrel 102 carries a spring pick-up ring 130 which defines an annular shoulder 132. In the initial configuration of
(58) The spring pick-up ring 130 may be adjustably mounted on the mandrel 102, which may allow a user to set the spring pick-up point within the apparatus 100. Furthermore, in some examples the spring pick-up ring 130 may be releasably secured to the mandrel 102, for example via a shear pin connection. Such a releasable connection may permit the spring pick-up ring 130 to be released upon exposure to an over-load condition within the apparatus, thus providing a degree of load protection.
(59) The apparatus 100 further comprises a lifting assembly or mechanism 136 which includes a first lifting cam structure 138 rotatably fixed to the outer housing 104 (in a manner described later), and a second lifting cam structure 140 rotatably fixed relative to the mandrel 102 via keys 142. The keys 142 are engaged within axial key-ways 144 within the mandrel 102 such that relative axial movement is permitted between the second lifting cam structure 140 and the mandrel 102. A cam pusher sleeve 146 extends axially between the second lifting cam structure 140 and the jarring mass 114. As will be described in detail below, relative rotation between the mandrel 102 and housing 104 causes the first and second lifting cam structures 138, 140 to cooperate to cause cyclical lifting and dropping of the second lifting cam structure 140, thus facilitating lifting and dropping of the jarring mass 114 to generate impact between the impact surfaces 116, 118.
(60) Reference is additionally made to
(61) The complementary rotary cam profiles 148, 158 inter-engage and cooperate upon relative rotation therebetween to cyclically cause the cam structures 138, 140 to be displaced in one axial direction in a lifting phase, and to be displaced in a reverse axial direction in a dropping phase, as illustrated in
(62) Following completion of this lifting phase the drop-off portions 154, 164 become aligned, allowing the cam structures 138, 140 to “drop” and cause reverse axial displacement in a dropping phase, as illustrated in
(63) Following this dropping phase the cam lobes 150, 160 become aligned with the opposing base portions 156, 166, as illustrated in
(64) Loading may be applied between the first and second cam structures 138, 140 which is a function of the biasing force provided by the spring 120. In this respect such loading may be controlled by appropriate selection of the spring 120, by the extent of compression of the spring 120 caused by relative movement between the mandrel 102 and housing 104, and by virtue of the load limiting effect of the thrust assembly 108, which will be described in more detail below. This may assist to increase the longevity of the first and second cam structures 138, 140, and thus of the lifting assembly 136.
(65) Referring again to
(66) The first cam structure 138 is configured to be selectively axially fixed and released relative to the housing 104 via a hydraulic locking system. The hydraulic locking system functions to fix the first cam structure 138 relative to the housing 104 during the lifting phase between the first and second cam structures 138, 140, which thus permits the cooperation of the first and second cam profiles 148, 158 to cause the jarring mass 114 to be lifted in the direction of arrow 17 by the second cam structure 140, against the bias of the spring 120, and thus axially separate the first and second impact surfaces 116, 118. The hydraulic locking system also functions to release the first cam structure 138 relative to the housing 104 prior to completion of the lifting phase between the cam structures 138, 140, with such axial release permitting the spring 120 to drive the jarring mass 114 in the direction of arrow 16 and cause the impact surfaces 116, 118 to be rapidly impacted together, to generate a jarring force.
(67) In the present example, the hydraulic locking system 186 includes a hydraulic chamber 184 which is defined radially between the mandrel 102 and housing 104, and axially between the first cam structure 138 and the coupling portion 180. A valve assembly 186 is provided between the hydraulic chamber 184 and a flow path 188 extending through the mandrel 104, wherein the valve assembly 186 is configurable between open and closed positions by relative rotation between the mandrel 102 and housing 104. When the valve assembly 186 is in its closed position fluid communication between the hydraulic chamber 184 and flow path 188 is prevented, thus hydraulically locking the hydraulic fluid in the hydraulic chamber 184, effectively axially fixing the first cam structure 138 relative to the housing 104. When the valve assembly 186 is in its open position fluid communication between the hydraulic chamber 184 and flow path 188 is permitted, allowing fluid to be displaced from the hydraulic chamber 184, and effectively axially releasing the first cam structure 138 from the housing 104.
(68) Reference is additionally made to
(69) The valve assembly 186 further comprises a valve selector portion 196, which is formed by the mandrel 102, and includes a single port 198 extending radially through the valve selector portion 196 (two diametrically opposed ports could be provided in the selector portion 196). When the mandrel 102 and housing 104 are in the illustrated relative axial configuration of
(70) Referring again to
(71) The process of releasing the axial connection, in reverse directions, is illustrated in
(72) The connection 200 may be subsequently reset, but relieving any pulling force on the mandrel 102, and/or by setting a pushing force on the mandrel 102, to re-align the groove 204 on the mandrel 102, along the dogs 202 to be released and return to the initial position.
(73) The connection 200 may also permit axial release in a reverse direction, which is illustrated in
(74) In the present example the ability to permit the described reverse axial release of the mandrel 102 in the direction of arrow 17 may function to provide a linear jar within the apparatus 100. In this respect, and again with reference to
(75) Referring again to
(76) A full cycle of operation of the apparatus 100 will now be described with reference to
(77) Referring initially to
(78) When in the configuration of
(79) The corresponding configuration of the lifting assembly 136 is illustrated in
(80) Rotation of the mandrel 102 relative to the housing 104 eventually causes the valve assembly 186 to close by misalignment of the ports 194, 198, as illustrated in
(81) Continued rotation of the mandrel 102, illustrated in
(82) Further rotation of the mandrel 102, illustrated in
(83) Further rotation of the mandrel 102, illustrated in
(84) As illustrated in
(85) The configuration of the apparatus 100 upon further rotation of the mandrel 102 is illustrated in
(86) Further rotation of the mandrel 102, for example now 180 degrees relative to the initial position of
(87) The timing of the lifting and dropping phases of the lifting structures 138, 140 and the opening and closing of the valve assembly 186 may be readily adjusted to achieve the desired operation of the apparatus 100. For example, delaying the opening of the valve assembly 186 may permit a greater separation between impact surfaces 114, 116 to be achieved, and thus more energy to be generated by the spring 120.
(88) The common operation of the valve assembly 186 and the lifting assembly 136 by the relative rotation between the mandrel 102 and the housing 104 may facilitate the appropriate timing of operation to be readily achieved and adjusted, for example by simple relative alignment of the different components on the mandrel 102 and/or housing 104.
(89) In the operational example described above the overpull applied on the mandrel 102 is such that the thrust assembly 108 is engaged. In this case the force applied for each impact event will be the same as developed by the spring 120, irrespective of any increasing pulling force applied on the mandrel 102 (or alternatively increased loading applied on the housing 104). However, rotary jarring can still be achieved even before the load limit has been reached (i.e., with the thrust assembly 108 not engaged). Such an example configuration is shown in
(90) As described above, the apparatus 100 is also configured such that a linear jar can be generated in a reverse or downward direction. Such a downward linear jar operation is illustrated in
(91) As described above, the frequency of jarring may be dictated by the form of the lifting structures 138, 140, specifically by the number of cam lobes 150, 160 present. In the example described above each lifting structure 138, 140 includes two cam lobes 150, 160, such that two jarring events may be generated for a single full 360 degrees of rotation. As such, increasing or decreasing the number of cam lobes present may alter the jarring frequency for a given rotational speed. An alternative example of a first lifting structure, in this case represented by reference numeral 338 is provided in FIG. 24, wherein four cam lobes 350 are provided.
(92) With such a modified cam construction a modified valve assembly will be required to accommodate this. Such an example modified valve construction 386 is illustrated in
(93) In the example provided above the apparatus 100 is configured for rotary jarring in an uphole direction. In other examples, however, a jarring apparatus may be provided which permits rotary jarring in a downhole direction. An example of such a jarring apparatus, which is generally identified by reference numeral 400, is illustrated in
(94) The apparatus 400 includes a mandrel 402 which extends into a housing assembly 404, wherein a releasable rotary connection 407 and a releasable axial connection 500 are provided between the mandrel 402 and housing 404, and the apparatus 400 further includes a thrust assembly 408 which includes thrust shoulders 410, 412. An axially moveable jarring mass 414 is provided radially between the mandrel 402 and housing 404, and includes a first impact surface 416 which is configured to engage a second impact surface 418 mounted on the housing 404. A force generator in the form of a spring 420 is provided within the apparatus 400 and is configured to bias the jarring mass 412, via pusher sleeve 422, in the direction of arrow 17, to engage the impact surfaces 416, 418. The mandrel 402 includes a spring pick-up ring 430 which engages and compresses the spring 420 upon movement of the mandrel 402 in the direction of arrow 17.
(95) The apparatus 400 further comprises a lifting assembly 436 and associated valve assembly 486, which function upon relative rotation between the mandrel 402 and housing 404 to cyclically lift and drop the jarring mass 414, thus generating repeated impact between impact surfaces 416, 418.
(96) When rotary jarring is required, as illustrated in
(97) The apparatus 400 is also configured to permit linear jarring in an uphole direction, as illustrated in
(98) In the example apparatuses 100, 400 described above a hydraulic locking system is provided which cyclically hydraulically locks and releases the first lifting structure relative to the housing. Specifically, an example described above (apparatus 100) includes a valve assembly 186 incorporating radially arranged ports 194, 198 and operable to selectively isolate and communicate a hydraulic chamber 184 with a flow path 188 through the apparatus 100. However, other examples may use a different form of valve assembly, for example one which includes axial ports. Further, the function of the flow path 188 to supply and receive fluid from the hydraulic chamber 184 may be instead provided by a further hydraulic chamber. Such alternative examples will now be described with reference to
(99) Referring initially to
(100) The apparatus 500 includes a mandrel 502 and housing 504, and a lifting assembly 536 which includes cooperating first and second lifting structures 538, 540. The lifting assembly 536 is operated by relative rotation between the mandrel 502 and the housing 504 to cause the second lifting structure 540 to act on, directly or indirectly, a jarring mass (not shown), to permit the jarring mass to reciprocate within the apparatus and generate jarring forces. The first lifting structure 538, as in previous examples, is configured to be hydraulically locked and released relative to the housing 504 using a hydraulic locking system. In the present example, the hydraulic locking system includes a first hydraulic chamber 584 which is defined between the mandrel 502, housing 504 and the first lifting structure 538. In the present example the first hydraulic chamber 584 includes a space immediately behind the first lifting structure 538, an annular gap 222 defined between the mandrel 502 and the housing 504, and a valve chamber 224. In the present example the hydraulic locking system further includes a second hydraulic chamber 588 defined between the mandrel 502, housing 504 and a floating piston 226, wherein the floating piston 226 is sealed relative to the mandrel 502 and housing 504. The floating piston 226 is axially moveable in a radial space 228 and is spring biased by spring 230 in a direction to reduce the volume of the second hydraulic chamber 588. In the present example the second hydraulic chamber 588 includes the space immediately behind the floating piston 226 and gun drilled holes 232 through a body portion 234 of the housing 504. A volume of an incompressible hydraulic fluid, such as hydraulic oil is contained within the first and second hydraulic chambers 584, 588. In some examples, the hydraulic fluid may be pre-pressurised. This may allow or accommodate for any fluid compression, and gas compression and small leakage.
(101) Although not illustrated, a pressure relief arrangement (e.g., a pressure relief valve) may be provided within the hydraulic locking system to prevent or minimise risk of overpressure causing damage.
(102) A valve assembly 586 is interposed between the mandrel 502 and housing 504, and also between the first and second hydraulic chambers 584, 588, and is configurable between open and closed positions by relative rotation between the mandrel 502 and housing 504. When the valve assembly 586 is in its closed position fluid communication between the first and second hydraulic chambers 584, 588 is prevented, thus hydraulically locking the hydraulic fluid in the first hydraulic chamber 584, effectively axially fixing the first lifting structure 538 relative to the housing 504.
(103) When the valve assembly 586 is in its open position fluid communication between the first and second hydraulic chambers 584, 588 is permitted, allowing fluid to be displaced from the first hydraulic chamber 584 to the second hydraulic chamber 588, with such fluid displacement accommodated by an increase in the volume of the second hydraulic chamber 588 by virtue of movement of the floating piston 226. Such displacement of fluid from the first hydraulic chamber 584 may effectively axially release the first lifting structure 538 from the housing 504.
(104) The floating piston 226 may also function to accommodate thermal expansion/contraction of the fluid within the hydraulic locking system.
(105) Reference is additionally made to
(106) The valve assembly 586 further comprises a gate valve selector 596 which is rotatably fixed relative to the mandrel 502 via keys (not shown) which extend through key slots 240 in the valve selector 596. The valve selector 596 includes two circumferentially arranged ports 598 which are arranged at the same circumferential spacing as the corresponding ports 594 in the valve nose 590 (i.e., also diametrically opposed).
(107) The valve selector 596 is axially engaged against the valve nose 590, with a gate spring 242 applying a biasing force therebetween. Relative rotation between the mandrel 502 and housing 504 causes corresponding relative rotation and sliding engagement between the valve nose 590 and the valve selector 596, thus cyclically aligning and misaligning the ports 594, 598, as illustrated in
(108) In the various examples described above jarring is provided by an impact between two surfaces, specifically impact between a jarring mass and one or both of a mandrel and housing. However, a jarring or vibratory effect may be achieved without necessarily requiring impact. For example, the reciprocating action of the jarring mass, with the repeated deceleration to provide the direction change, may permit vibration or jarring to be generated. As such, while the examples above include impact surfaces, these are not essential.
(109) As mentioned previously, a jarring apparatus according to the present disclosure may be used in multiple different applications, whether within or outside of a wellbore environment. An example use of a jarring apparatus 600 is illustrated in
(110) In an alternative exemplary use, illustrated in
(111) In a further alternative exemplary use, illustrated in
(112) Multiple other exemplary uses are possible, such as in running in equipment, in cementing operations to provide a vibration effect to encourage better cement placement, piling operations and the like.
(113) In the examples provided above jarring is achieved by providing impact between impact surfaces. However, jarring may also be achieved without necessarily requiring such impact. Examples of jarring apparatuses which function to provide jarring without impact are illustrated in
(114) Referring first to
(115) Furthermore, instead of impact surfaces, the apparatus 910 includes an arresting mechanism in the form of a gas spring 8 provided between the jarring mass 924 and the housing 914. A similar gas spring may also or alternatively be provided between the jarring mass 924 and the mandrel 912. In use, relative rotation between the mandrel 912 and housing 914 operates the lifting mechanism 936 to “lift” the jarring mass 924 against the bias of force mechanism 932, and subsequently allow the jarring mass to “drop” and be driven by action of the force mechanism 932. Such movement of the jarring mass 924 under the drive of the force mechanism 932 may be arrested by the gas spring 8, thus generating a jarring effect. Continuous operation may thus generate repeated jarring effects.
(116)
(117) It should be recognised that the examples provided herein are indeed only exemplary, and that various modifications may be made thereto.