Aircraft wing and wing tip device
11420723 · 2022-08-23
Assignee
Inventors
Cpc classification
B64C3/56
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An aircraft wing (1) including a fixed wing (3) and a wing tip device (4) at the tip of the fixed wing (3), the wing tip device (4) being rotatable relative to the fixed wing (3) between a flight configuration (4a) for use during flight, and a ground configuration (4b) for use during ground-based operations, in which ground configuration the wing tip device (4) is rotated relative to the fixed wing (3) such that the span of the wing (1) is reduced. The aircraft wing (1) has a gear assembly (31) that couples the wing tip device (4) to an actuator (30) such that the actuator (30) drives the rotation of the wing tip device (4) between the flight and ground configurations, the gear assembly (31) comprising a worm drive (32).
Claims
1. An aircraft wing comprising a fixed wing and a wing tip device at a tip of the fixed wing, the wing tip device is rotatable relative to the fixed wing between: a flight configuration for use during flight, and a ground configuration for use during ground-based operations, in which ground configuration the wing tip device is rotated relative to the fixed wing such that a span of the wing is reduced, wherein the aircraft wing comprises a gear assembly coupling the wing tip device to an actuator such that the actuator drives rotation of the wing tip device between the flight and ground configurations, wherein the gear assembly comprises a worm drive including worm gear configured to rotate about an input axis and a worm gear configured to rotate about an output axis, and the input axis is obtuse to the output axis, wherein the worm gear is driven by the worm, and wherein the worm gear comprises helical teeth and the helical teeth each form a portion of a helix extending around the output axis.
2. The aircraft wing according to claim 1, wherein the wing tip device is rotatably coupled to the fixed wing by a rotational joint comprising a follower rotationally fixed relative to the wing tip device and a guide rotationally fixed relative to the fixed wing such that as the wing tip device rotates, the follower is rotated relative to the guide, and wherein the follower or guide comprises a toothed rack that forms part of the gear assembly.
3. The aircraft wing according to claim 2, wherein the follower comprises the toothed rack.
4. The aircraft wing according to claim 2, wherein the toothed rack is coupled to the worm gear of the worm drive via an intermediate gear.
5. The aircraft wing according to claim 2, wherein the worm gear meshes with the toothed rack.
6. The aircraft wing according to claim 1, wherein the output axis is substantially parallel to an axis of rotation of the wing tip device.
7. The aircraft wing according to claim 1, wherein the actuator comprises an output shaft that rotates about a rotational axis and is coupled to the worm of the worm drive to rotate the worm about an input axis, and wherein the rotational axis of the output shaft of the actuator is offset from the input axis of the worm of the worm drive.
8. The aircraft wing according to claim 1, wherein the wing tip device and the fixed wing arc separated along an oblique cut plane passing through the upper and lower surfaces of the wing, the oblique cut plane is orientated normal to an axis of rotation of the wing tip device.
9. An aircraft wing comprising a fixed wing and a wing tip device at a tip of the fixed wing, the wing tip device is rotatable relative to the fixed wing between: a flight configuration for use during flight, and a ground configuration for use during ground-based operations, in which ground configuration the wing tip device is rotated relative to the fixed wing such that a span of the wing is reduced, the wing tip device is rotatably coupled to the fixed wing by a slew-ring, the aircraft wing comprising a gear assembly that couples the wing tip device to an actuator such that the actuator drives the rotation of the wing tip device between the flight and ground configurations, wherein the gear assembly comprises a worm drive includes a worm and worm gear driven by the worm; wherein the worm is configured to rotate about an input axis parallel to a rotational axis of the wing tip device; wherein the worm gear is configured to rotate about an output axis obtuse to the input axis, and wherein the worm gear comprises helical teeth each forming a portion of a helix extending around the output axis.
10. The aircraft wing according to claim 1, wherein the wing tip device is a wing tip extension.
11. An aircraft comprising the aircraft wing according to claim 1.
12. A kit of parts of an aircraft wing, the kit of parts comprising a fixed wing and a wing tip device configured for attachment to a tip of the fixed wing such that the wing tip device is rotatable relative to the fixed wing between: a flight configuration for use during flight, and a ground configuration for use during ground-based operations, in which ground configuration the wing tip device is rotated relative to the fixed wing such that a span of the wing is reduced, wherein the kit of parts further comprises: an actuator, and a gear assembly configured to couple the wing tip device to the actuator such that the actuator drives the rotation of the wing tip device between the flight and ground configurations, wherein the gear assembly comprises a worm drive including an worm configured to rotate about an input axis and worm gear driven by the worm and configured to rotate about an output axis obtuse to the input axis, and wherein the worm gear comprises helical teeth, and each of the teeth is shaped as a partial helix extending around the output axis.
13. A method of changing the configuration of an aircraft wing, the aircraft wing comprising a fixed wing and a wing tip device at a tip of the fixed wing, the wing tip device is rotatable relative to the fixed wing between: a flight configuration for use during flight, and a ground configuration for use during ground-based operations, in which ground configuration the wing tip device is rotated relative to the fixed wing such that a span of the wing is reduced, wherein a gear assembly couples the wing tip device to an actuator such that the actuator drives the rotation of the wing tip device between the flight and ground configurations, and wherein the gear assembly comprises a worm drive including worm configured to rotate about an input axis and a worm gear driven by the worm and configured to rotate about an output axis obtuse to the input axis and wherein the worm gear comprises helical teeth each forming a partial helix around the output axis, and the method comprises rotating the wing tip device between the flight and ground configurations using the actuator, wherein the wing tip device rotates about an axis parallel to the output axis.
14. The aircraft wing according to claim 1, wherein the output axis is parallel to a rotational axis of the wing tip device.
Description
DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the present invention will now be described by way of example only with reference to the accompanying drawings of which:
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DETAILED DESCRIPTION
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(15) The aircraft 2 is a passenger aircraft comprising a passenger cabin comprising a plurality of rows and columns of seat units for accommodating a multiplicity of passengers, in this case more than 50 passengers. The aircraft has a pair of the wings 1. The aircraft is a powered aircraft and comprises engines 92, mounted under the wings 1, for propelling the aircraft 2.
(16) The fixed wing 3 extends outboard from the fuselage of the aircraft, in a span wise direction from a root 20 to a tip 21. The fixed wing 3 also extends in a chord-wise direction from a leading edge 5 to a trailing edge 7.
(17) The wing tip device 4 is located at the outboard tip 21 of the fixed wing 3. In the described embodiment the wing tip device 4 is in the form of a planar wing tip extension, although the invention is also applicable to other types of wing tip device (e.g. a non-planar wing tip device, such as a winglet).
(18) The wing tip device 4 is moveable between a flight configuration 4a (shown as a dotted line in
(19) In the flight configuration, the leading and trailing edges 5′, 7′ of the wing tip device 4 are continuations of the leading and trailing edges 5, 7 of the fixed wing 3. Furthermore, the upper and lower surfaces of the wing tip device 4 device are continuations of the upper and lower surfaces of the fixed wing 3. Thus, there is a smooth transition from the fixed wing 3 to the wing tip device 4.
(20) It will be appreciated that there may be a smooth transition, even where there are changes in sweep or twist at the junction between the fixed wing 3 and wing tip device 4. However, there are preferably no discontinuities at the junction between the fixed wing 3 and wing tip device 4.
(21) The wing tip device 4 is placed in the flight configuration for flight. In the flight configuration the wing tip device 4 thus increases the span of the aircraft (thereby providing beneficial aerodynamic effects, for example, reducing the component of induced drag and increasing the lift). In principle, it would be desirable to maintain this large span at all times and simply have a large fixed wing. However, the maximum aircraft span is effectively limited by airport operating rules which govern various clearances required when manoeuvring around the airport (such as the span and/or ground clearance required for gate entry and safe taxiway usage). In this regard, in the flight configuration the span may exceed an airport compatibility gate limit. Thus the wing tip device 4 is moveable to a ground configuration for use when the aircraft is on the ground.
(22) In the ground configuration 4b the wing tip device 4 is folded, from the above-mentioned flight configuration, such that the wing tip device 4 rotates rearwards (aft), sweeping in an arc. When the wing tip device 4 is in the ground configuration, the span of the wing 1 is reduced (as compared to when the wing tip device 4 is in the flight configuration) and the aircraft 2 thus complies with the above-mentioned airport clearances etc. In this regard, in the ground configuration the span may be reduced such that the span (with the wing tip device in the ground configuration) is less than, or substantially equal to, the airport compatibility gate limit.
(23) When the wing tip device 4 is in the ground configuration, the aircraft 2 incorporating the wing 1 is unsuitable for flight. The aircraft 2 is configured such that, during flight, the wing tip device 4 is not moveable to the ground configuration. The aircraft 2 comprises a sensor for sensing when the aircraft 2 is in flight. When the sensor senses that the aircraft 2 is in flight, a control system is arranged to disable the possibility of moving the wing tip device 4 to the ground configuration.
(24) Referring to
(25) Referring to
(26) The oblique plane 13 and the rotational axis B are such that the fixed wing 3 and the wing tip device 4 do not clash when the wing tip device 4 rotates between the flight and ground configurations. An example of a wing tip device 4 that is rotatable in this manner is shown in WO 2015/150835, the contents of which are herein incorporated by reference.
(27) The aircraft 2 is arranged such that substantially all the aerodynamic and inertial loads on the wing tip device 4 during use of the aircraft, are transferred to the fixed wing 3, via the rotational joint 10.
(28) The rotational joint 10 is in the form of a slew ring, comprising an outer race 8 and an inner race 9 (see
(29) The inner race 9 is integral with the fixed wing 3, such that the inner race 9 is rotationally fixed relative to the fixed wing 3.
(30) The outer race 8 is rotationally fixed to the wing tip device 4 such that the wing tip device 4 rotates with the outer race 8, between the flight and ground configurations, about the rotational axis B. In this regard, the outer race 8 is attached to an inboard rib of the wing tip device 4.
(31) The inner race 9 is nested within the outer race 8 and is concentric with the outer race 8. In this regard, the outer race 8 and the inner race 9 are both centred on the rotational axis B of the wing tip device 4.
(32) The outer race 8 is arranged to rotate around the rotational axis B. A bearing element, in the form of a steel cylindrical ring (not shown) provided with a low friction polymer coating, is provided between the inner and outer races 9, 8, i.e. between the radially outer surface of the inner race 9 and the radially inner surface of the outer race 8, to support the rotation of the outer race 8 about the inner race 9. In this respect, the outer race 8 acts a follower and the inner race 9 acts as a guide, to guide the rotation of the outer race 8. It will be appreciated that any suitable bearing arrangement may be used.
(33) The aircraft wing 1 further comprises a prime mover 30 and a gear assembly 31 that couples the prime mover 30 to the wing tip device 4 so as to rotate the wing tip device 4 between the flight and ground configurations 4a, 4b.
(34) In more detail, the prime mover 30 is an actuator in the form of an electric motor 30. The electric motor 30 is configured to drive an output shaft 40 about a rotational axis A (see
(35) An actuator output gear, in the form of a toothed gear wheel 41 is mounted on the output shaft 40, and is rotationally fixed to the shaft, so as to rotate with the shaft 40.
(36) A worm drive 32 comprises an input gear in the form of a worm 34 (see
(37) The worm 34 is a gear in the form of a screw provided with an external helical screw thread 45.
(38) The worm gear 35 is in the form of a toothed gear wheel, provided with helical teeth 38 distributed around its periphery. The teeth 38 of the worm gear 35 mesh with the screw thread of the worm 34 such that the rotation of the worm 34 rotates the worm gear 35 (and vice-versa).
(39) A coupling gear 44, in the form of a toothed gear wheel, meshes with the actuator output gear wheel 41. The coupling gear 44 is fixed to an end of the worm 34 such that rotation of the coupling gear 44 by the prime mover 30 (via the actuator output gear wheel 41), rotates the worm 34 about a rotational axis C (on the fixed shaft 50), which will be referred to as an input axis C (see
(40) The worm 34 is rotatably mounted in the casing by first and second bearing assemblies provided at opposite axial ends of the worm 34.
(41) The input axis C and the rotational axis A of the output shaft 40 of the electric motor 30 are substantially parallel to each other (see
(42) This is advantageous in that it provides greater flexibility over where the electric motor 30 can be positioned (e.g. relatively far aft). In addition, it provides an additional gear reduction (between the electric motor 31 and the wing tip device 4).
(43) The worm gear 35 is fixedly mounted on an output shaft 39 (of the worm drive 32), such that the worm gear 35 and the output shaft 39 rotate about an axis D, which will be referred to as an output axis D.
(44) Accordingly the worm 34 engages with the worm gear 35 such that the rotation of the worm 34 (about the input axis C) rotates the worm gear 35 (about the output axis D).
(45) Unlike in a conventional worm drive (in which the input and output axes are perpendicular to each other), the input axis C and output axis D are inclined relative to each other at an obtuse angle (θ).
(46) In this respect, the input and output axes C, D are oriented relative to each other at an obtuse angle (θ) when viewed along a direction perpendicular to a plane P that is parallel to both the input and output axes C, D (see
(47) In this respect, the output axis D is inclined from the normal N such that the direction along the output axis D from the intersection of the input and output axes C, D, towards the outer race 8 has a component in the direction along the input axis C away from the end of the worm 34 provided with the coupling gear 44.
(48) In the currently described embodiment the obtuse angle (θ) is 102.5°.
(49) The output axis D is substantially parallel to the axis of rotation B of the wing tip device 4. This may allow subsequent gears in the gear assembly 31 (i.e. the gears of the gear assembly 31 between the worm gear 35 and the wing tip device 4) to have a relatively simple arrangement. In this respect, it allows the gear wheel 42, the idler gear 33 and the rack 43 (see below) to have rotational axes that are each substantially parallel to the rotational axis B of the wing tip device 4, thereby providing a relatively simple meshing arrangement between each of these gears.
(50) In order to accommodate the obtuse orientation of the output axis D, the teeth 38 of the worm gear 35 are helical (see
(51) A toothed gear wheel 42 is fixedly mounted on the output shaft 39 of the worm drive 32, at an opposite end to the worm gear 35, so as to rotate with the output shaft 39.
(52) A section of the outer circumference of the outer race 8 is provided with a plurality of teeth, distributed in the circumferential direction, to form a rack 43.
(53) An idler gear 33, is in the form of a toothed gear wheel, is mounted on a rotatable shaft to rotate about an axis. The idler gear 33 is provided between the rack 43 and the gear wheel 42 and its teeth engage those of the rack 43 and of the gear wheel 42 so as to rotatably couple them together.
(54) The idler gear 33 is advantageous in that is allows for greater freedom in the positioning of the output shaft 39 of the worm drive 32. In this respect, it allows the worm drive 32 to be positioned further inboard and further aft, where there is typically more room to accommodate it.
(55) Accordingly the electric motor 30 is coupled to the outer race 8, to rotate the outer race 8, by a gear assembly 31, which comprises the actuator output gear wheel 41, the coupling gear 44, the worm 34, the worm gear 35, the gear wheel 42, the idler gear 33 and the rack 43.
(56) In this respect, the rotation of the electric motor 30 rotates the actuator output gear wheel 41, which rotates the coupling gear 44, which rotates the worm 34, which rotates the worm gear 35, which rotates the gear wheel 42, which rotates the idler gear 33, which rotates the rack 43.
(57) Since the outer race 8 is fixed to the inboard rib 34 of the wing tip device 4, this in turn rotates the wing tip device 4 between the flight and ground configurations 4a, 4b, about the rotational axis B. The electric motor 30 and gear assembly 31 is arranged to rotate the outer race 8 in both rotational directions about the axis B (i.e. both clockwise and anti-clockwise), so as to rotate the wing tip device 4 from the flight configuration to the ground configuration and from the ground configuration to the flight configuration.
(58) The gear assembly 31 is a reduction transmission. In this regard, the gear assembly 31 is configured to convert a high speed low torque input, from the electric motor 30, into a low speed high torque to the wing tip device 4 (it will be appreciated that the terms ‘high’ and ‘low’ are being used relative to each other). The transmission 31 has an input to output gear ratio of 292.4:1, i.e. the electric motor 31 has to rotate 292.4 times to rotate the outer race 8 one full revolution. Conversely, for every one revolution of the electric motor 31, the outer race 8 rotates 0.00342 of a rotation, which equates to 1.23°.
(59) The rotational joint 10 further comprises a locking mechanism assembly (not shown) configured to selectively lock the rotational joint 10 such that the wing tip device 4 is locked in the flight configuration or the ground configuration 4a, 4b.
(60) Referring to
(61) The aircraft wing (and rotational joint 110) of the second embodiment is identical to that of the first embodiment, except in that the worm 134 engages directly with the rack (not visible in
(62) In this respect, in this embodiment the worm gear 135, output shaft 139, gear wheel 142 and idler gear 133 are not present, with the teeth of the worm 134 instead engaging directly with the teeth of the rack.
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(64) The third embodiment of the invention is the same as the second embodiment of the invention, except in that the worm 234 and the rack are located at a different circumferential position (about the rotational axis B) to in the second embodiment, such that the worm 234 rotates the outer race 208 with respect to the inner race 209.
(65) Referring to
(66) The aircraft wing (and rotational joint 310) of the fourth embodiment is identical to that of the second embodiment, except in that the inner race 309 is rotationally fixed relative to the wing tip device, such that it rotates with the tip device, and the outer race 308 is fixed to the fixed wing. Accordingly, in this embodiment the inner race 309 acts a follower and the outer race 308 acts as a guide, to guide the rotation of the inner race 309.
(67) The toothed rack (not shown) is provided on an annular flange 370 that extends axially from the inner race 309, below the lower surface of the outer race 308.
(68) The worm 334 engages directly with the rack, as in the second and third embodiments. However, in this embodiment, this rotates the inner race 309 in order to rotate the wing tip device.
(69) Whilst the present invention has been described and illustrated with reference to particular embodiments, it will be appreciated by those of ordinary skill in the art that the invention lends itself to many different variations not specifically illustrated herein.
(70) For example, in the described embodiments the worm is the input gear and the worm gear is the output gear. Alternatively, the worm gear may be the input gear and the worm may be the output gear.
(71) In the described embodiments the rack is provided on the follower, i.e. the race that rotates with the wing tip device. Alternatively the rack may be provided on the guide, i.e. the race that is rotationally fixed relative to the fixed wing. In this case, the electric motor 30 and the gears of the gear assembly 31 between the electric motor 30 and the rack 43 would be mounted in the wing tip device 4. The rotation of the electric motor 31 would cause the worm drive 32, the electric motor 30 and the gears of the gear assembly 31 between the electric motor 30 and the rack 43, to rotate around the rack 43 (which is rotationally fixed to the fixed wing 3), thereby rotating the wing tip device 4 about the rotational axis B between the flight and ground configurations. Such an arrangement may be used in relation to any of the described embodiments.
(72) In the described embodiments the wing tip device is a planar tip extension. In other embodiments, the wing tip device may comprise, or consist of, a non-planar device, such as a winglet.
(73) In the described embodiments the prime mover 30 is an actuator in the form of an electric motor 30. It will be appreciated that any suitable actuator may be used, including a hydraulic or pneumatic actuator, for example.
(74) The aircraft may be any type of aircraft, including any air vehicle, such as a manned aircraft or a UAV. However, the aircraft is preferably a passenger aircraft.
(75) Where in the foregoing description, integers or elements are mentioned which have known, obvious or foreseeable equivalents, then such equivalents are herein incorporated as if individually set forth. Reference should be made to the claims for determining the true scope of the present invention, which should be construed so as to encompass any such equivalents. It will also be appreciated by the reader that integers or features of the invention that are described as preferable, advantageous, convenient or the like are optional and do not limit the scope of the independent claims. Moreover, it is to be understood that such optional integers or features, whilst of possible benefit in some embodiments of the invention, may not be desirable, and may therefore be absent, in other embodiments. Where ‘or’ is used in the foregoing description, this it to be taken to mean ‘and/or’.