Liquid delivery device
11434897 · 2022-09-06
Assignee
Inventors
Cpc classification
F04B11/0075
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2205/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2205/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2201/0202
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B11/0058
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B49/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A liquid feeding device includes a discharge channel, a pump part, a feeding pressure sensor, a non-discharge pressure sensor, a pre-compression part, and a pre-compression speed determination part. The pump part has plunger pumps connected in series or parallel. At least one of the plunger pumps is a closed pump in which communication with the discharge channel is disconnected during a non-discharge time. The pre-compression part causes the closed pump that is after the suction process for sucking the liquid into a pump chamber is completed and during the non-discharge time to execute a pre-compression process to perform a discharge operation until a non-discharge pressure is substantially the same as a feeding pressure based on output of the feeding pressure sensor and output of the non-discharge pressure sensor. The pre-compression speed determination part determines a pre-compression speed of the closed pump in the pre-compression process.
Claims
1. A liquid feeding device comprising: a discharge channel; a pump part including a plurality of plunger pumps connected in series or in parallel to each other and discharging liquid to the discharge channel, at least one of the plurality of plunger pumps being a closed pump not connected to the discharge channel during a non-discharge time, the non-discharge time being a time in which the closed pump does not execute a discharge process for discharging liquid to the discharge channel; a feeding pressure sensor detecting pressure in the discharge channel as a feeding pressure; a non-discharge pressure sensor detecting pressure in a pump chamber of the closed pump during the non-discharge time as non-discharge pressure; a pre-compression part configured to cause the closed pump to execute a pre-compression process after completing a suction process for sucking liquid into the pump chamber and during the non-discharge time based on output of the feeding pressure sensor and output of the non-discharge pressure sensor, the pre-compression process being a process to perform a discharge operation until the non-discharge pressure is substantially the same as the feeding pressure; and a pre-compression speed determination part configured to determine a speed of the discharge operation of the closed pump in the pre-compression process based on the feeding pressure and based on a specified correlation so that a maximum speed of the discharge operation of the closed pump in the pre-compression process becomes higher as the feeding pressure increases, wherein the pre-compression part is configured to cause the closed pump to perform the discharge operation at the speed determined by the pre-compression speed determination part in the pre-compression process.
2. The liquid feeding device according to claim 1, wherein the pre-compression part is configured to cause the closed pump to start the pre-compression process immediately after completion of the suction process of the closed pump, and the pre-compression speed determination part is configured to determine a speed of the discharge operation of the closed pump in the pre-compression process so that the pre-compression process of the closed pump is completed immediately before the discharge process of another plunger pump of the plurality of plunger pumps is finished.
3. The liquid feeding device according to claim 1, wherein the correlation is specified so that a speed of the discharge operation of the closed pump in the pre-compression process becomes higher as a difference between the feeding pressure and the non-discharge pressure is larger, the pre-compression speed determination part is configured to determine a new speed of discharge operation of the closed pump, while the closed pump is performing the pre-compression process, using the correlation, and the pre-compression part is configured to change a speed of the discharge operation of the closed pump to the new speed when the new speed of discharge operation of the closed pump is determined by the pre-compression speed determination part.
4. The liquid feeding device according to claim 1, wherein the correlation is specified so that a maximum speed of the discharge operation of the closed pump in the pre-compression process becomes higher as the target feeding flow rate increases.
5. The liquid feeding device according to claim 1, further comprising a compressivity storage part to store information regarding compressivity of liquid to be fed, wherein the correlation is specified so that a maximum speed of the discharge operation of the closed pump in the pre-compression process becomes higher as compressivity of liquid to be fed is higher.
6. The liquid feeding device according to claim 1, further comprising a possible discharge operation amount calculation part configured to calculate a possible discharge operation amount, the possible discharge operation amount being an amount that the other plunger pump in the plurality of plunger pumps, which is in the discharge process at the time when the pre-compression process of the closed pump is started, can perform the discharge operation before the other plunger pump in the plurality of plunger pumps reaches a top dead center or a deceleration start reference point set at a position where a plunger of the other plunger pump in the plurality of plunger pumps is slightly before the top dead center, wherein the correlation is specified so that a maximum speed of the discharge operation during the pre-compression process of the closed pump becomes lower as the possible discharge operation amount is larger.
7. A liquid feeding device comprising: a discharge channel; a pump part including a plurality of plunger pumps connected in series or in parallel to each other and discharging liquid to the discharge channel, at least one of the plurality of plunger pumps being a closed pump not connected to the discharge channel during a non-discharge time, the non-discharge time being a time in which the closed pump does not execute a discharge process for discharging liquid to the discharge channel; a feeding pressure sensor detecting pressure in the discharge channel as a feeding pressure; a non-discharge pressure sensor detecting pressure in a pump chamber of the closed pump during the non-discharge time as non-discharge pressure; a pre-compression part configured to cause the closed pump to execute a pre-compression process after completing a suction process for sucking liquid into the pump chamber and during the non-discharge time based on output of the feeding pressure sensor and output of the non-discharge pressure sensor, the pre-compression process being a process to perform a discharge operation until the non-discharge pressure is substantially the same as the feeding pressure; a compressivity storage part to store information regarding compressivity of the liquid to be fed; and a pre-compression speed determination part configured to determine a speed of the discharge operation of the closed pump in the pre-compression process based on compressivity of liquid to be fed and based on a specified correlation so that a maximum speed of the discharge operation of the closed pump in the pre-compression process becomes higher as the compressivity is higher, wherein the pre-compression part is configured to cause the closed pump to perform the discharge operation at the speed determined by the pre-compression speed determination part in the pre-compression process.
8. The liquid feeding device according to claim 7, wherein the pre-compression part is configured to cause the closed pump to start the pre-compression process immediately after completion of the suction process of the closed pump, and the pre-compression speed determination part is configured to determine a speed of the discharge operation of the closed pump in the pre-compression process so that the pre-compression process of the closed pump is completed immediately before the discharge process of the closed pump is started.
9. The liquid feeding device according to claim 7, wherein the correlation is specified so that a maximum speed of the discharge operation of the closed pump in the pre-compression process becomes higher as the target feeding flow rate increases.
10. The liquid feeding device according to claim 7, further comprising a possible discharge operation amount calculation part configured to calculate a possible discharge operation amount, the possible discharge operation amount being an amount that the other plunger pump in the plurality of plunger pumps, which is in the discharge process at the time when the pre-compression process of the closed pump is started, can perform the discharge operation before the other plunger pump in the plurality of plunger pumps reaches a top dead center or a deceleration start reference point set at a position where a plunger of the other plunger pump in the plurality of plunger pumps is slightly before the top dead center, wherein the correlation is specified so that a maximum speed of the discharge operation during the pre-compression process of the closed pump becomes lower as the possible discharge operation amount is larger.
11. A liquid feeding device comprising: a discharge channel; a pump part including a plurality of plunger pumps connected in series or in parallel to each other and discharging liquid to the discharge channel, at least one of the plurality of plunger pumps being a closed pump which is not connected to the discharge channel during a non-discharge time, the non-discharge time being a time in which the closed pump does not execute a discharge process for discharging liquid to the discharge channel; a feeding pressure sensor detecting pressure in the discharge channel as a feeding pressure; a non-discharge pressure sensor detecting pressure in a pump chamber of the closed pump during the non-discharge time as non-discharge pressure; a pre-compression part configured to cause the closed pump to execute a pre-compression process after completing a suction process for sucking liquid into the pump chamber and during the non-discharge time based on output of the feeding pressure sensor and output of the non-discharge pressure sensor, the pre-compression process being a process to perform a discharge operation until the non-discharge pressure is substantially the same as the feeding pressure; a possible discharge operation amount calculation part configured to calculate a possible discharge operation amount, the possible discharge operation amount being an amount that the other plunger pump in the plurality of plunger pumps, which is in the discharge process at the time when the pre-compression process of the closed pump is started, can perform the discharge operation before the other plunger pump in the plurality of plunger pumps reaches a top dead center or a deceleration start reference point set at a position where a plunger of the other plunger pump in the plurality of plunger pumps is slightly before the top dead center; and a pre-compression speed determination part configured to determine a speed of the discharge operation of the closed pump in the pre-compression process based on the possible discharge operation amount and based on a specified correlation so that a maximum speed of the discharge operation of the closed pump in the pre-compression process becomes lower as the possible discharge operation amount increases, wherein the pre-compression part is configured to cause the closed pump to perform the discharge operation at the speed determined by the pre-compression speed determination part in the pre-compression process.
12. The liquid feeding device according to claim 11, wherein the pre-compression part is configured to cause the closed pump to start the pre-compression process immediately after completion of the suction process of the closed pump, and the pre-compression speed determination part is configured to determine a speed of the discharge operation of the closed pump in the pre-compression process so that the pre-compression process of the closed pump is completed immediately before the discharge process of the closed pump is started.
13. The liquid feeding device according to claim 11, wherein the correlation is specified so that a maximum speed of discharge operation of the closed pump in the pre-compression process becomes higher as the target feeding flow rate increases.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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EMBODIMENTS OF THE INVENTION
(14) Hereinafter, an embodiment of the liquid feeding device according to the present invention will be described with reference to the drawings.
(15) The embodiment of the liquid feeding device will be described with reference to
(16) The liquid feeding device 1 of the embodiment includes two plunger pumps, that are, a primary pump 2 and a secondary pump 22. The primary pump 2 and the secondary pump 22 are connected in series with each other. The primary pump 2 and the secondary pump 22 constitute a pump part that feeds liquid through a discharge channel 38.
(17) The primary pump 2 includes a pump head 3 having a pump chamber 4 in the inside and a pump body 6. The pump head 3 is provided at the tip of the pump body 6. The pump head 3 is provided with an inlet portion for allowing liquid to flow into the pump chamber 4 and an outlet portion for allowing liquid to flow out of the pump chamber 4. A check valve 16 that prevents back flow of liquid is provided at the inlet portion of the pump head 3.
(18) The tip of a plunger 10 is slidably inserted into the pump chamber 4. A proximal end of the plunger 10 is held by a crosshead 8 accommodated in the pump body 6. The crosshead moves in one direction (left-right direction in the diagram) in the pump body 6 by rotation of a feed screw 14, and the plunger 10 moves in one direction accordingly. A primary pump drive motor 12 that rotates the feed screw 14 is provided at a proximal end portion of the pump body 6. The primary pump drive motor 12 is a stepping motor.
(19) The second-side pump 22 includes a pump head 23 having a pump chamber 24 in the inside and a pump body 28. The pump head 23 is provided at the tip of the pump body 28. The pump head 23 is provided with an inlet portion for allowing liquid to flow into the pump chamber 24 and an outlet portion for allowing liquid to flow out of the pump chamber 24. A check valve 26 that prevents back flow of liquid is provided at the inlet portion of the pump head 23.
(20) The tip of a plunger 32 is slidably inserted into the pump chamber 24. A proximal end of the plunger 32 is held by a crosshead 30 accommodated in the pump body 28. The crosshead 30 moves in one direction (left-right direction in the diagram) in the pump body 28 by rotation of a feed screw 36, and the plunger 32 moves in one direction accordingly. A secondary pump drive motor 34 that rotates the feed screw 36 is provided at a proximal end portion of the pump body 28. The secondary pump drive motor 34 is a stepping motor.
(21) The inlet portion of the pump head 3 is connected, through a channel, to a container (not shown) for storing liquid to be fed. The inlet portion of the pump head 23 is connected to the outlet portion of the pump head 3 through a connection channel 18. A primary pressure sensor 20 for detecting pressure (P1) in the pump chamber 4 is provided on the connection channel 18. The primary pressure sensor 20 is for detecting the pressure in the pump chamber 4 of the primary pump 2 during a non-discharge time when the primary pump 2 is not in the discharge process as non-discharge pressure.
(22) The discharge channel 38 is connected to the outlet portion of the pump head 23. The discharge channel 38 communicates with, for example, an analysis channel of a liquid chromatograph. A secondary pressure sensor 40 that detects pressure (P2) in the pump chamber 24 as a feeding pressure is provided on the discharge channel 38.
(23) Operation of the primary pump drive motor 12 and the secondary pump drive motor 34 is controlled by a control part 42. The control part 42 is configured to operate the primary pump 2 and the secondary pump 22 in a complementary manner so that a flow rate of liquid fed through the discharge channel 38 becomes a preset target flow rate.
(24) The complementary operation of the primary pump 2 and the secondary pump 22 will be described. While the primary pump 2 executes a discharge process for discharging liquid, the secondary pump 22 performs a suction process for sucking liquid, and part of the liquid discharged from the primary pump 2 is sucked into the pump chamber 24 of the secondary pump 22. When the suction process of the secondary pump 22 is completed, the secondary pump 22 makes a transition to the discharge process. At this time, the primary pump 2 makes a transition to the suction process, and after the suction process is completed, a pre-compression process is executed.
(25) During the discharge process of the secondary pump 22, that is, during the non-discharge time of the primary pump 2 not in the discharge process, the check valve 26 is in a closed state. In this manner, the communication between the pump chamber 4 of the primary pump 2 and the discharge channel 38 is disconnected. The pump in which communication with the discharge channel 38 is disconnected during the non-discharge time as described above is referred to as a closed pump in the present application. Since the liquid feeding device of the embodiment is of a series double plunger system, only the primary pump 2 corresponds to the closed pump. However, in the case of a parallel double plunger system, both plunger pumps correspond to the closed pump.
(26) Further, the non-discharge pressure P1 detected by the primary pressure sensor 20 and the feeding pressure P2 detected by the secondary pressure sensor 40 are taken into the control part 42. The control part 42 is configured to control operation of the primary pump drive motor 12 based on the non-discharge pressure P1 and on the feeding pressure P2 during a pre-compression process described later.
(27) The control part 42 includes a pre-compression part 44, a pre-compression speed determination part 46, and a correlation holding part 48. The control part 42 is realized, for example, by a computer circuit having an arithmetic element, such as a microcomputer. The pre-compression part 44 and the pre-compression speed determination part 46 are functions obtained by the arithmetic element of the control part 42 executing a predetermined program, and the correlation holding part 48 is a function realized by a partial region of a storage device provided in the control part 42.
(28) The pre-compression part 44 is configured to execute a pre-compression process on the primary pump 2 during the non-discharge time of the primary pump 2 not in the discharge process and after completion of the suction process for sucking liquid into the pump chamber 4. The pre-compression process is for causing the primary pump 2 to perform discharge operation until the non-discharge pressure P1 becomes substantially the same as the feeding pressure P2 at a timing before the primary pump 2 that has completed the suction process makes a transition to the discharge process. The timing at which the primary pump 2 starts the pre-compression process is, for example, immediately after the suction process of the primary pump 2 is completed.
(29) The pre-compression speed determination part 46 is configured to determine a speed of the discharge operation of the primary pump 2 during the pre-compression process, that is, the pre-compression speed. The pre-compression speed determination part 46 determines the pre-compression speed of the primary pump 2 using the correlation held in the correlation holding part 48. The pre-compression part 44 operates the primary pump 2 at the pre-compression speed determined by the pre-compression speed determination part 46 in the pre-compression process.
(30) As shown in
(31) In a case where the pre-compression speed V is calculated using the correlation shown in
V=C1×ΔP
(32) where C1 is a proportionality coefficient set so that the pre-compression process is completed before the discharge process of the secondary pump 22 is finished.
(33) The pre-compression speed determination part 46 determines an initial value of the pre-compression speed V using the above correlation, and may cause the primary pump to be operated at a constant speed during the pre-compression process, or may obtain the differential pressure ΔP at regular intervals and, each time the differential pressure ΔP is obtained, determine the pre-compression speed V again using the obtained ΔP and the above correlation. In a case where the pre-compression speed V is determined again during the pre-compression process, the pre-compression part 44 changes the pre-compression speed of the primary pump 2 to the re-determined speed.
(34) In a case where the initial value of the pre-compression speed V is determined using the above correlation, the differential pressure ΔP is obtained at regular intervals, and, each time the differential pressure ΔP is obtained, the pre-compression speed V is determined again using the obtained ΔP and the above correlation, the pre-compression speed V changes with time so regarding be continuously decreased with the initial value as the maximum speed as shown in
(35) Further, by the above operation, since the pre-compression speed V is relatively high immediately after the pre-compression process is started, liquid is compressed in an adiabatic manner, and the liquid generates heat. However, this generated heat can be partially absorbed by the pump head 3 until the pre-compression process is completed by taking a long time for the pre-compression process, and the compression of the liquid can be made closer to an isothermal one. Further, since the pre-compression speed V continuously decreases with time, the heat generation of the liquid is also reduced with time, and the compression of the liquid becomes isothermal when the pre-compression process is completed. This makes the entire pre-compression process isothermal.
(36) Another advantage of re-determining the pre-compression speed V during the pre-compression process is that a change in the feeding pressure P2 can be followed. In this manner, in a case where liquid feeding is performed under a liquid feeding condition, such as gradient analysis, where the feeding pressure P2 changes, the stability of the liquid feeding can be further improved.
(37) Further, as shown in
(38) Further, if, as a correlation between the pre-compression speed V and the differential pressure ΔP, one that is drawn in a stepwise manner as shown in
(39) Further, the pre-compression speed V can be correlated with a feeding flow rate L.
(40) When the feeding flow rate L is large, the speed of the discharge operation of the secondary pump 22 is high, and therefore, the time allocated to the pre-compression process of the primary pump 2 is shortened. In contrast, when the feeding flow rate L is relatively small, the operating speed of the secondary pump 22 becomes slow, so that the time allocated to the pre-compression process of the primary pump 2 can be made relatively long. That is, when the feeding flow rate L is small, the pre-compression speed V can also be lowered, and the pre-compression process can be performed more isothermally.
(41) In a case where the pre-compression speed V is correlated with a differential pressure ΔV and the feeding flow rate L, a correlation equation of the case can be expressed as follows:
V=C2×ΔP×L
(42) where C2 is a proportionality coefficient set so that the pre-compression process is completed before the discharge process of the secondary pump 22 is finished.
(43) An example of the liquid feeding operation of the primary pump 2 in the embodiment will be described with reference to a flowchart of
(44) The primary pump 2 performs the suction process for sucking liquid into the pump chamber 4 (Step S1). In this suction process, the plunger 10 is driven to the suction side (left side in
(45) After the suction process of the primary pump 2 is completed, the pre-compression part 44 immediately causes the primary pump 2 to execute the pre-compression process. At this time, the pre-compression speed determination part calculates the differential pressure ΔP between the feeding pressure P2 and the non-discharge pressure P1 (Step S2). In a case where the differential pressure ΔP is not zero or substantially zero (Step S3), the pre-compression speed determination part 46 determines the pre-compression speed by using the correlation held in the correlation holding part 48 and based on the differential pressure ΔP or the differential pressure ΔP and the feeding flow rate L (Step S4). The pre-compression part 44 causes the primary pump 2 to perform the discharge operation at the speed determined by the pre-compression speed determination part (Step S5).
(46) The above operation is repeatedly executed until the differential pressure ΔP becomes zero or substantially zero (Steps S3 to S5). In this manner, as shown in
(47) Another embodiment of the liquid feeding device will be described with reference to
(48) The liquid feeding device 1 of the above embodiment and the liquid feeding device 1a of the present embodiment are different with respect to the point that the control part 42 includes a compressivity holding part 50, and the correlation holding part 48 holds a correlation between the pre-compression speed V and a compressivity k of the liquid to be fed. The compressivity holding part 50 is a function realized by a partial region of the storage device provided in the control part 42.
(49) The compressivity holding part 50 is configured to hold the actual compressivity of the liquid to be fed or a predicted value of the compressivity. In a case where the compressivity of the liquid to be fed is known in advance, the actual compressivity input by the user can be held in the compressivity holding part 50. Further, the compressivity of the liquid to be fed can be obtained by calculation using an operation amount in the discharge direction of the plunger 10 during the pre-compression process of the primary pump 2 and an increase amount of the non-discharge pressure P1. Accordingly, the compressivity holding part 50 may hold the compressivity obtained by calculation during the pre-compression process one cycle before as a predicted value.
(50) The correlation holding part 48 holds a correlation between the pre-compression speed V and the compressivity k of the liquid to be fed as shown in
(51) In the liquid feeding device 1a of the present embodiment, the pre-compression speed determination part 46 is configured to determine the pre-compression speed V using the correlation between the pre-compression speed V and the compressivity k in addition to the correlation between the pre-compression speed V and the differential pressure ΔP described above, or instead of the correlation between the pre-compression speed V and the differential pressure ΔP described above.
(52) Since the pre-compression speed V is determined by using the correlation between the pre-compression speed V and the compressivity k, the pre-compression speed V becomes low when the compressivity k of the liquid to be fed is small, and the pre-compression speed becomes high when the compressivity k is large. In this manner, the pre-compression process can be completed in a similar length of time regardless of the compressivity of the liquid to be fed, so that the time required for the pre-compression process is not shortened more than necessary. In this manner, the compression of liquid in the pre-compression process is likely to become isothermal.
(53) In a case where the pre-compression speed V is calculated using the correlation shown in
V=C3×k
(54) where C3 is a proportionality coefficient set so that the pre-compression process is completed before the discharge process of the secondary pump 22 is finished.
(55) Furthermore, in a case where the pre-compression speed V is correlated with the differential pressure ΔP and the compressivity k, a correlation equation for obtaining the pre-compression speed V is as follows:
V=C4×ΔP×k
(56) where C4 is a proportionality coefficient set so that the pre-compression process is completed before the discharge process of the secondary pump 22 is finished.
(57) Furthermore, in a case where the pre-compression speed V is correlated with the differential pressure ΔP, the feeding flow rate L, and the compressivity k, a correlation equation for obtaining the pre-compression speed V is as follows:
V=C5×ΔP×L×k
(58) where C5 is a proportionality coefficient set so that the pre-compression process is completed before the discharge process of the secondary pump 22 is finished.
(59) Still another embodiment of the liquid feeding device will be described with reference to
(60) The liquid feeding device 1a of the above embodiment and the liquid feeding device 1b of the present embodiment are different with respect to the point that the control part 42 includes a possible discharge operation amount calculation part 52, and the correlation holding part 48 holds a correlation between the pre-compression speed and the possible discharge operation amount calculation part 52. The possible discharge operation amount calculation part 52 is a function obtained when an arithmetic element of the control part 42 executes a predetermined program.
(61) A relative relationship between a position of the plunger 10 of the primary pump 2 and a position of the plunger 32 of the secondary pump 22 is not always constant, and the position of each of the plungers 10 and 32 is affected by an operation history up to that time point. Accordingly, both a case where the position of the plunger 32 of the secondary pump 22 during the discharge process is far from the top dead center and a case where the position is close to the top dead center in a stage where the primary pump 2 starts the pre-compression process are assumed.
(62) When the plunger 32 of the secondary pump 22 is far from the top dead center, a distance that the plunger 32 can be operated in the discharge direction until the plunger 32 reaches the top dead center (which is referred to as the possible discharge operation amount α) remains to be large. For this reason, a relatively long time can be allocated to the pre-compression process of the primary pump 2, and the pre-compression speed can be made relatively low. On the other hand, in a case where the plunger 32 of the secondary pump 22 is close to the top dead center, the possible discharge operation amount α is small. For this reason, the time allocated to the pre-compression process of the primary pump 2 is shortened, and the pre-compression speed needs to be made high.
(63) The possible discharge operation amount α of the secondary pump 22 can be obtained by calculation on the control part 42 side. The control part 42 grasps the number of control pulses (referred to as the maximum number of control pulses) that can be given to the secondary pump drive motor 34 before the plunger 32 of the secondary pump 22 reaches the top dead center from the bottom dead center. For this reason, if the number of control pulses already given to the secondary pump drive motor 34 at the start of the pre-compression process of the primary pump 2 is subtracted from the maximum number of control pulses, the number of control pulses that can be given before the plunger 32 reaches top dead center, that is, the possible discharge operation amount α, can be obtained.
(64) The calculation method for the possible discharge operation amount α described above can be slightly modified. When the feeding flow rate L is large, the operating speed of the plunger 32 of the secondary pump 22 is also large, and instantaneous stop and reverse at the top dead center may become difficult. In view of the above, a deceleration start reference point is set slightly before the top dead center, and when the plunger 32 of the secondary pump 22 reaches the deceleration start reference point, the operating speed may be gradually decreased, so that the operation is slowly stopped and reversed at the top dead center. In this case, the number of control pulses of the plunger 32 of the secondary pump 22 is subtracted from the number of pulses indicating the position of the deceleration start reference point, instead of the maximum number of control pulses indicating the position of the top dead center, so that the possible discharge operation amount α can be obtained. At this time, the plunger 10 of the primary pump 2 completes the pre-compression before the plunger 32 of the secondary pump 22 reaches the deceleration start reference point. Therefore, by causing the plunger 10 of the primary pump 2 to discharge while accelerating in accordance with the deceleration of the plunger 32 of the secondary pump 22, a desired feeding flow rate can be obtained in total.
(65) As shown in
(66) Note that, in the liquid feeding device 1b of the present embodiment, the pre-compression speed determination part 46 is configured to determine the pre-compression speed V using the correlation between the pre-compression speed V and the possible discharge operation amount α in addition to the correlation between the pre-compression speed V and the differential pressure ΔP and the correlation between the pre-compression speed V and the compressivity k described above, or instead of the correlation between the pre-compression speed V and the differential pressure ΔP and the correlation between the pre-compression speed V and the compressivity k described above.
(67) When the pre-compression speed V is determined using the correlation shown in
(68) In a case where the pre-compression speed V is calculated using the correlation shown in
V=C6/α
(69) where C6 is a proportionality coefficient set so that the pre-compression process is completed before the discharge process of the secondary pump 22 is finished.
(70) Further, the pre-compression speed V can be correlated with all of the differential pressure ΔP, the feeding flow rate L, the compressivity k of liquid, and the pre-compression operation possible amount α. In this case, the pre-compression speed V can be obtained by following Equation (1):
(71)
(72) where C7 is a mechanical constant determined by the design of the primary pump 2 and the secondary pump 22.
(73) Description will be made on the fact that the time allocated to the pre-compression process is maximized by Equation (1) (and thus pre-compressiond most isothermally). The remaining time (remaining pre-compression time) until the pre-compression process of the primary pump 2 during the pre-compression process is completed can be obtained by following Equation (2):
(74)
(75) where C8 is a mechanical constant determined by the design of the primary pump 2.
(76) Further, the remaining time (remaining discharge time) until the discharge process of the secondary pump 22 during the discharge process at the same time is completed can be obtained by following Equation (3):
(77)
(78) where C9 is a mechanical constant determined by the design of the secondary pump 22.
(79) In order for the primary pump 2 and the secondary pump 22 to cooperate and realize continuous liquid feeding, the primary pump 2 must complete the pre-compression process before the discharge process of the secondary pump 22 is finished. That is, there is the following restriction:
Remaining discharge time≥Remaining pre-compression time (4)
(80) In order to perform the pre-compression process of the primary pump 2 more isothermally, the time allocated to the pre-compression process needs to be maximized. That is,
Remaining discharge time=Remaining pre-compression time (5)
(81) is established. Therefore, above Equation (1) is obtained by substituting above Equations (2) and (3) into Equation (5).
(82) Here, in a case where a predicted value obtained by calculation in advance is used as the compressivity k, there may be a case where there is a gap between the predicted value k and the actual compressivity of liquid. In such a case, a behavior such as one described below is realized.
(83) In a case where the predicted value k of the compressivity is larger than the actual compressivity, the pre-compression speed is calculated to be large at the initial stage of the pre-compression process. For this reason, pressure of a mobile phase is increased faster than expected. If the pre-compression speed V is recalculated at this time, the remaining pre-compression pressure decreases faster than expected, so the recalculated pre-compression speed V becomes smaller. For this reason, a continuously decreasing pre-compression speed profile as shown in
(84) In contrast, in a case where the predicted value k of the compressivity is smaller than the actual compressivity, the pre-compression speed V is calculated to be small at the initial stage of the pre-compression process. For this reason, pressure of a mobile phase is increased slower than expected. If the pre-compression speed V is recalculated at this time, the remaining pre-compression pressure decreases slower than expected, so the recalculated pre-compression speed V becomes larger. For this reason, a continuously increasing speed profile is obtained in contrast to the continuously decreasing pre-compression speed profile as shown in
(85) In any case, the pre-compression process of the primary pump 2 is ensured to be completed within the remaining discharge time of the secondary pump 22. However, in order to suppress heat generation due to adiabatic compression of liquid during the pre-compression process, the pre-compression speed preferably decreases continuously with time as shown in
(86) As described above, by using various embodiments of the present invention alone or in combination, the pre-compression speed V that satisfies all of a wide pressure range, a wide flow range, a difference in compressivity of a mobile phase, and requirements for cooperation between the closed pump and other plunger pumps required for a liquid feeding pump of a liquid chromatograph is provided. Furthermore, under more general and milder liquid feeding conditions (low to medium pressures, low to medium flow rates, in a case where compressivity of the mobile phase is small, and in a case where a plunger of a complementary pump is far from the deceleration start reference point provided slightly before the top dead center or the top dead center), the pre-compression process of the mobile phase is performed more isothermally. The isothermal pre-compression process suppresses the temperature increase of the mobile phase and makes it possible to reduce the flow rate compensation by the thermal compensation control. Even in a case where there is a deviation from an ideal state in the thermal compensation control, remaining of pulsation that cannot be compensated for is suppressed. Such pulsation improves the liquid feeding stability of the liquid feeding pump, and thus improves the reproducibility of chromatographic analysis.
DESCRIPTION OF REFERENCE SIGNS
(87) 1, 1a, 1b: Liquid feeding device 2: Primary pump (closed pump) 3, 23: Pump head 4, 24: Pump chamber 6, 28: Pump body 8, 30: Crosshead 10, 32: Plunger 12, 34: Motor 14, 36: Feed screw 16, 26: Check valve 20, 40: Pressure sensor 22: Secondary pump 42: Control part 44: Pre-compression part 46: Pre-compression speed determination part 48: Correlation holding part 50: Compressivity holding part 52: Possible discharge operation amount holding part