AN AEROSOL-GENERATING DEVICE AND A METHOD OF GENERATING A MIXED AEROSOL
20220273031 · 2022-09-01
Assignee
Inventors
- Jakub BIALEK (Neuchatel, CH)
- Robert EMMETT (Neuchatel, CH)
- Ana Isabel GONZALEZ FLOREZ (Neuchatel, CH)
- Jean-Pierre SCHALLER (Neuchatel, CH)
Cpc classification
B05B5/0255
PERFORMING OPERATIONS; TRANSPORTING
A24F40/42
HUMAN NECESSITIES
A24F40/30
HUMAN NECESSITIES
B05B5/0535
PERFORMING OPERATIONS; TRANSPORTING
International classification
A24F40/30
HUMAN NECESSITIES
A24F40/42
HUMAN NECESSITIES
Abstract
An aerosol-generating device is provided, including: a first storage portion; a first liquid aerosol-forming substrate contained within the first storage portion; an electrospray device to generate a first aerosol from the first liquid aerosol-forming substrate, the electrospray device including a nozzle to receive the first liquid aerosol-forming substrate from the first storage portion, and a voltage circuit including a circuit ground, the voltage circuit to apply a voltage difference between the first liquid aerosol-forming substrate and the circuit ground; a second storage portion; a second liquid aerosol-forming substrate contained within the second storage portion; a heater to heat second liquid aerosol-forming substrate from the second storage portion; and a mixing chamber in fluid communication with the nozzle and the heater, the heater being downstream of the nozzle. A method of generating a mixed aerosol by the aerosol-generating device is also provided.
Claims
1.-15. (canceled)
16. An aerosol-generating device, comprising: a first storage portion; a first liquid aerosol-forming substrate contained within the first storage portion; an electrospray device configured to generate a first aerosol from the first liquid aerosol-forming substrate, the electrospray device comprising: a nozzle configured to receive the first liquid aerosol-forming substrate from the first storage portion, and a voltage circuit comprising a circuit ground, the voltage circuit being configured to apply a voltage difference between the first liquid aerosol-forming substrate and the circuit ground; a second storage portion; a second liquid aerosol-forming substrate contained within the second storage portion; a heater configured to heat second liquid aerosol-forming substrate from the second storage portion; and a mixing chamber in fluid communication with the nozzle and the heater, wherein the heater is downstream of the nozzle.
17. The aerosol-generating device according to claim 16, wherein the nozzle comprises a capillary tube in fluid communication with the first storage portion.
18. The aerosol-generating device according to claim 16, wherein the voltage circuit further comprises a voltage terminal electrically connected to at least one of the first storage portion and the nozzle, and wherein the voltage circuit is further configured to apply the voltage difference between the voltage terminal and the circuit ground.
19. The aerosol-generating device according to claim 16, wherein the voltage circuit further comprises a substrate voltage terminal in contact with the first liquid aerosol-forming substrate, and wherein the voltage circuit is further configured to apply the voltage difference between the substrate voltage terminal and the circuit ground.
20. The aerosol-generating device according to claim 19, wherein the voltage circuit is further configured to apply a voltage difference of between 1 kilovolt and 20 kilovolts.
21. The aerosol-generating device according to claim 16, further comprising at least one of a mesh and a perforated plate disposed downstream of the nozzle.
22. The aerosol-generating device according to claim 21, wherein the at least one of the mesh and the perforated plate is electrically connected to the circuit ground.
23. The aerosol-generating device according to claim 16, wherein the first liquid aerosol-forming substrate comprises at least one of nicotine, glycerol, and propylene glycol.
24. The aerosol-generating device according to claim 16, further comprising a liquid dispensing apparatus configured to dispense the first liquid aerosol-forming substrate from the first storage portion to the nozzle.
25. The aerosol-generating device according to claim 16, wherein the second storage portion comprises a liquid transfer element, and wherein the second liquid aerosol-forming substrate is sorbed onto the liquid transfer element.
26. The aerosol-generating device according to claim 16, wherein the aerosol-generating device is configured to heat the heater to a temperature of between 80 degrees Celsius and 180 degrees Celsius.
27. The aerosol-generating device according to claim 16, wherein the second liquid aerosol-forming substrate comprises at least one of water, triethyl citrate, and a flavourant.
28. A method of generating a mixed aerosol by the aerosol-generating device according to claim 16, the method comprising: electrospraying a first liquid aerosol-forming substrate to generate a first aerosol; heating a second liquid aerosol-forming substrate to generate a second aerosol; and mixing the first aerosol and the second aerosol to generate the mixed aerosol.
29. The method according to claim 28, wherein the electrospraying the first liquid aerosol-forming substrate comprises electrospraying the first liquid aerosol-forming substrate at a voltage of between 1 kilovolt and 20 kilovolts.
30. The method according to claim 28, wherein the heating the second liquid aerosol-forming substrate comprises heating the second liquid aerosol-forming substrate to a temperature of between 80 degrees Celsius and 180 degrees Celsius.
31. The method according to claim 29, wherein the heating the second liquid aerosol-forming substrate comprises heating the second liquid aerosol-forming substrate to a temperature of between 80 degrees Celsius and 180 degrees Celsius.
Description
[0055] Specific embodiments will now be described, by way of example only, with reference to the accompanying drawings, in which:
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064] Referring to
[0065] The first storage portion 3 is a reservoir containing a supply of a first liquid aerosol-forming substrate 7. In this example, the first storage portion 3 is a simple container. The first liquid aerosol-forming substrate 7 may include any liquid or mixture of liquids that is readily capable of forming an aerosol by, for example, electrospray. For example, the first liquid aerosol-forming substrate 7 may include one or more of nicotine, glycerine and propylene glycol. In this specific example, the first storage portion 3 contains approximately five millilitres of the first liquid aerosol-forming substrate 7.
[0066] The electrospray device 4 is constructed and arranged to atomise and disperse the first liquid aerosol-forming substrate 7 contained within the first storage portion 3 from a liquid into a first aerosol. In the example shown in
[0067] The electrospray device 4 also includes a voltage circuit 10. The voltage circuit 10 is constructed and arranged to ionise (for example, charge) droplets of the first liquid aerosol-forming substrate 7 as the first liquid aerosol-forming substrate 7 passes through the nozzle 8. Ionising the first liquid aerosol-forming substrate 7 may cause the first liquid aerosol-forming substrate 7 to disperse as an aerosol.
[0068] The voltage circuit 10 is arranged to apply a voltage to at least one of the first storage portion 3 and the nozzle 8. Alternatively, in the examples shown in
[0069] The electrospray device 4 may produce a wide range of droplet sizes within the generated first aerosol. To homogenise the droplet sizes within the generated aerosol by removing or resizing droplets that are above a desired maximum size, the aerosol-generating device 1 may further comprise a perforated plate. In one example, the perforated plate is positioned between the aerosol nozzle 8 and the mouthpiece 18. During use of the aerosol-generating device 1, the first aerosol that is generated by the electrospray device flows towards the perforated plate. The perforated plate comprises a plurality of apertures extending through the perforated plate. In one example, all of the apertures have the same diameter. The perforated plate is configured to remove or resize droplets with a diameter that is greater than the diameter of the apertures. For example, the perforated plate may include apertures have a diameter of 10 micrometres so that droplets with a diameter that is greater than 10 micrometres are removed or resized. In other words, the perforated plate may be formed from a mesh defining the plurality of apertures.
[0070] The second storage portion 5 is a reservoir containing a supply of a second liquid aerosol-forming substrate 13. In the example shown in
[0071] The heater 6 is constructed and arranged to heat the second liquid aerosol-forming substrate 13 from the second storage portion 5. The heater 6 is arranged to vaporise the second liquid aerosol-forming substrate 13 from a liquid into a second aerosol. The heater 6 may be located in a position within the aerosol-generating device 1 that enhances mixing of the second aerosol with the first aerosol. For example, as is shown in
[0072] The aerosol-generating device 1 includes a liquid dispensing apparatus 15. The liquid dispensing apparatus 15 is configured to dispense the first liquid aerosol-forming substrate 7 from the first storage portion 3 to the nozzle 9 of the electrospray device 4. The liquid dispensing apparatus 15 may be any type of liquid moving assembly. In the example shown in
[0073] The aerosol-generating device 1 may also include one or more air inlets 16. In the example shown in
[0074] In the example of
[0075] A mouthpiece 18 is also provided at one end of the housing 2. In the example of
[0076] The aerosol-generating device 1 also includes a power supply 19. The power supply 19 is arranged to supply electrical power to the heater 6 and the voltage circuit 10. The power supply 19 is therefore arranged to supply electrical power to the voltage terminal 11. The voltage circuit 10 may include a voltage boost converter to boost a voltage output from the power supply 19.
[0077] The aerosol-generating device 1 may also include a corona discharger 20 for neutralizing the charged first aerosol. The corona discharger may be located in the region of the mouthpiece 18.
[0078] Referring to
[0079] The method 100 may be triggered by a user input. For example, the aerosol-generating device 100 may comprise a user interface arranged to receive a user input. The user interface may comprise at least one of a mechanical switch or button, and a touch button such as a capacitive sensor. The aerosol-generating device 100 may comprise an airflow sensor arranged to sense airflow through the aerosol-generating device 100 when a user draws on the mouthpiece 18. The user input may comprise the user drawing on the mouthpiece 18.
[0080] At S1, the electrospray device 4 generates a first aerosol from the first liquid aerosol-forming substrate 7. In the example of
[0081] First, the liquid dispensing apparatus 15 dispenses the first liquid aerosol-forming substrate 7 from the first storage portion 3 and into the nozzle 8. The voltage circuit then applies a voltage difference between the circuit ground and the voltage terminal 11, which is electrically connected to the nozzle 8. This causes the first liquid aerosol-forming substrate 7 in the nozzle 8 to be ionised by the voltage circuit 10. The ionised first liquid aerosol-forming substrate 7 is then ejected out of the capillary tube 9 by the liquid dispensing apparatus 15 and is sprayed into the mixing chamber 17, towards the heater 6. The ionised first liquid aerosol-forming substrate 7 disperses into the mixing chamber 17 as the first aerosol because of Coulomb repulsion between the molecules of the first liquid aerosol-forming substrate 7.
[0082] At S2, the heater 6 generates the second aerosol from the second liquid aerosol-forming substrate 13. It will be appreciated that in some examples steps S1 and S2 run concurrently. In the example of
[0083] The heater 6 is activated and its heating element is heated to between 80 degrees Celsius and 180 degrees Celsius. The high temperature of the heater 6 vaporises the second liquid aerosol-forming substrate 13 provided on the liquid transfer element 14 to form the second aerosol. The second aerosol flows into the mixing chamber 17 due to natural convection.
[0084] At S3, the first aerosol and the second aerosol mix together to form a mixed aerosol. The first aerosol traverses the mixing chamber 17 when sprayed by the electrospray device 4. The flow of the first aerosol towards the mixing chamber 17 is enhanced as the user puffs through the mouthpiece 18. The puffing action of the user draws air into the housing 2 (for example, through air inlets 16) and in the direction of the mouthpiece 18. As this air is drawn towards the mouthpiece 18, the generated positive pressure assists in carrying the dispersed first aerosol to the mixing chamber 17. The mixed aerosol may then be inhaled through the mouthpiece 18 by the user. In the example shown in
[0085] An advantage of the arrangement shown in
[0086] In addition, the combination of using electrospray to form the first aerosol, and a heater to form the second aerosol, provides for a substantial increase in throughput of the mixed aerosol when compared to use of electrospray only.
[0087] Furthermore, the aerosol-generating device 1 is able to generate droplets of the mixed aerosol having a droplet size of about 400 nanometres. Advantageously, this may facilitate pulmonary delivery of the aerosol to a user.
[0088] Moreover, less insulating material is required in the housing 2 to protect the user from heat induced damage. With the above arrangement, the heater 6 is operated at relatively lower temperatures of between 80 degrees Celsius and 180 degrees Celsius compared to the much higher temperatures of between 200 degrees Celsius and 350 degrees Celsius used in typical fully thermal aerosol-generating devices. This is because the above aerosol-generating device 1 only thermally vaporises compounds that have a lower volatilisation temperature, such as water, rather than compounds having a higher volatilisation temperature, such as glycerol. Compounds having a higher volatilisation temperature are electrosprayed.
[0089] Referring to
[0090] In the example according to the second embodiment as shown in
[0091] With the arrangement shown in
[0092] Referring to
[0093] In the example according to the third embodiment as shown in
[0094] With the arrangement shown in
[0095] Referring to
[0096] In the example according to the fourth embodiment as shown in
[0097] The heater 6 in the example shown in
[0098] Referring to
[0099] In the example according to the fifth embodiment as shown in
[0100] In the aerosol-generating device 51 according to the embodiment shown in
[0101] With the example of the aerosol-generating device 51 of the fifth embodiment as shown in
[0102] Referring to
[0103] In the example according to the sixth embodiment as shown in
[0104] In the aerosol-generating device 61 according to the embodiment shown in
[0105] The exemplary embodiments described above are not intended to limit the scope of the claims. Other embodiments consistent with the exemplary embodiments described above will be apparent to those skilled in the art. Features described in relation to one embodiment may also be applicable to other embodiments.