ONCE-THROUGH BAKING OVEN FOR CONTINUOUS BAKING OPERATION
20220287314 · 2022-09-15
Assignee
Inventors
Cpc classification
International classification
Abstract
A once-through baking oven has a plurality of oven modules which together form a once-through baking space. A heat-exchange heating device for indirect heating of the once-through baking space has a heating medium outward-flow pipe arrangement, a heating medium return-flow pipe arrangement and at least one intermediate radiator pipe arrangement having a plurality of heat exchanger pipes The heating medium flows in two adjacent heat exchanger pipes in opposite flow directions to each other. In an alternative embodiment of the radiator pipe arrangement, it runs in a spiral or meander shape in such a way that the heating medium flows in two adjacent pipe sections in opposite flow directions to each other. This results in a once-through baking oven that can be operated efficiently and adapted to different throughput requirements.
Claims
1.-10. (canceled)
11. A baking oven (1) for continuous baking operation, comprising: a baking space (3); a plurality of oven modules (2) with module baking space sections which together form the baking space (3) between an initial oven module (2.sub.1) leading in a baking material conveying direction (F) and a final oven module (2.sub.N) in the baking material conveying direction (F); a baking material conveying device (11) for continuously conveying baking material between the initial oven module (2.sub.1) and the final oven module (2.sub.N) in the baking material conveying direction (F); and a heat-exchange heating device (17) for indirect heating of the baking space (3) via a free-flowing heating medium, wherein the heat-exchange heating device (17) has: a heating medium outward-flow pipe arrangement (19), a heating medium return-flow pipe arrangement (22), and at least one intermediate radiator pipe arrangement (21) with a plurality of heat exchanger pipes (24) running side by side for indirect heat dissipation to the baking space (3), wherein the heat exchanger pipes (24) each guide the heating medium between the heating medium outward-flow pipe arrangement (19) and the heating medium return-flow pipe arrangement (22), wherein the heating medium outward-flow pipe arrangement (19), the heating medium return-flow pipe arrangement (22), and at least one intermediate radiator pipe arrangement (21) are designed in such a way that the heating medium in two adjacent ones of the plurality of heat exchanger pipes (24) flows in opposite flow directions to each other.
12. The baking oven according to claim 11, wherein the at least one intermediate radiator pipe arrangement (21) is designed in such a way that the heating medium flows through all heat exchanger pipes (24) in alternating directions in each case.
13. The baking oven according to claim 11, wherein the heat exchanger pipes (24) of the respective intermediate radiator pipe arrangement (21) are designed as a pipe package with pipes of the same length.
14. The baking oven according to claim 11, wherein at least one of the heating medium outward-flow pipe arrangement (19) and the heating medium return-flow pipe arrangement (22) have a main line (20, 23) from which stubs (25, 26; 27, 28) extend to the heat exchanger pipes (24), wherein the main line (20, 23) extends parallel to a longitudinal extension of the heat exchanger pipes (24) of the at least one intermediate radiator pipe arrangement (21).
15. The baking oven according to claim 11, wherein the heating medium outward-flow pipe arrangement (19) and the heating medium return-flow pipe arrangement (22) each have two stubs (25, 26; 27, 28) which run transversely to a longitudinal extension of the heat exchanger pipes (24) and are in fluid communication with spatially opposite ends of the heat exchanger pipes (24) of the at least one intermediate radiator pipe arrangement (21).
16. The baking oven according to claim 11, wherein the at least one intermediate radiator pipe arrangement (21) of the heat-exchange heating device (17) is designed as at least one of a top heat arrangement (21.sub.o) and a bottom heat arrangement (214
17. A baking oven (1) for continuous baking operation, comprising: a baking space (3); a plurality of oven modules (2.sub.i) with module baking space sections which together form the baking space (3) between an initial baking oven module (2.sub.1) leading in a baking material conveying direction (F) and a final oven module (2.sub.N) in the baking material conveying direction (F); a baking material conveying device (11) for continuously conveying baking material between the initial baking oven module (2.sub.1) and the final oven module (2.sub.N) in the baking material conveying direction (F); and a heat-exchange heating device (17) for indirect heating of the baking space (3) via a free-flowing heating medium, wherein the heat-exchange heating device (17) has: a heating medium outward-flow pipe section (19), a heating medium return-flow pipe section (22), and at least one intermediate radiator pipe arrangement (42) with a pipe section (44) for guiding the heating medium between the heating medium outward-flow pipe section (19) and the heating medium return-flow pipe section (22) and for indirect heat dissipation to the baking space, wherein a course of the at least one intermediate radiator pipe arrangement (42) is at least one of spiral and meander-shaped such that the heating medium in two adjacent heat exchanger pipe sections (44.sub.1 to 44.sub.11) flows in opposite flow directions to each other.
18. The baking oven according to claim 11, further comprising a convection heating device (31) for direct heating of the baking space (3) via a heating gas, wherein the convection heating device (31) has: a heating gas outward-flow pipe arrangement (32), a heating gas return-flow pipe arrangement (34), and at least one intermediate convection heating gas pipe arrangement (36) with a plurality of convection heating gas pipes (37) running side by side, via each of which the heating gas flows directly into the baking space (3).
19. The baking oven according to claim 18, wherein the heat exchanger pipes (24) of the heat-exchange heating device (17) and the convection heating gas pipes (37) of the convection heating device (31) are accommodated alternately in a pipe package (41).
20. The baking oven according to claim 18, wherein the convection heating gas pipes (37) have a plurality of passage openings (38) on a shell side, for guiding the heating gas into the baking oven (3).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0055]
[0056] The oven modules 2.sub.i each have the same basic structure, in particular with regard to a supporting frame design and receptacles for add-on and built-in components. In this respect, the oven modules 25 have the same dimensions, i.e. basically have the same installation space requirements in terms of height, width and depth.
[0057] A typical length of one of the oven modules 2 in the baking material conveying direction F is more than 2 m and less than 10 m and can be, for example, in the range of 3 m to 6 m. For example, the length of an oven module 2.sub.i can be 4.5 m, 6 m or 7.5 m.
[0058] A working width of the once-through baking space 3 can be greater than 1 m and can be up to 4 m.
[0059] The once-through baking oven 3 can have an overall length along the baking material conveying direction F in the range between 8 m and 80 m, in particular in the range between 12 m and 60 m.
[0060] A clear height of the once-through baking space 3 can be greater than 200 mm and can be less than 300 mm
[0061] The oven modules 2.sub.i are initially present as separate modules and are joined together when the oven 1 is assembled.
[0062]
[0063] Housing elements of the respective oven modules 2.sub.N can furthermore be connected to each other via screw joint connections in the manner of flanges.
[0064] The oven modules 2.sub.i are supported by a machine floor.
[0065] A feeding module 9 for the baking material is arranged in front of an initial baking oven module 2.sub.1 leading in each case in the baking material conveying direction, which feeding module 9 communicates with the oncethrough baking space 3. Behind a final oven module 2.sub.N in the baking material conveying direction, there is a discharge or final module of the once-through baking oven 1, which is not shown in the drawing, for taking over the baked baking material from the once-through baking space 3 and for discharging them, which in turn communicates with the once-through baking space 3.
[0066] Baking material to be baked enter the once-through baking space 3, i.e. the leading initial baking oven module 21, via the feeding module 9, passes through the once-through baking space 3 along the baking material conveying direction F and exits the once-through baking space 3 completely baked via the discharge module after having passed through the last final oven module 2.sub.i.
[0067] In the side view of the once-through baking oven according to
[0068] A baking material conveying device 11 with an endlessly circulating baking belt 12 is used to convey the baking material in the baking material conveying direction F. An upper run 13 of the baking belt 12 runs through the once-through baking space 3. A lower run 14 of the baking belt 12 runs through below a baking space housing of the oven module 2.sub.i.
[0069] The baking belt can be a mesh made of metal. This mesh can include pipe elements running transversely to the conveying direction F. A non-metallic material is also possible for the baking belt 12. The baking belt 12 can be tensioned by means of a conventional tensioning device having a displaceable tensioning roller. The lower run 14 can be supported by rollers 15, as shown in
[0070] The baking material conveying device 11 serves for continuous conveyance of the baking material between the initial oven module 21 and the final oven module 2.sub.N of the once-through baking oven 1.
[0071] The baking belt 12 is designed for a belt load in the range between 10 kg per square meter and 100 kg per square meter, particularly in the range between 30 kg per square meter and 80 kg per square meter.
[0072] The baking belt 12 can be designed as a steel strap, as a belt on pipes or also as a mesh band.
[0073] A rotary drive of the baking belt 12 for moving the upper run 13 in the baking product conveying direction 11 can be effected via a drive of the baking product conveying device 11, which is not shown and which interacts with the baking belt 12 via positive locking. An endless traction means, for example a chain, can be used for this purpose.
[0074] The belt tension can be hydraulically actuated. A positioning/speed regulation of the baking belt can be carried out with the aid of an optical or capacitive sensor system, in particular without contact. For this purpose, a position sensor (not shown) can encompass a lateral edge region of the baking belt in a U-shape.
[0075] The once-through baking oven 1 may have a preheater for the baking belt 12.
[0076] The once-through baking oven 1 has a heat-exchange heating device 17, embodiment variants of which are explained below with reference to
[0077] The main components of the heat exchange heating device 17 are a heating unit 18 for the heating medium, which in the embodiments according to
[0078] The heat-exchange heating device 17 of the once-through baking oven can be designed in such a way that exactly one such heat-exchange heating device 17 is provided for each oven module 2.sub.i. The number of heat-exchange heating devices 17 may also be different from the number of oven modules 2.sub.i. For example, it is possible to design certain oven modules 2.sub.i without a heat-exchange heating device 17. It is also possible to design a heat-exchange heating device 17 for a plurality of adjacent oven modules 2.sub.i, 2.sub.i+1, . . . . Finally, it is possible to equip an oven module 2.sub.i with a plurality of heat-exchange heating devices 17.
[0079] A heating zone regulation, i.e. a baking space temperature progression along the baking product conveying direction F, can take place via a respective temperature regulation of the various heat-exchange heating devices 17 by regulated controlling of the respective heating units 18. Each regulation zone along the baking product conveying direction F in the once-through baking space 3 has its own, independently controllable heating unit 18.
[0080] The radiator pipe arrangements 21 of the heat-exchange heating device 17 can be designed as top heat/bottom heat arrangements in relation to the once-through baking space 3.
[0081] The respective radiator pipe arrangement 21 has a plurality of heat exchanger pipes 24.sub.i running side by side for indirect heat dissipation to the baking space 3, which each guide the heating medium between the heating medium outward-flow pipe arrangement 19 and the heating medium return-flow pipe arrangement 22. The heat exchanger pipes 24.sub.i of the respective radiator pipe arrangement 21 are designed as a pipe package with pipes 24.sub.i of essentially the same length.
[0082] The radiator pipe arrangement 21 consisting of the heat exchanger pipes 24.sub.i running side by side is arranged in a horizontally extending plane which is perpendicular to the drawing plane of
[0083] In the case of the heating gas routing of the heat-exchange heating device 17 according to
[0084] Outward-flow stubs 25, 26, which are each designed as annular ducts, run from the outward-flow main line 20 to the heat exchanger pipes 24. The outward-flow stubs 25, 26 each run in a plane to which the longitudinal extension of the heat exchanger pipes 24 is perpendicular, i.e. they run transversely to the longitudinal extension of the heat exchanger pipes 24.
[0085] The outward-flow stubs 25, 26 are in fluid communication with spatially opposite ends of in each case alternating successive heat exchanger pipes 24.sub.i, 24.sub.i+1 of the radiator pipe arrangement 21. In the embodiment according to
[0086] Schematically, such a design of the pipe arrangements 19, 21 and 22 resulting in a corresponding alternating heating medium flow through the heat exchanger pipes 24.sub.i is shown in
[0087] In
[0088] This results in the alternating heating medium flow, in which the heating medium flows through the heat exchanger pipes 24.sub.1, 24.sub.3 and 24.sub.5 in
[0089] In the following, the course of the heating medium through the heating medium return-flow pipe arrangement 22 is first described with reference to
[0090] A relative top heat/bottom heat output can be specified via throttle elements, for example in the form of throttle valves 29, in the stubs 25 to 28, which are shown in
[0091] The air in the baking space heated by the heat-exchange heating device 17 can be circulated by a circulation fan 30.
[0092] The once-through baking space 3 can also be heated via a convection heating device 31 for direct heating of the once-through baking space 3 via a heating gas. Such a convection heating device 31 is explained below with reference to
[0093] The convection heating device 31 has a heating gas outward-flow pipe arrangement 32 with a heating gas outward-flow main pipe 33, which runs parallel to the heating medium outward-flow main line 20 of the heat-exchange heating device 17. Furthermore, the convection heating device 31 has a heating gas return-flow pipe arrangement 34 with a heating gas return-flow main pipe 35, which again runs parallel to the heating medium return-flow main line 23 of the convection heating device 17. Between the heating gas outward-flow pipe arrangement 32 and the heating gas return-flow pipe arrangement 34 in the heating gas flow path there is a convection heating gas pipe arrangement 36 with a plurality of convection heating gas pipes 37 running side by side.
[0094] The convection heating gas pipes 37 have passage openings 38 on the shell side in the form of perforation holes through which the heating gas can be guided from the inside of the convection heating gas pipes 37 into the baking space 3.
[0095] An at least partial circulation of the heating gas of the convection heating device 31 runs via a heating gas heating unit 39 in the form of, for example, a duct burner or other burner. From there, the heating gas is fed via a corresponding feeding line into the heating gas outward-flow main line 33. The latter is in fluid communication with the right-hand ends of the heating gas pipes 37 in
[0096] The heating units 18 and 39 each have at least one circulation fan 18a, 39a for the heating medium and the heating gas, respectively.
[0097] From the heating gas return-flow main line 35, the heating gas flows back to the heating gas heating unit 39 via a corresponding return-flow line so that the heating gas circuit is closed. In addition, the heating unit 39 draws the heating gas directly from the baking space 3, which is illustrated in
[0098] The heat exchanger pipes 24 of the heat-exchange heating device 17 on the one hand and the heating gas pipes 37 of the convection heating device 31 on the other hand are accommodated alternately in a pipe package 41 in the once-through baking oven 1, in particular in the respective oven module 2.sub.i. The pipes of such a pipe package 41 are then alternately provided with passage openings 38 and are closed on the shell side. The direct heating via the heating gas by means of the convection heating device 31 can be performed using convection and/or via gas flow driven by means of a circulation fan, for example the fan 39a.
[0099] A throttle element, for example a throttle valve 41a, can be arranged in the region of the heating gas return-flow between the heating gas return-flow main line 35 and the heating gas heating unit 39 for regulating a circulated heating gas quantity. Alternatively or additionally, a circulated heating gas quantity can also be controlled via the circulation fan 39a.
[0100] With reference to
[0101] The heat-exchange heating device 43 has a heating medium outward-flow pipe section in the manner of the heating medium outward-flow pipe arrangement 19 and a heating medium return-flow pipe arrangement in the manner of the heating medium return-flow pipe arrangement 22. The intermediate radiator pipe arrangement 42 has a heat exchanger pipe section 44 for guiding the heating medium between the heating medium outward-flow pipe section 19 and the heating medium return-flow pipe section 22 and for indirect heat dissipation to the baking space 3 of the once-through baking oven 1. A course of the radiator pipe arrangement 42 is spiral or meander-shaped in such a way that the heating medium flows in two adjacent heat exchanger pipe sections 44.sub.i (i=1 to 11) in opposite flow directions. This is exemplified in the embodiment according to
[0102]
[0103] The radiator pipe arrangement 42 according to
[0104] The heating units 18, 39 including their circulation fans as well as the described flaps are connected with a central control/regulating device 45 of the once-through baking oven 1, which is shown schematically in
[0105] For regulated operation, the once-through baking oven has sensors for measuring, in particular, the temperature of the once-through baking oven along the baking oven conveying direction F. Furthermore, sensors can be present for measuring a circulated quantity of the heating medium or the heating gas. Further sensors can measure temperatures at selected pipe sections of the pipe arrangement discussed above.
[0106] A temperature regulation zone along the baking material conveying direction F can have a length which is a maximum of 18 m and which can also have a smaller extension, for example 15 m, 12 m, 10 m, 8 m, 6 m or 3 m.
[0107] The once-through baking oven 1 can be designed with a steam system.
[0108] The once-through baking oven 1 can have an automatic steam quantity regulation. The once-through baking oven 1 can have an adjustable steam fan for steam extraction.
[0109] The radiator pipe arrangements described above, in particular the pipe packages, can be designed as separately prefabricated assemblies that can be connected to the other components of the once-through baking oven 1, for example via screw connections and/or via welded connections.
[0110] A cross-section of the pipes used for the pipe arrangements described above can be round, but can also deviate from a round shape in sections or as a whole. For example, a trapezoidal pipe cross-section can be used.