USE OF AROMATIC ALCOHOL AS STRUCTURAL INDUCER AND METHOD FOR TREATING SILK FIBROIN
20220289652 · 2022-09-15
Inventors
Cpc classification
International classification
C07C31/135
CHEMISTRY; METALLURGY
Abstract
The present invention provides use of an aromatic alcohol as a structural inducer for silk fibroin, and also provides a method for treating silk fibroin. The method includes the following steps: bringing silk fibroin into contact with an aromatic alcohol-containing vapor or liquid to induce the structural transformation of silk fibroin, to obtain a water-insoluble silk fibroin, wherein the mechanical performance of the resulting silk fibroin material and the bonding strength between the silk fibroin material and a substrate material are over 50% higher than those of a silk fibroin material obtained by a traditional treatment method (induction with methanol, ethanol, and steam).
Claims
1. Use of an aromatic alcohol as a structural inducer for silk fibroin.
2. The use according to claim 1, wherein the aromatic alcohol is selected from the group consisting of the compounds having a structure below: ##STR00005## wherein m=0-5; X is methylene or oxygen; and R.sub.1, R.sub.2, R.sub.3, R.sub.4, R.sub.5, and R.sub.6 are each independently selected from hydrogen, phenyl, hydroxyl, carboxyl, an aldehyde group, keto, an ester group, an ether group, amino, nitro, cyano, amido, azo, amidino, oximido, a hydrazone group, halo, an acid halide, a sulfonic acid group, a disulfide bond, sulfydryl, phosphino, or a phosphate group.
3. The use according to claim 1, the aromatic alcohol is in a liquid or vapor state.
4. A treatment method for obtaining a water-insoluble silk fibroin material, comprising steps of: bringing silk fibroin into contact with an aromatic alcohol-containing vapor or liquid to induce the structural transformation of silk fibroin, to obtain the water-insoluble silk fibroin material.
5. The treatment method according to claim 4, wherein the aromatic alcohol is selected from the group consisting of the compounds having a structure below: ##STR00006## wherein m=0-5; X is methylene or oxygen; and R.sub.1, R.sub.2, R.sub.3, R.sub.4, R.sub.5, and R.sub.6 are each independently selected from hydrogen, phenyl, hydroxyl, carboxyl, an aldehyde group, keto, an ester group, an ether group, amino, nitro, cyano, amido, azo, amidino, oximido, a hydrazone group, halo, an acid halide, a sulfonic acid group, a disulfide bond, sulfydryl, phosphino, or a phosphate group.
6. The treatment method according to claim 4, wherein the silk fibroin material is in a dry state and has a moisture content of not higher than 30%.
7. The treatment method according to claim 4, wherein the silk fibroin material is soaked in an aromatic alcohol-containing liquid or the silk fibroin material is fumigated with an aromatic alcohol-containing vapor.
8. The treatment method according to claim 4, wherein when an aromatic alcohol-containing liquid is used for treatment, the treatment time is not less than 5 seconds; and the treatment temperature is 20-200° C.
9. The treatment method according to claim 4, wherein when an aromatic alcohol-containing vapor is used for treatment, the treatment time is not less than 5 min, and the treatment temperature is 25-200° C.
10. The treatment method according to claim 4, wherein the aromatic alcohol-containing vapor or liquid also comprises water and/or an alcohol inducer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0047] The specific embodiments of the present invention will be described in further detail with reference to embodiments. The following embodiments are intended to illustrate the present invention, instead of limiting the scope of the present invention.
[0048]
EXAMPLE 1: PREPARATION OF REGENERATED SILK FIBROIN
[0049] (1) 250 g of raw silkworm silk was weighed, and cut into segments having a length of about 15 cm each. 100 liters of pure water was heated by an electric heating tank, and 212 g of anhydrous sodium carbonate was slowly added when the water was nearly boiling, stirred until uniform, and continuously heated to boiling. Then raw silk was added, and timing was started when the raw silk was all submerged in the water. The raw silk was stirred every 7 min, and taken out after 30 min. The degummed silk was fed to a washing machine, and rinsed twice with pure water, following a set rinsing procedure. The dehydrated degummed silk was fed to an air dry oven, and dried for 12 to 18 hrs.
[0050] (2) A 9.3 M lithium bromide solution was prepared, and according to a bath ratio of the degummed silk to the lithium bromide solution of 1/4, the degummed silk was added. The degummed silk was dissolved in a dry oven at 60° C. for 4 hrs, taken out, and cooled to room temperature. The dissolved silk fibroin solution was added to a dialysis bag with a molecular weight cut-off of 3500, and dialyzed against pure water for 48 hrs, during which the water was changed 6 times. The dialyzed silk fibroin solution was filtered with 5 layers of gauze to remove impurities, and stored in a refrigerator at 2-8° C. for later use.
EXAMPLE 2: PREPARATION OF SILK FIBROIN FILM AND TEST OF MOISTURE CONTENT
[0051] (1) The silk fibroin solution obtained in Example 1 was diluted to a content of 4% by weight, and 2 mL of the solution was added to a plastic petri dish with a diameter of 3.5 cm. The solution was stood for more than 3 hrs, until the internal air bubbles were completely removed. Then, the solution was placed in a fume hood at room temperature, and air dried overnight to form a film. The moisture content (W %) of the silk fibroin film was determined by weight loss method:
W %=(W.sub.1−W.sub.2)/W.sub.1*100% (1)
[0052] where W.sub.1 represents the initial dry weight of the newly prepared silk fibroin film, and W.sub.2 represents the weight of the silk fibroin film after thorough drying (at 120° C. for 12 hrs). The experiment was repeated 5 times to improve the reliability of the experiment.
[0053] Experimental results show that the internal moisture content is about 3.64%, after the silk fibroin film is naturally air-dried for 12 hrs at room temperature.
EXAMPLE 3: TREATMENT OF SILK FIBROIN FILMS WITH LIQUIDS OR VAPORS CONTAINING DIFFERENT REAGENTS AND CHARACTERIZATION OF CHANGES IN THEIR MECHANICAL PERFORMANCE
[0054] (1) The silk fibroin films with a moisture content of about 3.64% prepared in Example 2 were respectively soaked in water, methanol, benzyl alcohol, ethanol, phenethyl alcohol, 2-phenoxyethanol, 3-Phenyl-1-propanol, 4-phenylbutanol and 1,3-butanediol, for 5 min at room temperature. Then the silk fibroin film soaked in each reagent was taken out, the remaining reagent on the surface was absorbed with filter paper, and the resulting sample was weighed. The weight change of the sample after treatment is shown in
[0055] (2) Then, the silk fibroin films of the present invention soaked in various alcohols were washed with ethanol to remove the non-specifically bound aromatic alcohol, and then washed with deionized water to remove residual ethanol. The sample was placed in a fume hood and dried overnight at room temperature.
[0056] The dried silk fibroin films of the above groups were dried, the dry weight W.sub.3 of each silk fibroin film was determined, and the weight change rate (W.sub.m %) of each group of sample was calculated from the weights of the sample before and after treatment.
W.sub.m %=(W.sub.1−W.sub.3)/W.sub.1*100% (2)
[0057] where W.sub.1 represents the initial dry weight of the silk fibroin film in Example 2. The experiment was repeated 5 times to improve the reliability of the experiment.
[0058] (3) The silk fibroin films with a moisture content of about 3.64% prepared in Example 2 were respectively placed on an upper layer of a specialized evaporating dish, and the lower layer was a certain amount of water, methanol, benzyl alcohol, ethanol, phenethyl alcohol, 2-phenoxyethanol, 3-Phenyl-1-propanol, 4-phenylbutanol and 1,3-butanediol respectively. The temperature of each group of experiments was set to 60° C., and the time was 3 hrs. Under the above conditions, the various reagents became a vapor, and were brought into contact with the silk fibroin films in the form of vapors.
[0059] (4) The silk fibroin film treated by the above method was taken out, the remaining reagent on the surface was removed by blow drying with an air blower, and the silk fibroin film was weighed immediately. The dry weight W.sub.4 of each silk fibroin film was determined, and The moisture content (W %) of the silk fibroin film was determined by weight loss method:
W.sub.n %=(W.sub.1−W.sub.4)/W.sub.1*100% (3)
[0060] where W.sub.1 represents the initial dry weight of the silk fibroin film in Example 2. The experiment was repeated 5 times to improve the reliability of the experiment.
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[0062] Further, the performance of the silk fibroin film after the above treatment was characterized as follows.
[0063] A. According to the test standard, the silk fibroin film treated with a liquid or vapor of different reagents in Step (1) and Step (3) was cut into a silk fibroin film of a certain area, and scanned for the wave number by an infrared spectrometer in a range of 400-4000 cm.sup.−1.
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[0065] B. Considering the different boiling points and saturated vapor pressures of different reagents, the influence of fumigation temperature on the induction of silk fibroin films was further investigated. In the present invention, the silk fibroin films prepared in Example 2 were respectively fumigated with water, methanol, benzyl alcohol, ethanol, phenethyl alcohol, 2-phenoxyethanol, 3-Phenyl-1-propanol, 4-phenylbutanol, and 1,3-butanediol and other reagents. The fumigation temperature was 25° C., 60° C. and 90° C., and the fumigation time was 2 hrs.
[0066] According to the test standard, the silk fibroin film treated following the above method was prepared into samples, and the breaking strength of the silk fibroin film was tested by Instron-3365 testing machine.
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[0068] C. The silk fibroin films treated with vapors of different reagents at 25° C., 60° C. and 90° C. were respectively adhered to a round platform of an electron microscope, and coated with a metal (10 mA, 90 s). At a voltage of 3 kV and a current of 10 μA, the surface topography was observed by cold-field-emission scanning electron microscopy, to determine the influence of different reagents on the surface morphology of silk fibroin.
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EXAMPLE 4: CHANGES IN BONDING FORCE BETWEEN DRY SILK FIBROIN FILMS AFTER TREATMENT WITH VAPORS OF DIFFERENT REAGENTS
[0070] (1) 2 silk fibroin films with a moisture content of about 3.64% prepared in Example 2 were laminated, placed horizontally, and pressed by a counterweight of 500 g, to laminate them together. Multiple groups of parallel experiments were performed, each group having at least two silk fibroin films. The silk fibroin film in each group was respectively soaked in water, methanol, benzyl alcohol, ethanol, phenethyl alcohol, 2-phenoxyethanol, 3-Phenyl-1-propanol, 4-phenylbutanol and 1,3-butanediol for 3 hrs, at room temperature.
[0071] (2) 2 silk fibroin films with a moisture content of about 3.64% prepared in Example 2 were laminated, placed horizontally, and pressed by a counterweight of 500 g, to laminate them together. Multiple groups of parallel experiments were performed, each group having at least two silk fibroin films. The silk fibroin film in each group was respectively fumigated with water, methanol, benzyl alcohol, ethanol, phenethyl alcohol, 2-phenoxyethanol, 3-Phenyl-1-propanol, 4-phenylbutanol and 1,3-butanediol at 60° C. for 3 hrs.
[0072] (3) The same group of silk fibroin films treated in the Steps (1) and (2) were laminated to each other, and a sample was prepared according to the test standard. The maximum bonding strength upon separation from each other was tested by the Instron-3365 testing machine to determine the specificity of different reagents in the treatment of silk fibroin, and distinguish the effect of reagents with or without a phenyl group on the bonding strength of silk fibroin.
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EXAMPLE 5: INFLUENCE OF FUMIGATION TIME ON BONDING FORCE BETWEEN DRY SILK FIBROIN FILMS
[0074] (1) The silk fibroin films with a moisture content of about 3.64% prepared in Example 2 were mechanically clamped, and forced to be laminated together by an external force. The silk fibroin films were fumigated with ethanol (control) or phenethyl alcohol at 60° C. for 1, 3, 6 and 12 hrs. Each group had at least two silk fibroin films.
[0075] (2) The same group of silk fibroin films treated in the above step were laminated to each other, and a sample was prepared according to the test standard. The maximum bonding strength upon separation from each other was tested by the Instron-3365 testing machine to determine the specificity of different alcohol reagents in the treatment of silk fibroin, and distinguish the effect of reagents with or without a phenyl group on the bonding strength of silk fibroin.
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EXAMPLE 6: TREATMENT WITH VAPORS OF AROMATIC ALCOHOLS PROMOTES THE ADHESION BETWEEN SILK FIBROIN AND DIFFERENT MATERIALS
[0077] (1) The silk fibroin solution obtained in Example 1 was added with deionized water stepwise according to the calculated mass fraction to dilute the mass fraction of the solution to 4%.
[0078] (2) 2 mL of the solution was added to a plastic petri dish with a diameter of 3.5 cm. The solution was stood for more than 3 hrs, until the internal air bubbles were completely removed. Then, the solution was placed in a fume hood at room temperature, and air dried overnight to form a film.
[0079] (3) The silk fibroin film prepared above was respectively clamped with smooth, and frosted glass, and forced to be laminated together by an external force. The samples were fumigated with ethanol (control) or phenethyl alcohol at 60° C. for 3 hrs.
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EXAMPLE 7: MODIFICATION OF FIBERS WITH SILK FIBROIN AND CHARACTERIZATION OF TEXTILE PROPERTIES (I)
[0081] (1) The silk fibroin solution obtained in Example 1 was added with deionized water stepwise according to the calculated mass fraction to dilute the mass fraction of the solution to 0.1-5%.
[0082] (2) Polyester, polyamide, polyurethane and other common chemical fiber fabrics that are 10 cm in length and width were soaked in the silk fibroin solutions of different mass fractions above, for 5-10 min, and taken out after being completely infiltrated.
[0083] (3) The infiltrated chemical fiber fabrics were treated by a double-roll padder, and the pressure of padding was set by a rotary spring to remove excess silk fibroin solution. The fabrics were removed and air dried.
[0084] (4) Method 1: A self-made fully enclosed evaporating dish was used, and a phenethyl alcohol solution was held at the bottom. The evaporating dish was placed in an oven, with a temperature set to 45-120° C. After the phenethyl alcohol solution at the bottom was in a vapor state, the treated chemical fiber fabrics were suspended on the opening of the evaporating dish in the horizontal direction, as shown in
EXAMPLE 8: MODIFICATION OF FIBERS WITH SILK FIBROIN AND CHARACTERIZATION OF TEXTILE PROPERTIES (II)
[0085] (1) The silk fibroin solution obtained in Example 1 was added with deionized water stepwise according to the calculated mass fraction to dilute the mass fraction of the solution to 0.1-5%.
[0086] (2) Polyester, polyamide, polyurethane and other common chemical fiber fabrics that are 10 cm in length and width were soaked in the silk fibroin solutions of different mass fractions above, for 5-10 min, and taken out after being completely infiltrated.
[0087] (3) The infiltrated chemical fiber fabrics were treated by a double-roll padder, and the pressure of padding was set by a rotary spring to remove excess silk fibroin solution. The fabrics were removed and air dried.
[0088] (4) Method 2: A phenethyl alcohol solution was held inside the iron. Distilled water and ethanol were used as a control group. The chemical fiber fabrics treated in Step (3) was air dried at room temperature, and ironed.
EXAMPLE 9: MODIFICATION OF FIBERS WITH SILK FIBROIN AND CHARACTERIZATION OF TEXTILE PROPERTIES (III)
[0089] (1) The silk fibroin solution obtained in Example 1 was added with deionized water stepwise according to the calculated mass fraction to dilute the mass fraction of the solution to 0.1-5%.
[0090] (2) Method 3: The silk fibroin solutions of different mass fractions obtained in Step (1) were mixed with a phenethyl alcohol solution at a volume ratio of 50:1 to 1:1, and the chemical fiber fabrics were soaked in the above mixed solutions for 5-10 min, and taken out after being completely infiltrated.
[0091] (3) The infiltrated chemical fiber fabrics were treated by a double-roll padder, and the pressure of padding was set by a rotary spring to remove excess silk fibroin solution. The fabrics were removed and air dried. The treated chemical fiber fabrics was directly ironed with an iron (containing water therein).
[0092] The chemical fiber fabrics prepared by the above three methods were tested for surface morphology, air permeability, fabric thickness and moisture regain. 1) Surface morphology test: The chemical fiber fabrics prepared above were adhered onto a round platform of an electron microscope, and coated with a metal (10 mA, 90 s). At a voltage of 3 kV and a current of 10 μA, the surface topography was observed by cold-field-emission scanning electron microscopy. 2) Air permeability test: The chemical fiber fabrics prepared above were cut into a round shape of 20 cm.sup.2, and tested by YG461E-III automatic air permeability tester, set to have the following parameters: equilibration time 24 hrs, pressure 100 Pa, temperature 20° C., humidity 65% unit: mm/s. 3) Fabric thickness test: The chemical fiber fabrics prepared above were cut into a round shape of 20 cm.sup.2, and tested by YG141D-II fabric thickness meter, set to have the following parameters: equilibration time 24 hrs, test standard GB/T 3820-1997, test time 10 s, single cycle, temperature 20° C., humidity 65% unit: mm; 4) Moisture regain test: The chemical fiber fabrics prepared above were cut into a round shape of 20 cm.sup.2, and tested by HF-MS moisture regain tester, set to have the following parameters: equilibration time 24 hrs, temperature 104° C., measurements 10, test standard GB/T 9995-1997, test time 10 s, single cycle, temperature 20° C., humidity 65% unit %.
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[0097] The above results show that the chemical fiber fabrics treated by the above three methods have a silk imitation rate of up to 95-99%.
[0098] While preferred embodiments of the present invention have been described above, the present invention is not limited thereto. It should be appreciated that some improvements and variations can be made by those skilled in the art without departing from the technical principles of the present invention which are also contemplated to be within the scope of the present invention.