Powertrain, Drive System, and Automobile
20220299096 ยท 2022-09-22
Inventors
Cpc classification
F16H48/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2023/123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2048/343
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D28/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D11/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/02
PERFORMING OPERATIONS; TRANSPORTING
B60K1/00
PERFORMING OPERATIONS; TRANSPORTING
F16H48/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Y2400/421
PERFORMING OPERATIONS; TRANSPORTING
B60K17/356
PERFORMING OPERATIONS; TRANSPORTING
F16H48/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2001/001
PERFORMING OPERATIONS; TRANSPORTING
B60K17/354
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A powertrain includes a drive motor, a gear mechanism, a left half shaft, a right half shaft, a differential, a clutch, and a clutch control component, where an output shaft of the drive motor is connected to the gear mechanism, and the gear mechanism is mounted on the differential by using a bearing.
Claims
1. A powertrain, comprising; a drive motor comprising an output shaft; a differential comprising a left gear, a right gear, and a housing, wherein the housing comprises an outer surface; a gear mechanism configured to connect to the output shaft via a transmission, wherein the gear mechanism is mounted on the differential via a bearing; a left half shaft in transmission connection to the left gear; a right half shaft in transmission connection to the right gear; a clutch comprising: a driving plate located between the near mechanism and the differential, wherein the driving plate is fixedly mounted on the year mechanism, and wherein the driving plate is sleeved on the outer surface of the housing; and a driven plate that is slidably sleeved on the outer surface, wherein a sliding direction of the driven plate relative to the differential is in an axial direction of the differential; and a clutch control component mounted on the driven plate and configured to: control the driven plate to slide in a direction close to the driving plate and on the housing, and to engage the driven plate with the driving plate, so as to pass on power output from the drive motor to the differential; and control the driven plate to slide in a direction away from the driving plate on the housing of the differential, and to separate the driven plate from the driving plate; so as to disconnect the power output transmitted from the drive motor to the differential.
2. The powertrain of claim 1, wherein the clutch control component comprises: an annular sliding member mounted on the driven plate; and an actuator motor comprising a second output shaft, wherein the annular sliding member is rotatably mounted on the second output shaft, and wherein the clutch control component is configured to: control, via the annular sliding member when the actuator motor rotates in a first rotation direction, the driven plate to slide in the direction close to the driving plate and on the housing when the actuator motor rotates in a fast rotation direction, and; to engage the driving plate with the driven plate so as to pass on the power output from the drive motor to the differential; and control, via the annular sliding member when the actuator motor rotates in a second rotating direction, the driven plate to slide in the direction away from the driving plate on the housing of the differential, and to separate the driving plate from the driven plate; so as to disconnect the power output transmitted from the drive motor to the differential, wherein the second rotation direction is opposite to the first rotation direction.
3. The powertrain of claim 2, wherein the annular sliding member comprises, a first ring, comprising an arc-shaped groove on an outer surface of the first ring along a circumferential direction, wherein the first ring is sleeved on an outer surface of the driven plate; an arc-shaped shift fork configured to adapt to the arc-shaped grrove, wherein the arc-shaped shift fork is mounted in the arc-shaped groove; and a sliding block rotatably mounted on the output shaft of the actuator motor, wherein the arc-shaped shift fork is fastened to the sliding block.
4. The powertrain of claim 2, wherein the annular sliding member comprises: a first ring comprising: a first beveled protrusion disposed on an outer surface of the first ring along a first circumferential direction; and a circumferential limiting structure disposed on the outer surface of the first ring along the first circumferential direction, wherein the first ring is sleeved on an outer surface of the driven plater; a second ring comprising: a second beveled protrusion disposed on an inner surface of the second ring along a second circumferential direction, wherein the first beveled protrusion adapts to the second beveled protrusion; and a first axial rack disposed on an outer surface of the second ring; a third ring comprising a second axial rack disposed on an outer surface of the third ring, wherein the second axial rack is engaged with the first axial rack, wherein the third ring is mounted on the second output shaft; a plane bearing that is mounted between the first ring and the driven plate, wherein the first ring is configured to: rotate in a circumferential direction in a limited state through the circumferential limiting structure; slide in an axial direction in a free state through the circumferential limiting structure; and cooperate between the first beveled protrusion and the second beveled protrusion.
5. The powertrain of claim 4, wherein the clutch control component further comprises an elastic member comprising: a first end that abuts against the driven plate; and a second end that abuts against the housing, wherein the elastic member is configured to control the driving plate and the driven plate to be maintained in a jointed state or a separated state.
6. The powertrain of claim 5, wherein the actuator motor is configured to: be, when the elastic member is configured to control the driving plate and the driven plate to maintain in the joined state, in a running state when the driving plate and the driven plate are in the separated state, to control the driving plate and the driven plate to maintain in the separated state; and be, when the elastic member is configured to control the driving plate and the driven plate to maintain in the separated state, in a running state when the driving plate and the driven plate are in the jointed state, to control the driving plate and the driven plate to maintain in the jointed state.
7. The powertrain of claim 6, wherein the clutch is a claw type clutch, and wherein a plurality of first claw teeth are disposed on first end surfaces of the driving plate and a plurality of second claw teeth are disposed on second end surface of the driven plate, wherein the first end surfaces face the second end surfaces, wherein the driving plate and the driven plate are configured to be in the jointed state when the first claw teeth are engaged with the second claw teeth, and wherein the driving plate and the driven plate are configured to be in the separated state when the first claw teeth are not in contact with the second claw teeth.
8. The powertrain of claim 7, wherein the housing comprises an axial chute, wherein the driven plate comprises an axial protrusion that is disposed on an inner wall of the driven plate, and wherein the driven plate is slidably sleeved on the housing through cooperation between the axial protrusion and the axial chute.
9. A drive system, comprising, at least one powertrain, comprising: a drive motor comprising an output shaft; a differential comprising a left gear, a right gear, and a housing, wherein the housing comprises an outer surface; a gear mechanism configured to connect to the output shaft via a transmission, wherein the gear mechanism is mounted on the differential via a bearing; a left half shaft in transmission connection to the left gear; a right half shaft in transmission connection to the right gear; a clutch comprising: a driving plate located between the gear mechanism and the differential, wherein the driving plate is fixedly mounted on the gear mechanism, and wherein the driving plate is sleeved on the outer surface; and a driven plate that is slidably sleeved on the outer surface of the housing, wherein a sliding direction of the driven plate relative to the differential is in an axial direction of the differential; and a clutch control component mounted on the driven plate and configured to: control the driven plate to glide in a direction close to the driving plate and on the housing and to engage the driven plate with the driving plate so as to pass on power output from the drive motor to the differential; and control the driven plate to slide in a direction away from the driving plate on the housing of the differential and to separate the driven plate from the driving plate so as to disconnect the power output transmitted from the drive motor to the differential.
10. (canceled)
11. The drive system of claim 9, wherein the clutch control component comprises: an annular sliding member mounted on the driven plate; and an actuator motor comprising a second output shaft, wherein the annular sliding member is rotatably mounted on the second output shaft, wherein the clutch control component is configured to: control, via the annular sliding member when the actuator motor rotates in a first rotation direction, the driven plate to slide in the direction close to the driving plate and on the housing when the actuator motor rotates in a first rotation direction, and to engage the driving plate with the driven plate so as to pass on the power output from the drive motor to the differential; and control, via the annular sliding member when the actuator motor rotates in a second rotation direction, the driven plate to slide in the direction away from the driving plate on the housing of the differential, and to separate the driving plate from the driven plate so as to disconnect the power output transmitted from the drive motor to the differential, wherein the second rotation direction is opposite to the first rotation direction.
12. The powertrain of claim 11, wherein the annular sliding member comprises: a first ring comprising an arc-shaped groove on an outer surface of the first ring along a circumferential direction, wherein the first ring is sleeved on an outer surface of the driven plate; an arc-shaped shift fork configured to adapt to the arc-shaped groove, wherein the arc-shaped shift fork is mounted in the arc-shaped groove; and a sliding block rotatably mounted on the output shaft of the actuator motor, wherein the arc-shaped fork is fastened to the sliding block.
13. The powertrain of claim 12, wherein the annular sliding member comprises: a first ring comprising: a first beveled protrusion disposed on an outer surface of the first ring along a first circumferential direction; and a circumferential limiting structure disposed on the outer surface of the first ring along the first circumferential direction, wherein the first ring is sleeved on an outer surface of the driven plate; a second ring comprising: a second beveled protrusion disposed on an inner surface of the second ring along a second circumferential direction, wherein the first beveled protrusion adapts to the second beveled protrusion; and a first axial rack disposed on an outer surface of the second ring; a third ring comprising a second axial rack disposed on an outer surface of the third ring, wherein the second axial rack is engaged with the first axial rack, wherein the third ring is mounted on the second output shaft; a plane bearing that is mounted between the first ring and the driven plate, wherein the first ring: rotates in a circumferential direction in a limited state through the circumferential limiting structure; slides in an axial direction in a free state through the circumferential limiting structure; and cooperates between the first beveled protrusion and the second beveled protrusion.
14. The powertrain of claim 13, wherein the clutch control component further comprises an elastic member comprising: a first end that abuts against the driven plate; and a second end that abuts against the housing, wherein the elastic member is configured to control the driving plate and the driven plate to be maintained in a jointed state or a separated state.
15. The powertrain of claim 14, wherein the actuator motor is configured to: be, when the elastic member is configured to control the driving plate and the driven plate to maintain in the jointed state, in a running state when the driving plate and the driven plate are in the separated state, to control the driving plate and the driven plate to maintain in the separated state; and be, when the elastic member is configured to control the driving plate and the driven plate to maintain in the separated state, in a running state when the driving plate and the driven plate are in the jointed state, to control the driving plate and the driven plate to maintain in the jointed state.
16. The powertrain of claim 15, wherein the clutch is a claw type clutch, and wherein a plurality of first claw teeth are disposed on first end surfaces of the driving plate and a plurality of second claw teeth are disposed on second end surfaces of the driven plate, wherein the first end surfaces face the second end surfaces, wherein the driving plate and the driven plate are in the jointed state when the first claw teeth are engaged with the second claw teeth, and wherein the driving plate and the driven plate are in the separated state when the first claw teeth are not in contact with the second claw teeth.
17. The powertrain of claim 16, wherein the housing comprises an axial chute, wherein the driven plate comprises an axial protrusion that is disposed on an inner wall of the driven plate, and wherein the driven plate is slidably sleeved on the housing through cooperation between the axial protrusion and the axial chute.
18. An automobile comprising: a drive system comprising at least one powertrain, wherein the at least one powertrain comprises: a drive motor comprising an output shaft; a differential comprising a left gear, a right gear, and a housing; a gear mechanism in transmission connection to the output shaft, wherein the gear mechanism is mounted on the differential via a bearing; a left half shaft in transmission connection to the left gear; a right half shaft in transmission connection to the right gear; a clutch comprising: a driving plate located between the gear mechanism and the differential, wherein the driving plate is fixedly mounted on the gear mechanism, and wherein the driving plate is sleeved on an outer surface of the housing; and a driven plate that is slidably sleeved on the outer surface of the housing, wherein a sliding direction of the driven plate relative to the differential is an axial direction of the differential; and a clutch control component mounted on the driven plate and configured to: control the driven plate to slide in a direction close to the driving plate and on the housing and to engage the driven plate with the driving plate so as to pass on power output from the drive motor to the differential; and control the driven plate to slide in a direction away from the driving plate on the housing of the differential and to separate the driven plate from the driving plate so as to disconnect the power output transmitted from the drive motor to the differential.
19. The automobile of claim 18, wherein the clutch control component comprises: an annular sliding member mounted on the driven plate; and an actuator motor comprising a second output shaft, wherein the annular sliding member is rotatably mounted on the second output shaft, wherein the clutch control component is configured to: control, via the annular sliding member when the actuator motor rotates in a first rotation direction, the driven plate to slide in the direction close to the driving plate and on the housing when the actuator motor rotates in a first rotation direction and to engage the driving plate with the driven plate so as to pass on the power output from the drive motor to the differential; and control, via the annular sliding member when the actuator motor rotates in a second rotation direction, the driven plate to slide in the direction away from the driving plate on the housing of the differential, and to separate the driving plate from the driven plate so as to disconnect the power output transmitted from the drive motor to the differential, wherein the second rotation direction is opposite to the first rotation direction.
20. The automobile of claim 19, wherein the annular sliding member comprises: a first ring comprising an arc-shaped groove on an outer surface of the first ring along a circumferential direction, wherein the first ring is sleeved on an outer surface of the driven plate; an arc-shaped shift fork configured to adapt to the arc-shaped groove, wherein the arc-shaped shift fork is mounted in the arc-shaped groove; and a sliding block rotatably mounted on the output shaft of the actuator motor, wherein the arc-shaped shift fork is fastened to the sliding block.
21. The automobile of claim 20, wherein the annular sliding member comprises: a first ring comprising: a first beveled protrusion disposed on an outer surface of the first ring along a first circumferential direction; and a circumferential limiting structure disposed on the outer surface of the first ring along the first circumferential direction, wherein the first ring is sleeved on an outer surface of the driven plate; a second ring comprising: a second beveled protrusion disposed on an inner surface of the second ring along a second circumferential direction, wherein the first beveled protrusion adapts to the second beveled protrusion; and a first axial rack disposed on an outer surface of the second ring; a third ring comprising a second axial rack disposed on an outer surface of the third ring, wherein the second axial rack is engaged with the first axial rack, wherein the third ring is mounted on the second output shaft; a plane bearing that is mounted between the first ring and the driven plate, wherein the first ring is configured to: rotate in a circumferential direction in a limited state through the circumferential limiting structure; slide in an axial direction in a free state through the circumferential limiting structure; and cooperate between the first beveled protrusion and the second beveled protrusion.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0036]
[0037]
[0038]
[0039]
[0040]
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[0042]
[0043]
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[0051]
TABLE-US-00001 Illustrative descriptions 1. Drive motor 2. Gear mechanism 3. Left half shaft 4. Right half shaft 5. Differential 6. Clutch 7. Clutch control component 8. Bearing 9. Plane bearing 21. Large gear 51. Axial chute 61. Driving plate 62. Driven plate 63. Axial protrusion 71. Annular sliding member 72. Actuator motor 73. Elastic member 711. First ring 712. Arc-shaped shift fork 713. Sliding block 714. Arc-shaped groove 715. Second ring 716. Third ring 621c. First annular protrusion 711a. First beveled protrusion 711b. Circumferential limiting 711c. Annular groove structure 711d. Second annular protrusion 715a. Second beveled protrusion
DESCRIPTION OF EMBODIMENTS
[0052] Embodiments of this application provide a powertrain of an automobile. The automobile may be a single-motor drive automobile, or a dual-motor four-wheel drive automobile. The single-motor drive automobile may include one powertrain, and the dual-motor drive automobile may include two powertrains.
[0053] As shown in
[0054] The clutch control component 7 is a component capable of controlling the driving plate 61 and the driven plate 62 to be combined or separated, is mounted on the driven plate 62, and is mainly configured to control the driven plate 62 to slide in a direction close to the driving plate 61 on the housing of the differential 5, to engage the driving plate 61 with the driven plate 62, so as to pass on power output from the drive motor 1 to the differential 5; and control the driven plate 62 to slide in a direction away from the driving plate 61 on the housing of the differential 5, to disengage the driving plate 61 from the driven plate 62, so as to disconnect the power output transmitted from the drive motor 1 to the differential 5.
[0055] The gear mechanism 2 is a speed reducing gear mechanism, and may also be referred to as a reducer. The gear mechanism 2 may include the large gear 21 shown in
[0056] The left half shaft 3 and the right half shaft 4 are drive shafts of the powertrain. If the left half shaft 3 and the right half shaft 4 are mounted in front part of the automobile, the left half shaft 3 and the right half shaft 4 form a front axle. If the left half shaft 3 and the right half shaft 4 are mounted in rear part of the automobile, the left half shaft 3 and the right half shaft 4 form a rear axle. The left half shaft 3 is mounted with a left wheel hub of the automobile, and the right half shaft 4 is mounted with a right wheel hub of the automobile.
[0057] The differential 5 is a mechanism that enables the left half shaft 3 and the right half shaft 4 to rotate at different rotational speeds respectively, it includes a left gear connected to the left half shaft 3, and a right gear connected to the right half shaft 4.
[0058] In one embodiment, as shown in
[0059] The clutch 6 is a mechanism capable of connecting and disconnecting power transmission between the drive motor 1 and the differential 5, and mainly includes the driving plate 61 and the driven plate 62.
[0060] In one embodiment, the clutch 6 may be a claw type clutch. In one embodiment, as shown in
[0061] In one embodiment, a mounting relationship between the clutch 6 and the differential 5 may be shown in
[0062] The driven plate 62 is slidably mounted on the housing of the differential 5, where the sliding direction of the driven plate 62 relative to the differential 5 is the axial direction of the differential 5. The driven plate 62 may be slidably mounted on the housing of the differential 5 in the following manner. As shown in
[0063] When the driven plate 62 slides in the direction close to the driving plate 61 until the driving plate 61 is engaged with the driven plate 62, and when the large gear 21 drives the driving plate 61 to rotate, the driven plate 62 may be driven to rotate. When the driven plate 62 rotates, the driven plate 62 may also drive the housing of the differential 5 to rotate through cooperation between the axial protrusion 63 and the axial chute 51. When the housing of the differential 5 rotates, the left gear connected to the left half shaft 3 and the right gear connected to the right half shaft 4 inside may be driven to rotate. Further, the gear mechanism 2 may transfer power to the left half shaft 3 and the right half shaft 4 through the differential 5.
[0064] When the driven plate 62 slides in the direction away from the driving plate 61 until the driving plate 61 is separated from the driven plate 62, even if the left half shaft 3 and the right half shaft 4 rotate, because the driven plate 62 is separated from the driving plate 61, the driven plate 62 cannot transfer power to the driving plate 61. Further, even if the left half shaft 3 and the right half shaft 4 rotate, the driven plate 62 does not transfer power to the drive motor 1 through the differential 5 and the gear mechanism 2.
[0065] The clutch control component 7 may be mounted on the driven plate 62, and is configured to control sliding of the driven plate 62 on the housing of the differential 5. In one embodiment, the clutch control component 7 may control the driven plate 62 to slide in the direction close to the driving plate 61 on the housing of the differential 5, to combine the driving plate 61 with the driven plate 62, so as to enable power transmission between the drive motor 1 and the differential 5. The clutch control component 7 may control the driven plate 62 to slide in the direction away from the driving plate 61 on the housing of the differential 5, to separate the driving plate 61 from the driven plate 62, so as to disable power transmission between the drive motor 1 and the differential 5.
[0066] In this way, when an automobile is running and the drive motor 1 is required to provide driving power, the clutch control component 7 may control the driven plate 62 to slide to the driving plate 61, so that the clutch 6 is in the jointed state. Further, the drive motor 1 can transfer power to the left half shaft 3 and the right half shaft 4, to drive the automobile. In a coasting phase of the automobile, when the drive motor 1 is not required to drive the automobile to run, the drive motor 1 may be in a closed state, and the clutch control component 7 may control the driven plate 62 to slide away from the driving plate 61, so that the clutch 6 is in the separated state. In this state, although the left half shaft 3 and the right half shaft 4 rotate, because the driven plate 62 is separated from the driving plate 63, the driven plate 62 cannot transfer power to the driving plate 61, and does not transfer power to the drive motor 1 through the differential 5 and the gear mechanism 2, so that the drive motor does not act as resistance.
[0067] It can be seen from the above that, when the drive motor is required to provide power, the clutch is in the jointed state, and transmits power of the drive motor to the left half shaft and the right half shaft. When the drive motor is not required to provide power, the clutch is in the separated state, and the left half shaft and the right half shaft are blocked from transmitting power to the drive motor, so that the drive motor can be prevented from blocking driving of the automobile as resistance. It can be learned that the powertrain having this structure can improve a driving effect of the powertrain.
[0068] In one embodiment, the clutch control component 7 may be a telescopic rod component. The telescopic rod component is fixed on the driven plate 62, and may pull or push the driven plate 62 to slide axially on the outer surface of the housing of the differential 5.
[0069] In one embodiment, the clutch control component 7 may alternatively be an actuator motor component. When the actuator motor rotates, the driven plate 62 may be pulled or pushed to slide axially on the housing of the differential 5. In this case, the physical structure of the clutch control component 7 may include, as shown in
[0070] The actuator motor 72 is the power source that enables the driven plate 62 to slide axially on the housing of the differential 5.
[0071] In one embodiment, the annular sliding member 71 is mounted on the output shaft of the actuator motor 72. In a rotation process of the actuator motor 72, the actuator motor 72 may drive the annular sliding member 71 to slide axially, and the annular sliding member 71 is mounted on the driven plate 62. Therefore, the annular sliding member 71 may drive the driven plate 62 to slide axially. In this way, the clutch control component 7 may be functionally configured to, when the actuator motor 72 rotates in a first rotation direction, control, by using the annular sliding member 71, the driven plate 62 to slide in the direction close to the driving plate 61 on the housing of the differential 5, to engage the driving plate 61 with the driven plate 62, so as to enable power transmission between the drive motor 1 and the differential 5; and when the actuator motor 72 rotates in a second rotation direction, control, by using the annular sliding member 71, the driven plate 62 to slide in the direction away from the driving plate 61 on the housing of the differential 5, to separate the driving plate 61 from the driven plate 62, so as to disable power transmission between the drive motor 1 and the differential 5, where the second rotation direction is opposite to the first rotation direction.
[0072] The annular sliding member 71 may have a plurality of structures. For example, a possible structure may be shown in
[0073] In one embodiment, the arc-shaped shift fork 712 is configured to convert a rotational motion of the actuator motor 72 into a translational motion. In one embodiment, the arc-shaped shift fork 712 is fastened to the sliding block 713, the sliding block 713 is provided with a screw hole with an inner thread, and the output shaft of the actuator motor 72 is provided with an external thread. In this way, in a rotation process of the output shaft of the actuator motor 72, the translational motion may occur on the arc-shaped shift fork 712. The arc-shaped groove 714 cooperating with the arc-shaped shift fork 712 may be provided on the outer surface of the first ring 711 along a circumferential direction, so that the arc-shaped shift fork 712 may be mounted in the arc-shaped groove 714 of the first ring 711. Further, in the rotation process of the actuator motor 72, the arc-shaped shift fork 712 can slide axially with the first ring 711. The first ring 711 is mounted to the driven plate 62. Further, the first ring 711 can slide axially with the driven plate 62.
[0074] In one embodiment, the first ring 711 may be mounted to the driven plate 62 in a plurality of manners. For example, one manner may be as shown in
[0075] The structure in which the first ring 711 can drive the driven plate 62 to slide is implemented through cooperation between the protrusion and the groove in the foregoing, or may be implemented through pushing or pulling by two protrusions in the following. For details, refer to the following description of a structure with an elastic member.
[0076] Another possible structure of the annular sliding member 71 may be shown in
[0077] A first beveled protrusion 711a and a circumferential limiting structure 711b are disposed on an outer surface of the first ring 711 along a circumferential direction. A second beveled protrusion 715a is disposed on an inner surface of the second ring 715 along a circumferential direction, and the first beveled protrusion 711a of the first ring 711 adapts to the second beveled protrusion 715a of the second ring 715. As shown in
[0078] A mounting relationship among the first ring 711, the second ring 715, and the third ring 716 may be as follows.
[0079] As shown in
[0080] An effect achieved by the foregoing structure setting and mounting relationship is that the first ring 711 rotates in the circumferential direction in a limited state and slides in the axial direction in a free state through the circumferential limiting structure 711b and cooperation between the first beveled protrusion 711a of the first ring 711 and the second beveled protrusion 715a of the second ring 715.
[0081] In one embodiment, as shown in
[0082] In one embodiment, the first ring 711 is sleeved on the outer surface of the driven plate 62, the driven plate 62 needs to perform a rotational motion, and the rotational motion of the first ring 711 is limited by the circumferential limiting structure 711b. Correspondingly, the plane bearing 9 may be mounted between the first ring 711 and the driven plate 62.
[0083] The plane bearing 9 is a unidirectional rotating bearing in which one bearing ring can rotate and the other bearing ring cannot rotate.
[0084] As described above, the first ring 711 and the driven plate 62 may be mounted through cooperation between the first annular protrusion and the annular groove. Correspondingly, as shown in
[0085] In one embodiment, as shown in
[0086] Based on the foregoing description, a mounting relationship between the driven plate 62, the first ring 711, the second ring 715, and the third ring 716 may be as follows. As shown in
[0087] In this way, as shown in
[0088] Similarly, when the actuator motor 72 rotates in a second rotation direction, the third ring 716 rotates with rotation of the output shaft, to drive the second ring 715 to rotate. Because the first ring 711 is limited by the circumferential limiting structure 711b in the circumferential direction, the first ring 711 cannot perform a rotational motion. In this way, in the rotation process of the second ring 715, the second beveled protrusion 715a of the second ring 715 pushes the first beveled protrusion 711a of the first ring 711, so that the first ring 715 slides axially and slides away from the direction in which the driving plate 61 is located. In the axially sliding process of the first ring 711, the first annular protrusion 621c on the driven plate 62 is located in the annular groove 711c of the first ring 711, so that the first ring 711 may push the driven plate 62 away from the location of the driving plate 61, to separate the driving plate 61 from the driven plate 62.
[0089] In a possible application scenario, it is relatively safe whether the clutch 6 is in the jointed state and the separated state. However, if the clutch 6 is in a state between the jointed state and the separated state, driving of the automobile is dangerous. Correspondingly, to improve security of the powertrain, the elastic member may be configured to control the clutch 6 to maintain in the jointed state or the separated state. A corresponding implementation structure may be as follows.
[0090] As shown in
[0091] As shown in
[0092] In one embodiment, the elastic member 73 has different functions due to different mounting manners. If the elastic force of the elastic member 73 faces the direction in which the driving plate 61 is located, the elastic member 73 may push the driven plate 62 close to the driving plate 61, to maintain the driving plate 61 and the driven plate 62 in the jointed state. If a direction of the elastic force of the elastic member 73 is opposite to the direction in which the driving plate 61 is located, the elastic member 73 may push the driven plate 62 away from the driving plate 61, to maintain the driving plate 61 and the driven plate 62 in the separated state. For ease of description, a powertrain in which the elastic member 73 controls the driving plate 61 and the driven plate 62 to maintain in the jointed state may be referred to as a normally closed powertrain, and a powertrain in which the elastic member 73 controls the driving plate 61 and the driven plate 62 to maintain in the separated state is referred to as a normally open powertrain.
[0093] For the normally closed powertrain, a mounting manner of the elastic member 73 may be shown in
[0094] Regardless of a mounting manner of the elastic member 73, the direction of the elastic force of the elastic member 73 of the normally closed powertrain faces the direction in which the driving plate 61 is located. Therefore, when the actuator motor 72 is in a closed state, the elastic member 73 may eject the driven plate 62 to the driving plate 61, so that the clutch 6 is in the jointed state.
[0095] For the normally closed powertrain, in addition to cooperation between the first annular protrusion 621c and the annular groove 711c, the structure in which the first ring 711 can drive the driven plate 62 to slide may alternatively be implemented by using two annular protrusions. In one embodiment, as shown in
[0096] In this case, to prevent the clutch control component 7 from rotating in the circumferential direction with the driven plate 62, correspondingly, as shown in
[0097] The elastic member 73 enables the clutch 6 to maintain in the jointed state. Correspondingly, to enable the clutch 6 to maintain in the separated state, the actuator motor 72 may be in a running state. In this case, a force output by the actuator motor 72 to the outside is used to balance the elastic force of the elastic member 73, to maintain the driven plate 62 and the driving plate 61 in the separated state, so as to maintain the clutch 6 in the separated state. In this state, the output shaft of the actuator motor 72 may not rotate. When the clutch 6 is in the jointed state, the driven plate 62 may be in contact with the driving plate 61 through the elastic force of the elastic member 73, to maintain the clutch 6 in the jointed state.
[0098] In this way, the elastic member 73 may apply a force towards the driving plate 61 to the driven plate 62, and the first ring 711 may apply a force that is opposite to the driving plate 61 to the driven plate 62 under an action of the actuator motor 72. Further, the driven plate 62 may slide axially towards the driving plate 61, and may alternatively slide axially backward towards the driving plate 61.
[0099] In this structure, combination and separation of the clutch 6 of the normally closed powertrain may be implemented as follows.
[0100] Refer to
[0101] First, a process of switching the clutch 6 from the separated state to the jointed state may be as follows. The actuator motor 72 rotates in the first rotation direction, and the elastic force of the elastic member 73 towards the driving plate 61 may push the driven plate 62 to slide axially in a direction towards the driving plate 61. When the driven plate 62 slides to be combined with the driving plate 61, the actuator motor 72 may stop running, and the elastic member 73 maintains the clutch 6 in the jointed state. That is, in the state shown in
[0102] Second, a process of switching the clutch 6 from the jointed state to the separated state may be as follows. The actuator motor 72 rotates in the second rotation direction. As shown in
[0103] The foregoing describes the mounting manner of the elastic member 73 in the normally closed powertrain. The following describes a mounting manner of the elastic member 73 in the normally open powertrain. The first end of the elastic member 73 close to the driving plate 61 may abut against the housing of the differential 5, and the second end of the elastic member 73 away from the driving plate 61 may abut against the driven plate 62. In one embodiment, a mounting groove may be provided on the inner surface of the driven plate 62, and the elastic member 73 may be located in the mounting groove. The first end of the elastic member 73 abuts against the housing of the differential by using a snap ring, and the second end of the elastic member 73 abuts against the driven plate 62 by using a snap ring. The direction of the elastic force of the elastic member 73 is opposite to the direction in which the driving plate 61 is located. Therefore, when the actuator motor 72 is in the closed state, the elastic member 73 may eject the driven plate 62 from the driving plate 61, to maintain the clutch 6 in the separated state.
[0104] For the normally open powertrain, refer to
[0105] In this case, to prevent the clutch control component 7 from rotating in the circumferential direction with the driven plate 62, the plane bearing may be correspondingly mounted between the first ring 711 and the driven plate 62. In one embodiment, as shown in
[0106] The elastic member 73 enables the clutch 6 to maintain in the separated state. Correspondingly, to enable the clutch 6 to maintain in the jointed state, the actuator motor 72 may be in a running state. In this case, a force output by the actuator motor 72 to the outside is used to balance the elastic force of the elastic member 73, to maintain the driven plate 62 and the driving plate 61 in the jointed state, so as to maintain the clutch 6 in the jointed state. In this state, the output shaft of the actuator motor 72 may not rotate. When the clutch 6 is in the separated state, the driven plate 62 may be separated from the driving plate 61 through the elastic force of the elastic member 73, to maintain the clutch 6 in the separated state.
[0107] In this way, the elastic member 73 may apply a force that is opposite to the driving plate 61 to the driven plate 62, and the first ring 711 may apply a force towards the driving plate 61 to the driven plate 62 under an action of the actuator motor 72. Further, the driven plate 62 may slide axially towards the driving plate 61, and may alternatively slide axially backward towards the driving plate 61.
[0108] In this structure, combination and separation of the clutch 6 of the normally open powertrain may be implemented as follows.
[0109] Refer to
[0110] First, the process of switching the clutch 6 from the separated state to the jointed state may be as follows. The actuator motor 72 rotates in the first rotation direction, and the first ring 711 can push the driven plate 62 to slide axially in the direction close to the driving plate 61 through cooperation between the end surface of the first ring 711 and the first ring protrusion 621c of the driven plate 62. When the driven plate 62 slides to be combined with the driving plate 61, the elastic member 73 is in the compressed state. To overcome the elastic force of the elastic member 73, correspondingly, the actuator motor 72 needs to be always in the running state. In this running state, the output shaft of the actuator motor 72 does not rotate, and the actuator motor 72 may provide a force to overcome the elastic force of the elastic member 73, so as to maintain the clutch 6 in the jointed state.
[0111] Second, the process of switching the clutch 6 from the jointed state to the separated state may be as follows. The elastic force of the elastic member 73 opposite to the driving plate 61 may push the driven plate 62 to slide axially in the direction away from the driving plate 61. When the driven plate 62 slides to be separated from the driving plate 61, the actuator motor 72 may stop running, and the elastic member 73 maintains the clutch 6 in the separated state.
[0112] One end of the elastic component 73 described above abuts against the driven plate 62, and the other end abuts against the housing of the differential 5. Alternatively, one end of the elastic component 73 may abut against the first ring 711, and the other end may abut against the housing of the differential 5. A mounting manner of the elastic member 73 and whether the elastic member 73 is in the compressed state or the stretched state are not in one embodiment limited in this embodiment, and provided that the elastic member 73 can maintain the driven plate 62 and the driving plate 61 in the jointed state, or the elastic member 73 can maintain the driven plate 62 and the driving plate 61 in the separated state.
[0113] The following summarizes several possible structure mounting relationships of the powertrain. For ease of description, a location of the large gear 21 of the powertrain may be considered as a left side, and a location of the actuator motor 72 may be considered as a right side.
[0114] For a possible structure relationship of the powertrain, for example, for a structure of a normally closed powertrain, refer to
[0115] In this way, for the process of switching the clutch 6 from the separated state to the jointed state, refer to
[0116] The process of switching the clutch 6 from the jointed state to the separated state may be as follows. The actuator motor 72 rotates in the second rotation direction, and the arc-shaped shift fork 712 drives the first ring 711 to slide axially in the direction away from the driving plate 61. The second annular protrusion 711d of the first ring 711 may pull the first annular protrusion 621c of the driven plate 62, so that the driven plate 62 may slide axially in the direction away from the driving plate 61. When the driven plate 62 slides to be separated from the driving plate 61, the actuator motor 72 continues to maintain the running state, to overcome the elastic force of the elastic member 73, so as to maintain the driven plate 62 and the driving plate 61 in the separated state. In this case, the clutch 6 is in the separated state, and the powertrain is in a non-driving state.
[0117] It can be learned that, when the powertrain is in the driving state, the clutch 6 is in the jointed state, and the drive motor 1 is used as the power source to drive the automobile to run. When the powertrain is in the non-driving state, for example, when the automobile is in the coasting phase, the clutch is in the separated state, and the drive motor 1 does not rotate with the left half shaft 3 and the right half shaft 4. Further, the drive motor 1 does not obstruct driving of the automobile as resistance. Therefore, the powertrain disposed with the structure can improve the driving effect of the automobile.
[0118] In addition, the elastic member 73 in the powertrain may enable the driven plate 62 to be combined with the driving plate 61, so that even if the actuator motor 72 is faulty and cannot work normally, the driven plate 62 and the driving plate 61 can maintain the jointed state under the elastic force of the elastic member 73. This can avoid an accident caused when the clutch 6 is in the intermediate state between the jointed state and the separated state, to ensure safe driving of the automobile.
[0119] For another possible structure relationship of the powertrain, for example, a normally open powertrain, a mounting manner between the large gear 21 of the gear mechanism 2, the differential 5, and the driving plate 61 of the clutch 6 is similar to that of the foregoing description. For details, refer to the related descriptions.
[0120] For a structure of the normally open powertrain, refer to
[0121] In this way, for the process of switching the clutch 6 from the separated state to the jointed state, refer to
[0122] For the process of switching the clutch 6 from the jointed state to the separated state, refer to
[0123] It can be learned that, when the powertrain is in the driving state, the clutch 6 is in the jointed state, and the drive motor 1 is used as the power source to drive the automobile to run. When the powertrain is in the non-driving state, for example, when the automobile is in the coasting phase, the clutch is in the separated state, and the drive motor 1 does not rotate with the left half shaft 3 and the right half shaft 4. Further, the drive motor 1 does not obstruct driving of the automobile as resistance. Therefore, the powertrain disposed with the structure can improve the driving effect of the automobile.
[0124] In addition, the elastic member 73 in the powertrain may enable the driven plate 62 to be separated from the driving plate 61, so that even if the actuator motor 72 is faulty and cannot work normally, the driven plate 62 and the driving plate 61 can maintain in the separated state under the elastic force of the elastic member 73. This can avoid an accident caused when the clutch 6 is in the intermediate state between the jointed state and the separated state, to ensure safe driving of the automobile.
[0125] For another possible structure relationship of the powertrain, for example, a bevel type powertrain, a mounting manner between the large gear 21 of the gear mechanism 2, the differential 5, and the driving plate 61 of the clutch 6 is similar to that of the foregoing description. For details, refer to the related descriptions.
[0126] For a structure of the bevel type powertrain, refer to
[0127] The first end of the elastic member 73 close to the driving plate 61 abuts against an inner wall of the first ring 711, and the second end of the elastic member 73 away from the driving plate 61 abuts against the housing of the differential 5. In addition, the elastic member 73 may be in the compressed state, and the direction of the elastic force of the elastic member 73 faces the direction in which the driving plate 61 is located. The second ring 715 is sleeved on the outer surface of the first ring 711, and the first beveled protrusion 711a of the first ring 711 adapts to the second beveled protrusion 715a of the second ring 715. The third ring 716 is engaged with the second ring 715 by using the axial rack, and the third ring 716 is mounted on the output shaft of the actuator motor 72.
[0128] In this way, for the process of switching the clutch 6 from the separated state to the jointed state, refer to
[0129] The process of switching the clutch 6 from the jointed state to the separated state may be as follows. The actuator motor 72 rotates in the second rotation direction, and the second beveled protrusion 715a of the second ring 715 pushes the first beveled protrusion 711a of the first ring 711 to slide in the direction away from the driving plate 61. Because the first annular protrusion 621c of the driven plate 62 is located in the annular groove 711c of the first ring 711, the first ring 711 may pull the driven plate 62 to slide axially in the direction away from the driving plate 61. When the driven plate 62 slides to be separated from the driving plate 61, the actuator motor 72 continues to maintain the running state, to overcome the elastic force of the elastic member 73, so as to maintain the driven plate 62 and the driving plate 61 in the separated state. In this case, the clutch 6 is in the separated state, and the powertrain is in the non-driving state.
[0130] It can be learned that, when the powertrain is in the driving state, the clutch 6 is in the jointed state, and the drive motor 1 is used as the power source to drive the automobile to run. When the powertrain is in the non-driving state, for example, when the automobile is in the coasting phase, the clutch is in the separated state, and the drive motor 1 does not rotate with the left half shaft 3 and the right half shaft 4. Further, the drive motor 1 does not obstruct driving of the automobile as resistance. Therefore, the powertrain disposed with the structure can improve the driving effect of the automobile.
[0131] In addition, the elastic member 73 in the powertrain may enable the driven plate 62 to be combined with the driving plate 61, so that even if the actuator motor 72 is faulty and cannot work normally, the driven plate 62 and the driving plate 61 can maintain in the jointed state under the elastic force of the elastic member 73. This can avoid an accident caused when the clutch 6 is in the intermediate state between the jointed state and the separated state, to ensure safe driving of the automobile.
[0132] In embodiments of this disclosure, the clutch is mounted between the gear mechanism and the differential of the powertrain. When the drive motor is used as the power source to drive the automobile to run, the driven plate of the clutch may slide to the driving plate, so that the clutch is in the jointed state, and the drive motor can transfer power to the left half shaft and the right half shaft to drive the automobile to run. When the automobile is in the coasting phase and the drive motor is not required to drive the automobile to run, the driven plate of the clutch slides away from the driving plate, so that the clutch is in the separated state. In this state, although the left half shaft and the right half shaft are in the rotating state, because the clutch disables power transmission between the drive motor and the differential, the left half shaft and the right half shaft can be blocked from transmitting power to the drive motor, so that the drive motor can be prevented from blocking driving of the automobile as resistance. It can be learned that the powertrain having this structure can improve the driving effect of the powertrain.
[0133] This embodiment further provides a drive system of an automobile. The drive system may include at least one powertrain described above. For example, a dual-motor four-wheel drive system driven by two drive motors may include two powertrains described above, and a drive system driven by more than two drive motors may include a plurality of powertrains described above.
[0134] The powertrain of the drive system is as described above. A clutch is mounted between a gear mechanism and a differential of the powertrain. When a drive motor is used as a power source to drive the automobile to run, a driven plate of the clutch may slide to a driving plate, so that the clutch is in a jointed state, and the drive motor can transfer power to a left half shaft and a right half shaft to drive the automobile to run. When the automobile is in a coasting phase and the drive motor is not required to drive the automobile to run, the driven plate of the clutch slides away from the driving plate, so that the clutch is in a separated state. In this state, although the left half shaft and the right half shaft are in a rotating state, because the clutch disables power transmission between the drive motor and the differential, the left half shaft and the right half shaft can be blocked from transmitting power to the drive motor, so that the drive motor can be prevented from blocking driving of the automobile as resistance. It can be learned that the powertrain having this structure can improve a driving effect of the powertrain.
[0135] An embodiment further provides an automobile, for example, an electric automobile. The automobile may include the foregoing drive system. As described above, the drive system may include the foregoing at least one powertrain. For example, a dual-motor four-wheel drive system driven by two drive motors may include two powertrains described above, and a drive system driven by more than two drive motors may include a plurality of powertrains described above.
[0136] The powertrain is as described above. A clutch is mounted between a gear mechanism and a differential of the powertrain. When a drive motor is used as a power source to drive the automobile to run, a driven plate of the clutch may slide to a driving plate, so that the clutch is in a jointed state, and the drive motor can transfer power to a left half shaft and a right half shaft to drive the automobile to run. When the automobile is in a coasting phase and the drive motor is not required to drive the automobile to run, the driven plate of the clutch slides away from the driving plate, so that the clutch is in a separated state. In this state, although the left half shaft and the right half shaft are in a rotating state, because the clutch disables power transmission between the drive motor and the differential, the left half shaft and the right half shaft can be blocked from transmitting power to the drive motor, so that the drive motor can be prevented from blocking driving of the automobile as resistance. It can be learned that the powertrain having this structure can improve a driving effect of the powertrain.
[0137] The foregoing descriptions are merely embodiments of this application, but are not intended to limit this application. Any modification, equivalent replacement, or improvement made without departing from the spirit and principle of this application should fall within the protection scope of this application.