Anchoring Device
20220282748 · 2022-09-08
Inventors
- Thomas Buck (Tamm, DE)
- Stefano Delfini (Bettlach, CH)
- Wolfgang Pleuger (Zuchwil, CH)
- Gerd SCHEYING (Stuttgart, DE)
- Tjalf Pirk (Stuttgart, DE)
- Joachim Loeblein (Waiblingen, DE)
Cpc classification
H04Q9/00
ELECTRICITY
F16B13/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B13/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B2200/95
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16B31/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A measuring device for a fastening device includes a base body, a sensor unit configured to detect at least one fastening variable, and an interface connected to the sensor unit and configured to provide the detected at least one fastening variable to an external reading device. The interface is electrically connectable to a wireless communication unit or directly connectable to the external reading device.
Claims
1. A measuring device for a fastening device, comprising: a main body; a sensor unit configured to detect at least one fastening quantity; and an interface connected to the sensor unit and configured to provide to an external reader device the detected at least one fastening quantity, wherein the interface is electrically connectable to a wireless communication unit, or the interface is directly connected to the external reader device.
2. The measuring device as claimed in claim 1, wherein the sensor unit comprises a passive sensor element.
3. The measuring device as claimed in claim 2, wherein: the sensor unit comprises a transforming element configured to convert a physical input quantity into a physical output quantity, and the passive sensor element is configured to detect the at least one fastening quantity based on the physical output quantity.
4. The measuring device as claimed in claim 3, wherein the transforming element is configured to be elastic, such that the at least one fastening quantity is detected by way of a deformation of the transforming element.
5. The measuring device as claimed in claim 3, wherein the transforming element is configured such that at least one optical property of the transforming element varies according to the physical input quantity.
6. The measuring device as claimed in claim 3, wherein the transforming element is configured such that at least one magnetic property of the transforming element varies according to the physical input quantity.
7. The measuring device as claimed in claim 3, wherein the transforming element is configured such that at least one electrical property of the transforming element varies according to the physical input quantity.
8. The measuring device as claimed in claim 1, wherein the interface comprises at least one mechanical connecting element for frictional and/or interlocking connection to the wireless communication unit.
9. The measuring device as claimed in claim 2, wherein: the sensor unit and the interface are spaced in relation to each other, the passive sensor element is arranged radially inside, and the interface is arranged radially outside.
10. The measuring device as claimed in claim 2, wherein the interface is connected to the passive sensor element via an electrical connecting element.
11. The measuring device as claimed in claim 10, further comprising: shielding configured to shield the passive sensor element and/or the electrical connecting element.
12. The measuring device as claimed in claim 1, further comprising: a reference structure configured for comparison with environmental parameters.
13. The measuring device as claimed in claim 1, wherein the interface comprises at least two contact elements, which are each configured to provide the at least one fastening quantity.
14. The measuring device as claimed in claim 1, wherein the main body includes an annular plate, a circuit board, a nut, or a washer.
15. A system comprising: a measuring device including (i) a main body, (ii) a sensor unit configured to detect at least one fastening quantity, and (iii) an interface connected to the sensor unit and configured to provide to an external reader device the detected at least one fastening quantity; and a wireless communication unit, wherein the wireless communication unit is integrally joined or frictionally and/or interlockingly connected to the measuring device, and wherein the interface is electrically connectable to the wireless communication unit or the interface is directly connected to the external reader device.
Description
DRAWINGS
[0059] The following description of the drawings reveals further advantages. The drawings, the description and the claims contain numerous features in combination. A person skilled in the art will expediently also consider the features individually and combine them to produce useful further combinations. Reference signs of features of different embodiments of the invention that are substantially the same are given the same number and a letter that identifies the embodiment.
[0060] In the drawings:
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[0065]
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DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0073]
[0074] For the purpose of fitting, the heavy-duty component 12 is first positioned on the wall. The fastening device 10 is introduced into the drilled hole 16 via a fitting-hole 20 in the heavy-duty component 12, so that a fastening region of the fastening device 10 is located inside the drilled hole 16. The fastening device 10 has a front end 22, which, in the fastened state, is positioned in the drilled hole 16. In addition, the fastening device 10 has a rear end 24, which is opposite the front end 22. In the fastened state, the rear end 24 is located in a region outside the drilled hole 16.
[0075] The fastening device 10 comprises a tensioning element 26, by means of which a tension can be introduced onto a main body 28 of the fastening device 10. The tensioning element 26 is in the form of a thread 30 or external thread by way of example. In this case, the tension is introduced by means of a nut 32, which is connected to the tensioning element 26. The fastening device 10 also comprises an expanding sleeve 34, which, when the fastening device 10 is fastened in the workpiece 18, secures said fastening device by means of a force acting radially outwards.
[0076] In addition, the fastening device 10 has a washer 36, which is likewise made of a metal or steel, for example. The washer 36 is designed to distribute a force originating from the fastening device 10 or the nut 32 over a larger area.
[0077] The measuring device 100 has a main body 102. The main body 102 is annular in shape and, for example, has a larger diameter than the washer 36. It is also conceivable, however, that the lateral extent of the main body 102 is less than that of the washer 36 or is matched thereto. Alternatively, it would be equally conceivable for the washer 36 and the main body 102 of the measuring device 100 to be formed as a single piece.
[0078]
[0079] In a further step, a nut 32 is connected to the fastening device 10. The nut 32 has an internal thread (not shown) which corresponds to the tensioning element 26, in the form of the thread 30, of the fastening device 10. Initially, the nut 32 is screwed onto the fastening device 10 until the nut 32 rests against the washer 36, and the washer 36 rests via the measuring device 100 against the heavy-duty component 12. Then a tool such as a wrench, or a handheld power tool 1004 such as a power drill, is used to transfer a torque to the nut 32, in which process the torque acting on the nut 32 is transformed by means of the tensioning element 26 into a tension acting on the fastening device 10.
[0080] The measuring device 100 is arranged in a force path of the fastening device 10 in order to detect a fastening quantity in the form of a force, in particular an initial tension.
[0081]
[0082] The interface 108 is connected to the sensor unit 104 via a connecting element 116. The connecting element 116 is in the form of electronic circuitry 118 by way of example. The electronic circuitry 118 comprises an integrated circuit 120, which is connected to the sensor unit 104 and the interface 108. The electronic circuitry 118 also comprises a memory element 122, in which can be stored data, in particular the data or fastening quantities detected by the sensor unit 104. In the memory element 122 is additionally stored, for example, an ID of the measuring device 100 that can be used to identify/characterize the measuring device.
[0083] The electronic circuitry 118 is supplied with energy via an energy supply unit 124. The energy supply unit 124 is designed to supply energy to the sensor unit 104 or the sensor element 106. The energy supply unit 124 comprises an energy storage element 126 and an energy receiving element 128.
[0084] The energy receiving element 128 is designed to convert into electrical energy an external, in particular electromagnetic, signal for supplying energy to the measuring device 100. In the embodiment shown in
[0085] By way of example, the energy storage element 126 is a capacitor in the form of a tantalum capacitor. Advantageously, the tantalum capacitor has a very high storage capacity for a small size as a result of its internal porous structure. The energy storage element 126 in particular has a capacity of at least 100 μF, preferably at least 0.5 mF, preferably several mF, in order to provide sufficiently high energy for performing measurements or communicating with the external reader device 1000. The energy supply unit 124 is designed by way of example such that the energy in the energy storage element 126 is stored until a threshold value is reached, whereat, on the threshold value being exceeded, the sensor element 106 is activated. The threshold value equals a capacitance value of 50 μF as an example. Alternatively, the threshold value can also be in the form of a voltage at the energy storage element, for instance 3.0 V.
[0086] The energy supply unit 124 is supplied with energy via an external energy supply unit 1100, for example. The external energy supply unit 1100 is, by way of example, a torch 1102 having a lens system in order to illuminate measuring devices 100 or fastening devices 10 even at a distance. Alternatively, it would also be conceivable for the external energy supply unit 1100 to be a floodlight. The electromagnetic radiation originating from the external energy supply unit 1100 is advantageously optimized to the solar cell 130 in use by matching the emitted wavelength.
[0087] By way of example, the sensor element 106 of the sensor unit 104 is a passive sensor element 132. In particular, the sensor element 106 is in the form of a shielded capacitor 134 and is shown in a sectional view in
[0088] The two inner conductive planes 144 form a parallel-plate capacitor. The conductive planes 136 of the parallel-plate capacitor are annular in shape and run in a circle about the central hole 146 in the measuring device 100. The inner planes 144 are preferably arranged entirely inside the shielding 140 in order to prevent interference in detecting the fastening quantity.
[0089] It is also conceivable that the sensor unit 104 comprises a plurality of sensor elements 106. For example, the sensor unit 104 could comprise three sensor elements, which are likewise in the form of parallel plate capacitors, and are distributed in an arc about the central aperture 146.
[0090] In addition, the sensor unit 104 comprises a reference structure 148. The reference structure 148 likewise consists of a parallel-plate capacitor, and is arranged entirely inside the shielding 140. The reference structure 148, unlike the sensor element 106, is arranged outside the direct force path, and therefore the reference structure, in the fastened state, is not located directly below the bolt head or the nut 32 of the fastening device 10.
[0091] The sensor element 106 and the reference structure 148 are connected each to one contact element 110 of the interface 108 in order to provide the detected fastening quantity to an external reader device 1000. By means of the electronic circuitry 118 and/or the external reader device 1000, it is possible to determine, for example, a fastening force on the basis of a difference in the two detected fastening quantities in the form of the capacitances. In addition, it is also possible that further influences such as, for instance, the temperature, the humidity, the ageing of the support material or of the workpiece, etc. are also determined via the detected fastening quantities.
[0092] In this embodiment, the capacitors, or the sensor element 106, and the reference structure 148 are read as soon as the energy supply unit 124 has stored enough energy, or a threshold value is exceeded. This process is controlled by means of the electronic circuitry 118, which is connected both to the energy supply unit 124 and the sensor unit 104. Alternatively or additionally, it is also conceivable that the reading of the capacitors takes place at predetermined time intervals, for instance once daily, weekly, monthly or annually. The detected values are preferably provided digitally via the interface 108.
[0093] The interface 108 in the form of a contact interface can be connected, for example, for the purpose of data transfer, to an external reader device 1000 in the form of a handheld power tool 1004. The connection is made here, for example, via a cable 1006, which can be connected directly to the contact elements 110 of the measuring device. The handheld power tool 1004 is in the form of a battery-powered drill, for example.
[0094] In addition, the interface 108 can be connected to an external communication unit 150. The external communication unit 150 is, by way of example, in the form of an RFID tag 152, and can be integrally joined to the measuring device 100 or the interface 108 for instance by adhesive bonding. In the connected state to the external communication unit 150, the detected fastening quantity can be provided by means of wireless communication 1010 to an external reader device 1000 such as a smartphone, for instance. In this process, the RFID tag can be tuned to suitable frequencies, for instance by the electronic circuitry 118, or the value of the fastening quantity can be read and converted into digital information. A clearly user-friendly system can thereby be achieved advantageously. The connection between the measuring device 100 and the external communication unit 150 is preferably designed to be detachable, in particular can be detached without tools. The external communication unit 150a is supplied with energy by means of the energy received by the energy supply unit 124.
[0095] Alternatively, it would be equally conceivable for the external communication unit 150 to be in the form of a SAW tag, which allows wireless communication by means of surface waves.
[0096]
[0097] The interface 108a is in the form of a sensor node comprising suitable contacts for connecting to the external communication unit 150a, for instance in the form of a Bluetooth beacon 154a. The measuring device 100a has a mechanical interface 156a for connecting the external communication unit 150a to the measuring device 100a such that it can be detached without tools. The mechanical interface 156a is in part integral with the main body 102a of the measuring device 100a, and comprises a plurality of catches 158a, which are designed for frictional and interlocking connection to a housing 160a of the external communication unit 150a. The catches 158a engage in corresponding recesses (not shown) on the outside of the housing 160 of the external communication unit 150a. The Bluetooth module of the external communication unit 150a is arranged on a circuit board inside the housing 160 so that it is protected advantageously.
[0098] As in the previous exemplary embodiment, the external communication unit 150a is supplied with energy by means of the energy received by the energy supply unit 124a. As before, the energy supply unit 124a comprises an energy receiving element 128a and an energy storage element 126a.
[0099] The energy receiving element 124a is designed by way of example to convert an electromagnetic signal in the form of a radio wave. The energy receiving element 128a is arranged on the surface of the measuring device 100a. The external energy supply unit 1100a may here be in the form of an RFID transmitter or a GSM transmitter, for example.
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[0101]
[0102] The measuring device 100c shown in
[0103] The measuring device 100d shown in
[0104] The measuring device 100e shown in
[0105] The measuring device 100e shown in
[0106] The measuring device 100g shown in
[0107] The measuring device 100h shown in
[0108] Alternatively or additionally, it is also conceivable for the excitation element 180h to be designed to perform an impedance measurement. As an example here, the excitation element 180h can be designed as a capacitor, where the voltage in the capacitor is charge-transferred at different frequencies, and radiated into the fastening matrix or fastening device 10 and into the workpiece 18. A sensor element 106h detects a fastening quantity by way of the response, i.e. by way of the rates of the change transfer, for instance by means of a frequency shift or phase shift, of the system capacitor and surroundings. Conclusions can thereby be drawn about existing ions, cavities or even cracks in the surroundings.
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