CHARGING ROBOT AND CHARGING APPARATUS FOR CHARGING AN ELECTRICAL ENERGY STORE OF A VEHICLE, AND VEHICLE, THE ELECTRICAL ENERGY STORE OF WHICH CAN BE CHARGED WITH SUCH A CHARGING APPARATUS

Abstract

A charging robot for charging an electrical energy store of a vehicle, includes a supporting structure, at least one wheel which is fastened rotatably to the supporting structure, a drive unit which is fastened to the supporting structure and with which the wheel can be driven, a first receiving compartment which is fastened to the supporting structure or is formed by the supporting structure, and a second receiving compartment which is fastened to the supporting structure or is formed by the supporting structure. The first receiving compartment and the second receiving compartment are arranged next to each other. A lifting device is arranged in the first receiving compartment and has a contact portion fastened thereto. The contact portion is connectable in an electrically transmitting manner to a mating contact portion of the vehicle. A charging cable is conductively connected to the contact portion.

Claims

1. A charging robot (10) for charging an electrical energy store (12) of a vehicle (14), comprising a supporting structure (16) at least one wheel which is fastened rotatably to the supporting structure (16), a drive unit (20) which is fastened to the supporting structure (16), with which the wheel can be driven, a first receiving compartment (24) which is fastened to the supporting structure (16) or formed by the supporting structure (16), and a second receiving compartment (26) which is fastened to the supporting structure (16) or is formed by the supporting structure (16), wherein the first receiving compartment (24) and the second receiving compartment (26) are arranged next to each other, a lifting device (28) which is arranged in the first receiving compartment (24), to which lifting device a contact portion (32) is fastened, said contact portion (32) being connectable in an electrically transmitting manner to a mating contact portion (60) of the vehicle (14), and a charging cable (40) conductively connected to the contact portion (32), via which electrical energy can be conducted to the contact portion (32), the charging cable (40) running through the second receiving compartment (26), and a guide device (38) with which the charging cable (40) is guided in the second receiving compartment (26).

2. Charging robot (10) according to claim 1, characterized in that the guide device (38) has projections (42) and/or recesses arranged in the second receiving compartment (26), which interact with the charging cable (40) in order to guide the cable.

3. Charging robot (10) according to claim 1, characterized in that the guide device (38) comprises at least one stationary pulley (70).

4. Charging robot (10) according to claim 1, characterized in that the charging robot (10) comprises a retracting device (67) arranged in the second receiving compartment (26) for retracting the charging cable into the second receiving compartment (26).

5. Charging robot (10) according to claim 4 characterized in that the retracting device (67) has at least one drivable pulley (68).

6. Charging robot (10) according to claim 5, characterized in that the drivable pulley (68) can be driven by means of the drive unit (20).

7. Charging robot (10) according to claim 5, characterized in that the retracting device (67) has at least one cable-turning rod (72) axially displaceable along an axis of displacement (AV) between a first end position and a second end position.

8. Charging robot (10) according to claim 7, characterized in that the cable-turning rod (72) is rotatable about an axis of rotation (AD) perpendicular to the axis of displacement (AV).

9. Charging robot (10) according to claim 7, characterized in that the cable-turning rod (72) is preloaded into the first or the second end position by means of a preloading element (74).

10. Charging robot (10) according to claim 1, characterized in that the charging cable (40) is implemented as a ribbon cable (76).

11. Charging robot (10) according to claim 1, characterized in that the charging robot (10) has a distance measuring device (34) with which the distance of the charging robot (10) to adjacently arranged objects, in particular to the mating contact portion (60), can be determined.

12. Charging robot (10) according to claim 11, characterized in that the distance measuring device (34) comprises a LIDAR instrument (36).

13. Charging robot (10) according to claim 12, characterized in that the LIDAR instrument (36) is at least partially arranged on the lifting device (28).

14. Charging robot (10) according to claim 13, characterized in that the first receiving compartment (24) is closed with a first cover plate (44), in which at least one opening (48) is arranged which can be closed with at least one opening flap (50).

15. Charging robot (10) according to claim 1, characterized in that the lifting device (28) is implemented as a scissor lifting device (30).

16. Charging apparatus (64) for charging an electrical energy store (12) of a vehicle (14), comprising a charging robot (10) according to claim 1, and a vehicle unit (54) that can be fastened to a bottom surface (66) of the vehicle (14) and that is connectable to the store (12) and in which vehicle unit (54) the mating contact portion (60) is arranged.

17. Charging apparatus (64) according to claim 16, characterized in that the vehicle unit (54) has at least one flap (59) which is movable between a first position and a second position, wherein the mating contact portion (60) is fastened to the flap (59).

18. Charging apparatus (64) according to claim 17, characterized in that the vehicle unit (54) and/or the flap (59) has markings (62) which can be detected by the distance measuring device (34).

19. A vehicle (14) having a bottom surface (66), wherein a vehicle unit (54) of a charging apparatus (64) according to claim 16 is fastened to the bottom surface (66).

Description

[0047] Exemplary embodiments of the invention are elucidated in more detail below with reference to the accompanying drawings. Wherein:

[0048] FIG. 1A shows a top view of an embodiment example of a charging robot according to the proposal,

[0049] FIG. 1B shows a top view of the embodiment example of the charging robot according to the proposal shown in FIG. 1A without cover plates,

[0050] FIG. 1C shows a side view of the embodiment example of the charging robot shown in FIG. 1A,

[0051] FIG. 2A shows a perspective view of a vehicle unit in a first position,

[0052] FIG. 2B shows the vehicle unit shown in FIG. 2A in a second position,

[0053] FIG. 3A shows a perspective view of the charging robot shown in FIG. 1A with an opened opening flap, which is arranged underneath the vehicle unit,

[0054] FIG. 3B shows a perspective view of the charging robot shown in FIG. 1A without cover plates, located underneath the vehicle unit, with the lifting device extended,

[0055] FIG. 3C shows a side view of the charging robot shown in FIG. 1A with the lifting device extended,

[0056] FIG. 4A shows an isolated perspective view of an embodiment example of a second receiving compartment of the charging robot,

[0057] FIG. 4B shows the second receiving compartment shown in FIG. 4A in various operating states,

[0058] FIG. 5A shows a cross-sectional view of a charging cable implemented as a ribbon cable,

[0059] FIG. 5B shows a top view of the ribbon cable shown in FIG. 5A, which is partially folded together, and

[0060] FIG. 6 shows a basic side view of a vehicle, the store of which is being charged using a charging apparatus according to the proposal.

[0061] FIGS. 1A to 1C show various views of an embodiment example of a charging robot 10 according to the invention, such that the following statements refer to these three figures. The charging robot 10 is used for charging an electrical energy store 12 of a vehicle 14 (Cf. FIG. 6), which will be discussed in more detail later. The charging robot 10 has a supporting structure 16, to which two wheels 18 are fastened rotatably about a common axis of rotation, which wheels are drivable by a drive unit 20 which is likewise also fastened to the supporting structure 16. The drive unit 20 may comprise two wheel hub motors with which the wheels 18 can be driven independently of one another. In addition to these two wheels, four auxiliary wheels 22 (FIG. 1C) are fastened to the supporting structure 16 and are rotatable about an axis of rotation (not shown) that is substantially vertical during intended use. However, the auxiliary wheels 22 themselves are not driven and they ensure that the charging robot 10 does not drag on the ground. Due to the fact that the charging robot 10 only has two driven wheels 18, it can turn around its own axis and is therefore very maneuverable.

[0062] In the illustrated embodiment example, the supporting structure 16 forms a first receiving compartment 24 and a second receiving compartment 26, which are arranged side by side. The approximate set-up sees the first receiving compartment 24 arranged on one side and the second receiving compartment 26 arranged on the other side of the common axis of rotation of the two wheels 18. This allows the charging robot 10 to be built very flat. Its height can be reduced to less than 10 cm.

[0063] A lifting device 28 is arranged in the first receiving compartment 24, which, as can be seen in particular from FIG. 3B, is implemented as a scissor lifting device 30. A contact portion 32 and a distance measuring device 34 are arranged on the lifting device 28. As will be explained in more detail later, the contact portion 32 and the distance measuring device 34 are arranged on the lifting device 28, such that they are raised and lowered with the lifting device 28. The distance measuring device 34 comprises a LI DAR instrument 36, which can be used to detect the surroundings of the charging robot 10.

[0064] A guide device 38 is arranged in the second receiving compartment 26, with which guide device 38 a charging cable 40, which passes through the second receiving compartment 26 and leads to the contact portion 32, can be guided into the second receiving compartment 26. As can be seen, in particular, from FIG. 1B, the guide device 38 comprises a projection 42 which is used to guide the charging cable 40 within the second receiving compartment 26.

[0065] The first receiving compartment 24 is closed with a first cover plate 44, whereas the second receiving compartment 26 is closed with a second cover plate 46. The first cover plate 44 and the second cover plate 46 are omitted in FIG. 1B for illustration purposes. From FIG. 1A, it can be seen that the first cover plate 44 has an opening 48 that can be closed with two opening flaps 50. In FIG. 1A, the opening 48 is closed with the opening flaps 50, and it can be seen that in the closed state of the opening flaps 50, the LIDAR instrument 36 is arranged outside the first receiving compartment 24. This ensures that the LI DAR instrument 36 can record the environment of the charging robot 10, largely without obstructions.

[0066] The charging cable 40 exits the second receiving compartment 26 via an outlet opening 52, and can be connected to a local power grid via a plug that is not shown.

[0067] FIGS. 2A and 2B illustrate an embodiment example of a vehicle unit 54 in a first position and a second position. The vehicle unit 54 substantially comprises a housing 56 which encloses a cavity 58. This cavity 58 can be opened and closed on one side with a flap 59. In the first position, the cavity 58 is closed by the flap 59, whereas in the second position, the flap 59 opens access to the cavity 58. A mating contact portion 60 is arranged on the flap 59, which can also be moved with the flap 59 between the first position and the second position. Markings 62 are arranged on the flap 59, the function of which markings will be discussed in more detail later.

[0068] The operation of a proposed charging apparatus 64 comprising the charging robot 10 and the vehicle unit 54 will now be explained referring to FIGS. 3A to 3C. The vehicle unit 54 is mounted on a bottom surface 66 of a vehicle 14, which can be seen in FIG. 6. To charge the electrical energy store 12 of the vehicle 14, the charging robot 10 is moved under the vehicle 14 until it reaches the position relative to the vehicle unit 54 shown in FIG. 3A. The flap 59 of the vehicle unit 54 has already been moved to the second position, so that the distance measuring device 34 can use the flap 59 and in particular the markings 62 arranged on the flap 59 for orientation to determine the position of the mating contact portions arranged on the flap 59. In this respect, the charging robot 10 is able to move itself to the position shown in FIG. 3A. Subsequently, the two opening flaps 50 are opened so that the opening 48 of the first cover plate 44 is released. Thereafter, the lifting device 28 is extended until the contact portion 32 and the mating contact portion 60 are connected in an electrically transmitting manner with one another. The scissor lifting device 30 thereby has a first lever 69 and a second lever 71, wherein the distance measuring device 34 and the mating contact portion 60 are arranged at a first end of the first lever 69. The first lever 69 can, for example, be moved toward and away from the second lever 71 by means of a spindle, that is not shown, that engages a second end. The first lever 69 and the second lever 71 are rotatably connected to each other.

[0069] In the illustrated embodiment example, the contact portion 32 and the mating contact portion 60 are designed in the manner of a plug or socket, such that they must be mechanically connected in order to transmit electrical energy. In this case, the charging process is performed conductively. Not shown is an embodiment in which the contact portion 32 and the mating contact portion 60 are essentially designed as plates in which induction coils are arranged so that the electrical energy can be transmitted inductively. In this case, the contact portion 32 and the mating contact portion 60 do not touch one another, however, only a very narrow air gap remains between the contact portion 32 and the mating contact portion 60. However, there is no significant change in the manner of operation of the charging robot 10 and the vehicle unit 54.

[0070] As can be seen when referencing FIG. 6, the mating contact portion 60 is connected to an electrical energy store 12 of the vehicle 14 in question via a corresponding line. As soon as the contact portion 32 and the mating contact portion 60 are connected to each other in an electrically transmitting manner, electrical energy can be transmitted from the local power supply system to the electrical energy store 12. The charging process continues on until such time that the electrical energy store 12 is fully charged. Subsequently, the lifting device 28 is then retracted once again, the opening flaps 50 closed, and the flaps 59 of the vehicle unit 54 are returned to the first position. The charging robot 10 can now move onwards to another vehicle 14 whose electrical energy store 12 is to be charged.

[0071] With reference to FIG. 1B, the guide device 38 of the second receiving compartment 26 will now be discussed in more detail, with which guide device 38 the charging cable 40 can be guided in the second receiving compartment 26. From FIG. 1B, it is apparent that a portion of the charging cable 40 is looped within the second receiving compartment 26. In order to be able to charge the electrical energy store 12 within an acceptable time, the largest possible current must be able to flow through the charging cable 40. As a consequence, the charging cable 40 has a comparatively large cross-section. It follows from this that the charging cable 40 also has a certain rigidity. With reference to the illustration shown in FIG. 1B, if the charging robot 10 moves to the right, the charging cable 40 is pushed into the second receiving compartment 26 due to the aforementioned rigidity. The guide device 38 ensures that the charging cable 40 is placed in the second receiving compartment 26 in a looped manner. As a result, the second receiving compartment 26 can be used very effectively for placing the charging cable 40, such that even a longer charging cable 40 can be almost completely placed in the second receiving compartment 26. The length of the charging cable 40 can be up to 7 meters. The charging cable 40 is prevented from forming loops, which would be an obstacle for the charging robot 10 or for persons who are in the immediate vicinity of the charging cable 40.

[0072] FIGS. 4A and 4B show another embodiment of the second receiving compartment 26 which includes a retracting device 67 for retracting the charging cable 40 into the second receiving compartment 26. Various operating states of the second receiving compartment 26 are shown in FIG. 4B.

[0073] The retracting device 67 includes a drivable pulley 68 that cooperates with a stationary pulley 70. The stationary pulley and the drivable pulley 68 are arranged adjacent to the outlet opening 52 through which the charging cable 40 enters the second receiving compartment 26. The charging cable 40 passes between the drivable pulley 68 and the stationary pulley 70. Because of this arrangement, torque can be transmitted from the drivable pulley 68 to the charging cable 40 so that the charging cable 40 can be retracted into or extracted out of the second receiving compartment 26 depending on the direction of rotation of the drivable pulley 68. Furthermore, in the illustrated embodiment example, a total of five cable-turning rods 72 are arranged, which are axially displaceable between a first end position and a second end position along an axis of displacement AV. The axis of displacement AV can be specified, for example, by an aperture 73 through the supporting structure 16. The cable-turning rods 72 may be rotatable about their own axis of rotation AD. As can, in particular, be seen from FIG. 4B, the cable-turning rods 72 are each preloaded into the first end position with a preloading element 74, which end position is shown on the far right in FIG. 4B. For illustrative purposes, only two preloading elements 74 are shown, whereby each of the cable-turning rods 72 can respectively cooperate with one preloading element 74. The charging cable 40 is guided around the cable-turning rods 72 in an S-shaped or meandering manner.

[0074] As already mentioned, the charging cable 40 can be connected at its end facing away from the charging robot 10 to a suitably designed socket outlet by means of a plug. When the charging robot 10 moves away from the socket towards a vehicle 14, the charging robot 10 extracts the charging cable 40 at least partially out of the second receiving compartment 26. On the far left of FIG. 4B, an operating state is shown in which the charging cable 40 is extracted a maximum distance out of the second receiving compartment 26. The cable-turning rods 72 are in the second end position. The preloading elements 74 are arranged in such a way that they are preloaded to the maximum in this operating state. If the charging robot 10 now moves back towards the socket, the tension on the charging cable 40 is removed so that the preloading elements 74 pull the cable-turning rods 72 towards the first end position. On the far right of FIG. 4B, an operating state is shown in which the charging cable 40 is retracted to the maximum extent into the second receiving compartment 26. In this operating state, the cable-turning rods 72 have reached their second end position. The other illustrations in FIG. 4B show intermediate positions.

[0075] The drivable pulley 68 can intervene in a controlling manner. It can be driven, for example, by the drive unit 20 with which the two wheels 18 are driven. In this way, it is possible to synchronize the movement of the charging robot 10 and the tensioning of the charging cable 40. This can ensure that the charging cable 40 is largely taut during the entire operation so that it cannot form loops. However, it is also possible to avoid applying too much tension to the charging cable 40 to prevent excessive mechanical stress on the charging cable 40.

[0076] Not shown is an embodiment in which the cable-turning rods 72 have their own drive device that can be controlled in a targeted manner.

[0077] Also not shown is an embodiment in which the pulley and the drivable pulley 68 are adjustable in height along their axis of rotation. In this embodiment example, the charging cable 40 can be stored in multiple layers within the second receiving compartment 26. For this purpose, the second receiving compartment 26 may have a plurality of intermediate bulkheads that, on the one hand, prevent a rearing up of the charging cable 40 and, on the other hand, provide a flat floor to prevent, for example, the portion of the charging cable 40 that is arranged in the second layer from becoming entangled with a portion of the charging cable 40, which could result in an uncontrolled arrangement of the charging cable 40. The height adjustment of the stationary pulley 70 and the drivable pulley 68 can be triggered, for example, by means of a pressure switch activated by the charging cable 40 itself. For example, when the first layer of the second receiving compartment 26 is largely occupied by the charging cable 40, the charging cable 40 will attempt to move out of the way as it is pushed further into the second receiving compartment, whereby a pressure acting on an opposing surface is built up. This pressure can then be used to activate the pressure switch to trigger the height adjustment of the stationary pulley 70 and the drivable pulley 68.

[0078] As a consequence, it is possible to place even particularly long charging cables 40 almost completely inside the second receiving compartment 26.

[0079] FIGS. 5A and 5B show an embodiment example of the charging cable 40 in which the charging cable 40 is implemented as a ribbon cable 76. FIG. 5A shows a cross-section through the ribbon cable 76, from which it can be seen that the ribbon cable 76 has a substantially rectangular cross-section. Due to this cross-section, the ribbon cable 76 can be bent particularly well around the longitudinal axis L shown in FIG. 5A. FIG. 5B shows a top view of a ribbon cable 76 which has been folded at least partially in a loop-shaped or meandering manner. Due to the fact that on the one hand the ribbon cable 76 can be bent in tight radii and on the other hand is very flat, even a particularly long charging cable 40 can be accommodated in the second receiving compartment 26. The loop-shaped or meandering lay-out of the charging cable 40 is favored when using the ribbon cable 76 design over a circular cross section. Moreover, twisting of the charging cable 40 is avoided in the ribbon cable 76 embodiment, so that the configuration in the second receiving compartment 26 can be well defined. For this purpose, the height of the second receiving compartment 26 space can be selected such that there is only a limited space between the ribbon cable 76 and the ceiling and the floor of the second receiving compartment 26. The floor and the ceiling act as guide means 38, and at the same time the height of the space of the second receiving compartment 26 is optimally utilized.

[0080] As mentioned above, FIG. 6 shows a vehicle 14 whose electrical energy store 12 is charged with a charging apparatus 64 according to the proposal. The vehicle 14 shown is intended to be a sports car, which has minimal ground clearance. The ground clearance can roughly be defined as the distance between the ground on which the vehicle 14 rolls and the bottom surface 66 of the vehicle 14. As also mentioned, with the charging robot 10 according to the invention, it is possible to charge vehicles with minimal ground clearance, in which vehicles the vehicle unit 54 is fastened to the bottom surface 66. Due to the fact that the lifting device 28 is implemented as a scissor lifting device 30, it is also possible to charge vehicles 14 with above-average ground clearance, for example SUVs, using the charging robot 10 according to the invention.

[0081] The charging apparatus 64 comprises a control unit 78 with which the charging robot 10 is controlled. The control unit 78 communicates with the charging robot 10, for example, via WLAN or other communication standards, expediently in a wireless manner. The control unit 78 can also communicate with the relevant vehicle 14 to exchange vehicle-specific data that can be taken into account during the charging process.

REFERENCE LIST

[0082] 10 Charging robot [0083] 12 Store [0084] 14 Vehicle [0085] 16 Supporting structure [0086] 18 Wheel [0087] 20 Drive unit [0088] 22 Auxiliary wheel [0089] 24 First receiving compartment [0090] 26 Second receiving compartment [0091] 28 Lifting device [0092] 30 Scissor lifting device [0093] 32 Contact portion [0094] 34 Distance measuring device [0095] 36 LIDAR instrument [0096] 38 Guide device [0097] 40 Charging cable [0098] 42 Projection [0099] 44 First cover plate [0100] 46 Second cover plate [0101] 48 Opening [0102] 50 Opening flap [0103] 52 Outlet opening [0104] 54 Vehicle unit [0105] 56 Housing [0106] 58 Cavity [0107] 59 Flap [0108] 60 Mating contact portion [0109] 62 Marking [0110] 64 Charging apparatus [0111] 66 Bottom surface [0112] 67 Retracting device [0113] 68 Drivable pulley [0114] 69 First lever [0115] 70 Stationary pulley [0116] 71 Second lever [0117] 72 Cable-turning rod [0118] 73 Aperture [0119] 74 Preloading element [0120] 76 Ribbon cable [0121] 78 Control unit [0122] AD Axis of rotation [0123] AV Axis of displacement [0124] L Longitudinal axis