A CENTRIFUGAL SEPARATOR
20220258181 · 2022-08-18
Inventors
Cpc classification
B04B5/10
PERFORMING OPERATIONS; TRANSPORTING
B04B7/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
B04B7/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A centrifugal separator for separating a dairy product into at least a liquid light phase and a heavy phase. The centrifugal separator comprises a disc stack of frustoconical discs arranged inside the centrifuge bowl. The disc stack comprises a first set of discs and a second set of discs. The discs in the first set of discs are separated from each other by spot-formed spacing members and with a distance that is smaller than 0.3 mm, and the discs in the second set of discs are separated from each other with a distance that is larger than 0.3 mm.
Claims
1. A centrifugal separator for separating a dairy product into at least a liquid light phase and a heavy phase, the centrifugal separator comprising a centrifuge bowl arranged for rotating around an axis of rotation, a feed inlet for suppling the dairy product to be separated into the centrifuge bowl; a first centrifugal separator outlet for discharging a separated liquid light phase; a second centrifugal separator outlet for discharging a separated heavy phase; a disc stack of frustoconical discs arranged inside the centrifuge bowl, the disc stack comprises a first set of discs, a second set of discs, wherein the discs in the first set of discs are separated from each other by spot-formed spacing members and with a distance that is smaller than 0.3 mm, and the discs in the second set of discs are separated from each other with a distance that is larger than 0.3 mm.
2. The centrifugal separator according to claim 1, wherein the disc stack further comprising an intermediate disc arranged between a first and a second set of discs, wherein the intermediate disc has a thickness that is larger than the thickness of the discs of the first and second sets.
3. The centrifugal separator according to claim 2, wherein said intermediate disc is arranged axially on top of a first set of discs.
4. The centrifugal separator according to claim 1, wherein the spot-formed spacing members are integrally formed in a surface of the discs in the first set of discs.
5. The centrifugal separator according to claim 1, wherein the discs of the second set of discs are separated by elongated spacing members extending in a radial direction.
6. The centrifugal separator according to claim 1, wherein the number of discs in the first set of discs is higher than the number of discs in second set of discs.
7. The centrifugal separator according to claim 1, wherein there are less than 50 discs in each second set of discs.
8. The centrifugal separator according to claim 1, wherein the centrifugal separator comprises at least two separate sets of the second set of discs.
9. The centrifugal separator according to claim 1, wherein a second set of discs is arranged as the axially uppermost portion of the disc stack.
10. The centrifugal separator according to claim 9, wherein the second set of discs arranged as the axially uppermost portion of the disc stack comprises 3-10 discs that are separated from each other with a distance that is between 0.8-2.0 mm.
11. The centrifugal separator according to claim 9, wherein a second set of discs is further arranged around the axially central portion of the disc stack.
12. The centrifugal separator according to claim 11, wherein the second set of discs arranged as the axially uppermost portion of the disc stack comprises 3-10 discs that are separated from each other with a distance that is between 0.8-2.0 mm and the set of discs arranged around the axially central portion of the disc stack comprises 3-10 discs that are separated from each other with a distance that is between 0.8-2.0 mm.
13. The centrifugal separator according to claim 1, wherein a second set of discs is arranged as the axially lowermost portion of the disc stack.
14. A separation system for separating a dairy product, the separation system comprising a centrifugal separator according to claim 1; and a clarifying centrifugal separator for separating solids out of the dairy product; wherein the clarifying centrifugal separator is arranged upstream of the centrifugal separator such that a centrifugal separator outlet for a separated liquid light phase of the clarifying centrifugal separator is connected to the feed inlet of the centrifugal separator, and further wherein the clarifying centrifugal separator is arranged for discharging a liquid light phase comprising particles having a maximum size of 0.2 mm from the centrifugal separator outlet for a separated liquid light phase.
15. A method of separating a dairy product using the centrifugal separator according to claim 1, comprising providing a flow of the dairy product through the first set of discs in the disc stack arranged in the centrifugal separator, and providing the flow of the dairy product through the second set of discs.
16. A method of separating a dairy product using the separation system according to claim 14, comprising providing a flow of the dairy product through the first set of discs in the disc stack arranged in the centrifugal separator, and providing the flow of the dairy product through the second set of discs.
Description
DRAWINGS
[0028] Embodiments of the invention will now be described, by way of example, with reference to the accompanying schematic drawings.
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
DETAILED DESCRIPTION
[0037] Embodiments of the invention will now be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all, embodiments of the invention are shown. The invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
[0038]
[0039] The disc stack 102 comprises a first set of discs 106 and a second set of discs 107. The discs 103 in the first set of discs 106 are separated from each other by spot-formed spacing members 120 and with a distance that is smaller than 0.3 mm, and the discs 103 in the second set of discs 107 are separated from each other with a distance that is larger than 0.3 mm.
[0040] The separator 100 illustrated in
[0041] As illustrated in
[0042] As a further alternative, the separator 100 could comprise a first centrifugal separator outlet 115 for discharging a separated liquid light phase LP, a second centrifugal separator outlet 114a for discharge of a separated liquid heavy phase HP and a further centrifugal separator outlet 114b for discharge of a separated sludge phase. Such an example is illustrated in
[0043]
[0044] The discs 103 in the first and second sets of discs 106 may have open center portions receiving a centering element 111 arranged in the centrifuge bowl 101. The separation discs 103 of the first and second sets may thus be accurately aligned with the axis of rotation X of the centrifuge bowl 101.
[0045] As illustrated in
[0046] Furthermore, the intermediate disc 124 may have a radius that is larger than the radius of the discs of both the first and second sets.
[0047] Shown in
[0048] In the embodiment shown in
[0049] Further, there may be less than 50, such as less than 30, such as less than 15, discs 103 in each second set of discs 107.
[0050] Furthermore, as an example, at most 15%, such as at most 10%, such as at most 7% of the total number of discs may be discs of the second set 107.
[0051] As a further example, at least 3% such as at least 5% of the total number of discs may be may be discs of the second set 107. Thus, between 3-15%, such as 3-10%, such as 5-15%, such as 5-10%, of the total number of discs may be discs of the second set 107.
[0052] The discs 103 of the first 106 and/or the second 107 sets could be metal discs, such as discs of stainless steel.
[0053]
[0054]
[0055] The spot-formed spacing members 120 may be integrally formed in a surface 122, 123 of the discs 103 in the first set of discs 106. The spot-formed spacing members 120 could thus be of the same material as the rest of the disc and may be formed when forming the frustoconical shape of the disc. Thus, the spot-formed spacing members 120 could be pressed as indentations of the disc material. Further, the spot-formed spacing members 120 could extend between 0.20-0.30 mm from the surface of the disc 103. As an example, the method as disclosed in WO15091846 could be used for forming such integrally formed spacing members.
[0056] The height of the spot formed spacing members are such that the distance between the discs is less than 0.3 mm in the first set 106 of discs. As an example, the distance between the discs in the first set 106 of discs may be between 0.20-0.30 mm.
[0057] The spot-formed spacing members could extend to a width that is less than 5 mm on the surface 122, 123 of the disc 103, such as less to a width that is less than 2 mm, such as less than 1 mm, along the surface of the disc. Thus, a spot-formed spacing member could occupy an area that is less than 20 mm.sup.2, such as less than 10 mm.sup.2 such as less than 5 mm.sup.2, such as less than 1 mm.sup.2, on the surface of the separation disc 103. Due to the small size, the spacing members may be provided in greater number without blocking or significantly impeding the flow of fluid mixture between the discs in the first set of discs. The inner or outer surface of the separation disc may have a surface density of the spot-formed spacing members that is above 10 spacing members/dm.sup.2, such as above 50 spacing members/dm.sup.2, such as about or above 100 spacing members/dm.sup.2.
[0058] Furthermore, the separation discs 103 of the first set 106 may have a thickness that is less than 0.50 mm, such as less than 0.40 mm, such as less than 0.30 mm. As an example, the separation discs 103 of the first set 106 may have a thickness that is between 0.20 and 0.40 mm, such as between 0.28-0.40 mm.
[0059] The spot-formed spacing members may further be tip-shaped, i.e. having a cross-section that decreases with the height from the surface of the separation disc 103.
[0060] The discs 103 in the first set of discs 106 are separated from each other by a first distance 108, and the discs 103 in the second set of discs 107 are separated from each other by a second distance 109.
[0061]
[0062] The distance 108 between the discs 103 in the first set 106 is smaller than 0.3 mm, such as between 0.1-0.3 mm, such as between 0.2-0.3 mm. The distance 109 between the discs 103 in the second set 107 is higher than the distance 108 between the discs in the first set 106, such as above 0.3 mm, such as 0.4-1.0 mm, such as between 0.5-1.0 mm.
[0063] Having discs 103 in the first set 106 which are separated from each other by a distance which is smaller than the distance between the discs 103 in the second set 107 allows for an efficient separation of the dairy product in the first set of discs 106, and any particles that have a diameter that is larger than the distance 108 between the discs in the first set 106 may escape through the larger distances 109 between the discs in the second set 107. Thus, the two sets of discs 106, 107 decreases the risk for build-up of particles, such as fat globules, between the discs 103. In the separation of e.g. milk, this provides for maintaining a high skimming efficiency for a given size of the separator 100. When the milk flows into the first set of discs 106, the fat globules may have decreased in amount and/or size. The risk of occlusion or plugging of fat in the disc stack 102 is thus reduced while a high efficiency can be provided. This is particularly advantageous in low temperature conditions where the milk is not heated, as the tendency for accumulation of the fat is increased in these cases. As the risk of fat occlusion is reduced, there is also a reduced need for cleaning the disc stack 102, i.e. less resources has to be spend on the maintenance of the separator 100, and the throughput in the production line can also be increased due to less interruptions from maintenance operations.
[0064] The number of discs 103 in the first set of discs 106 may be higher than the number of discs 103 in the second set of discs 107, as schematically illustrated in
[0065] A ratio between the number of discs 103 in the first set of discs 106 to the number of discs 103 in the second set of discs 106 may be in the range of 10-100.
[0066] The number of discs 103 in the first set of discs 106, having the decreased separation distance 108, may be in the range of 20-300 discs. Having a number of discs 103 of the first set 106 in this range provides for efficient separation of the dairy product.
[0067] As an example, the distance 108 between the discs in the first set 106 may be 0.2-0.3 mm and the distance 109 between the discs in the second set 107 may be between 0.4-1.0 mm, such as between 0.5-0.8 mm.
[0068] The discs 103 in the first set of discs 106 may have a reduced diameter center portion 112 coaxially aligned with the open center portion 110 of the discs 103 in the second set of discs 107. The reduced diameter center portion 112 of the discs 103 in the second set 107 is shown in the example of
[0069]
[0070] As an example, a second set of discs may be arranged as the axially uppermost portion of the disc stack 102. “The uppermost portion” does not include the top disc but only refers to the separation discs. Thus, a disc stack 1002 in which a second set of disc is arranged as the uppermost portion may still have a top disc 125.
[0071] The disc stack 102 shown in
[0072] In embodiments, a second set of discs 107 is further arranged around the axially central portion of the disc stack 102. Such a disc stack is shown in
[0073] In embodiments, a second set of discs 107 is arranged as the axially lowermost portion of the disc stack 102. An example of such a disc stack 102 is shown in
[0074] The second set of discs 107 that is arranged as the axially lowermost portion of the disc stack 102 may have a diameter that is smaller than the discs of the first set of discs 106. In this example, the discs in the lowermost portion have radius that is substantially equal to the radial position of the distribution openings 117, i. a radius of r2. In the disc stack shown in
[0075] Further, as an example, the second set of discs 107 arranged as the axially uppermost portion of the disc stack 102 may comprising 1-5 discs that are separated from each other with a distance that is between 0.5-2.0 mm. The disc stack shown in
[0076]
[0077] The disc stack as shown in
[0078]
[0079] A clarifying separator refers to a centrifugal separator, also known as a “clarifier” in the art of separation technology.
[0080] The use of a clarifying separator 150 upstream of the centrifugal separator may further reduce the amount of particles in the dairy product that is to be separated in the centrifugal separator 100. The dairy product may for example be selected from milk and whey.
[0081] The dairy product may thus first enter the feed inlet 152 of the clarifying separator 150. A separated heavier phase comprising particles may be continuously discharged via heavy phase outlet 153 of the clarifying separator 150, whereas the liquid light phase, comprising dairy product with a lower amount of solids, may be continuously discharged via a liquid light outlet 151 and transported to the feed inlet 113 of the centrifugal separator 100. The clarifying separator 150 may further comprise sludge outlets at the periphery of the centrifuge bowl in which the separation takes place. Such sludge outlets may be arranged for intermittent discharge of a separated solids or sludge phase.
[0082]
[0083] The dairy product may be milk or whey, such as cold milk. The cold milk may be milk which is not heated. The temperature of the cold milk may be below 30° C. or below 20° C. in some examples. The temperature of the cold milk may also be below 17° C. or below 14° C. in some examples. The temperature of the cold milk may also be below 13° C. or below 10° C. in some examples. The tendency of the fat to form larger aggregates of fat particles may increase with the lowering of the temperature. Thus, the separator 100 provides for a particularly advantageous increase in skimming efficiency and reduced risk of such fat blockage of fat blockage as the temperature of the milk is reduced further across the ranges as exemplified above.
[0084] From the description above follows that, although various embodiments of the invention have been described and shown, the invention is not restricted thereto, but may also be embodied in other ways within the scope of the subject-matter defined in the following claims.