Machine for magnetic separation
11420213 · 2022-08-23
Assignee
Inventors
Cpc classification
B03C1/16
PERFORMING OPERATIONS; TRANSPORTING
B03C1/30
PERFORMING OPERATIONS; TRANSPORTING
B03C1/247
PERFORMING OPERATIONS; TRANSPORTING
B03C2201/20
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A machine is described for magnetic separation of material, wherein the machine includes a supporting structure and at least one magnetic rotating drum supported by the supporting structure, wherein the machine further includes a vehicle for moving and transporting the supporting structure. The magnetic drum includes an outer rotating shell and a magnetic portion including at least one magnet positioned and housed within the outer shell, wherein the outer shell is rotatable around a central axis by a drive mechanism and the at least one magnet is positioned in a fixed location within the outer shell.
Claims
1. A machine for magnetic separation of material comprising a supporting structure and at least one magnetic rotating drum supported by the supporting structure, said machine further comprising a vehicle for moving and transporting said supporting structure, the machine further comprising a feeder and means for varying the position between the feeder and the rotating magnetic drum, the said means for varying the position of the feeder in respect of the rotating magnetic drum comprising first means configured to move the feeder between a position wherein an end of said feeder is above the central rotational axis of the rotating magnetic drum and a position wherein the end of said feeder is beneath the central rotational axis of the rotating magnetic drum.
2. The machine as claimed in claim 1, wherein the vehicle comprises means for moving and transporting the supporting structure, said supporting structure is mounted on said vehicle, said supporting structure rests on the ground by means of said vehicle.
3. The machine as claimed in claim 1, wherein said magnetic drum comprises an outer rotating shell and a magnetic portion comprising at least one magnet positioned and housed within said outer shell, the outer shell being rotatable around a central axis by a drive mechanism and said at least one magnet being positioned in a fixed location within said outer shell.
4. The machine as claimed in claim 3, wherein the rotating outer shell has a tubular length and a circular cross-section, the tubular length being parallel to the central axis while the circular cross-section is perpendicular to the central axis.
5. The machine as claimed in claim 3, wherein the magnetic portion extends along the tubular length of the rotating outer shell, the magnetic portion being configured to be powerful enough to attract the ferrous material from the non-ferrous material in the material stream, thus separating the ferrous material from the non-ferrous material.
6. The machine as claimed in claim 1, wherein said machine further comprises a feeder, the feeder being mounted on the same supporting structure on which is mounted the rotating magnetic drum, said feeder being positioned on said supporting structure so as to carry the material to be separated toward the rotating magnetic drum.
7. The machine as claimed in claim 6, wherein said feeder is positioned above or below the rotating magnetic drum, the machine comprising means for varying the reciprocal distance and position between the feeder and the rotating magnetic drum.
8. The machine as claimed in claim 6, the first means being mounted on said supporting structure and acting on the feeder, said first means are positioned in correspondence of the end of the feeder.
9. The machine as claimed in claim 6, wherein said means for varying the position of the feeder in respect of the rotating magnetic drum comprises a tipping mechanism capable of raising or lowering the end of the feeder that is in correspondence of the rotating magnetic drum, said means for varying the position of the feeder in respect of the rotating magnetic drum comprises second means configured to move the feeder between a position wherein the end of said feeder is substantially closer to the rotating magnetic drum and a position wherein the end of said feeder is substantially further away from the rotating magnetic drum.
10. The machine as claimed in claim 6, wherein said machine comprises means for varying the position of the rotating magnetic drum in respect of the supporting structure and in respect of the feeder, said means for varying the position of the rotating magnetic drum comprises third means mounted on said supporting structure and acting on the rotating magnetic drum, said third means are positioned in correspondence of mounting sides of the rotating magnetic drum, said third means are configured to vary the height of the rotating magnetic drum in respect of the supporting structure.
11. The machine as claimed in claim 3, wherein said rotating magnetic drum comprises means for causing the rotation of the outer shell around a central axis, said means for causing the rotation of the outer shell around a horizontal central axis are mounted on said supporting structure.
12. The machine as claimed in claim 1, wherein said machine further comprises a first discharge port for the separated magnetic material, the first discharge port is defined and housed inside the supporting structure, said first discharge port is connected to a first discharge transfer system, the first discharge transfer system comprises a conveyor belt mounted on said supporting structure, said first discharge port is positioned in correspondence of one end of the magnetic portion of the rotating magnetic drum, said first discharge port is positioned in correspondence of the downstream end of the magnetic portion of the rotating magnetic drum.
13. The machine as claimed in claim 1, wherein said machine further comprises a second discharge port for the separated non-magnetic material, the second discharge port is defined and housed inside the supporting structure, said second discharge port is connected to a second discharge transfer system, the second discharge transfer system comprises a conveyor belt mounted on said supporting structure.
14. The machine as claimed in claim 6, wherein the feeder is a feeding conveyor belt and the advancing direction of the feeding conveyor belt is opposite to the rotation direction of the rotating magnetic drum.
15. The machine as claimed in claim 6, wherein the magnetic portion is configured to vary its magnetic attraction strength along its development, the magnetic portion is configured to vary its magnetic attraction strength along its development from one end having the highest magnetic attraction strength to the opposite end having the lowest magnetic attraction strength, the end having the highest magnetic attraction strength is positioned in correspondence of the feeder while the end having the lowest magnetic attraction strength is positioned in correspondence of the first discharge port.
16. The machine as claimed in claim 3, wherein the magnetic portion is configured to be moved within the outer shell, the magnetic portion is configured to be rotated within the outer shell about the central axis, the magnetic portion is configured to vary its angular position within the magnetic drum, so as to act on different parts of the outer shell.
17. The machine as claimed in claim 3, wherein the magnetic portion is mounted on a support that is associated to a linear actuator configured to causing the rotation of said support around a central axis, thus causing the movement of the corresponding magnetic portion.
18. The machine as claimed in claim 1, wherein said supporting structure comprises a box frame for sustaining the drum, said supporting structure comprises a chassis on which are mounted the feeder for the material stream to be separated and the rotating magnetic drum, the chassis contains the first discharge port for the separated magnetic material and the second discharge conveyor for the separated non-magnetic material.
19. The machine as claimed in claim 1, wherein the vehicle is motorized.
20. The machine as claimed in claim 6, wherein the feeder is a feeding conveyor belt and the advancing direction of the feeding conveyor belt corresponds to the rotation direction of the rotating magnetic drum.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described with reference to the accompanying drawings which show by way of example only one embodiment of a machine in accordance with the invention.
(2) In the drawings:
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DETAILED DESCRIPTION OF THE INVENTION
(14) Referring to the figures, there is shown a machine 1 for the magnetic separation according to the invention, said machine 1 comprising a supporting structure 2 on which is mounted a rotating magnetic drum 3.
(15) The machine 1 is mobile since it comprises a vehicle 4 for moving and transporting the supporting structure 2 with the magnetic drum separator 3.
(16) Conveniently, said vehicle 4 is a track-laying vehicle and comprises an arrangement 5 for moving and transporting the supporting structure 2. In particular, the arrangement 5 comprises continuous tracks and, more in detail, they are wheels running inside a continuous chain or tracks.
(17) Advantageously, the vehicle 4 is motorized and, in particular, comprises a ground propulsion system. In particular, the ground propulsion system comprises an engine or motor for power generation and a power transmission system for providing the generated power to the two parallel continuous tracks 5. More in detail, the ground propulsion system is housed within the supporting structure 2.
(18) Advantageously, the whole supporting structure 2 is mounted on the vehicle 4. Preferably, said supporting structure 2 rests on the ground by means of the moving arrangement 5.
(19) Advantageously, the rotating magnetic drum 2 comprises an outer rotating shell 7 and a magnetic portion 8 positioned and housed within said outer shell 7 in a fixed location.
(20) Advantageously, the rotating magnetic drum 3 comprises an arrangement 20 for causing the rotation of the outer shell 7 around its central axis 16.
(21) In particular, the magnetic portion 8 comprises one or more magnets positioned within the outer rotating shell 7 so as to attract toward said shell 7 the magnetic/ferrous materials to be separated and to carry them around said shell 7.
(22) Preferably, the magnetic portion 8 may be positioned within the outer rotating shell 7 in its upper part and/or lateral part (see
(23) Preferably, the magnet of the magnetic portion 8 comprises one or more ferrite magnets, and/or neodymium magnets, and/or electromagnets.
(24) Advantageously, the machine 1 further comprises a feeder 10 that is mounted on the supporting structure 2. Conveniently, the feeder 10 is positioned on the supporting structure 2 so as to carry the material stream 50 to be separated toward the rotating magnetic drum 3. In particular, it is intended that the material stream 50 to be separated/sorted comprises a mixture of magnetic/ferrous material 51 and of non-magnetic/non-ferrous material 52.
(25) Preferably, the feeder 10 is a feeding conveyor belt 11 (see
(26) Advantageously, in one embodiment of the machine 1, the feeder 10 may be positioned above or below the central rotational axis 16 of the rotating magnetic drum 3 in a fixed way. Advantageously, the feeder 10 and the rotating magnetic drum 3 are mounted in the supporting structure 2 in a fixed way. In particular, it means that the reciprocal distance and position between the feeder 10 and the rotating magnetic drum 3 is fixed.
(27) Advantageously, in a preferred embodiment of the machine 1 as shown in
(28) Advantageously, the arrangement 12 comprises first assembly 14 and second assembly 17 for varying the position of the feeder 10 in respect of the rotating magnetic drum 3. In particular, the first assembly 14 and second assembly 17 are mounted on the supporting structure 2 and act on the feeder 10. Ideally, the first assembly 14 and second assembly 17 are positioned in correspondence of the end 13 of the feeder 10.
(29) Preferably, the first assembly 14 is configured to move the feeder 10 between a position wherein the end 13 of the feeder 10 is substantially above the central rotational axis 16 of the rotating magnetic drum 3 and a position wherein the end 13 of said feeder 10 is substantially beneath the central rotational axis 16 of rotating magnetic drum 3. In particular, the first assembly 14 comprises a tipping mechanism capable of raising or lowering the end 13 of the feeding conveyor belt 11 in respect of the rotating magnetic drum 3.
(30) Preferably, the arrangement 12 comprises second assembly 17 configured to move the feeder 10 between a position wherein the end 13 of the feeder 10 is substantially closer to the rotating magnetic drum 3 and a position wherein the end 13 of the feeder 10 is substantially further away from the rotating magnetic drum 3. In particular, the second assembly 17 for varying the position of the feeder in respect of the rotating magnetic drum comprises a shifting mechanism capable of approaching or moving away the end 13 of the feeding conveyor belt 11 to/from the rotating magnetic rotor 3.
(31) More in detail, the tipping mechanism of the first assembly 14 and/or the shifting mechanism of the second assembly 17 comprises at least one linear actuator mounted on the supporting structure 2 and acting on the feeder 10.
(32) Advantageously, the arrangement 12 further comprises a third assembly 19 for varying the position of the rotating magnetic drum 3 in respect of the supporting structure 2. Preferably, the third assembly 19 is mounted on said supporting structure 2 and acts on the rotating magnetic drum 3. Ideally, the third assembly 19 is positioned in correspondence of mounting sides of the rotating magnetic drum 3 and is configured to vary the height/distance of the central rotational axis 16 of the rotating magnetic drum 3 in respect of the supporting structure 2. Preferably, said third assembly 19 comprises a sliding mechanism capable of raising and lowering the height/distance of the rotating magnetic drum 3 in respect of the supporting structure 2. More in detail, the sliding mechanism comprises linear actuators mounted on the supporting structure 2 and acting on a frame of the rotating magnetic drum 3.
(33) Advantageously, the machine 1 further comprises within said supporting structure 2 a first discharge port 30 for the separated magnetic material 51. Preferably, the first port 30 is connected to a first discharge conveyor belt 31 that is mounted on the supporting structure 2.
(34) In particular, the first port 30 is positioned in correspondence of one end 28 of the magnetic portion 8 of the rotating magnetic drum 3.
(35) Advantageously, the machine 1 further comprises within said supporting structure 2 a second discharge port 32 for the separated non-magnetic material 52. Preferably, the second port 32 is connected to a second discharge conveyor belt 33 that is mounted on the supporting structure 2.
(36) Conveniently, the second discharge port 32 for the non-magnetic material 52 is positioned between the feeder 10 and the rotating magnetic drum 3.
(37) Conveniently, the first discharge port 30 for the magnetic material 51 and the second discharge port 32 for the non-magnetic material 52 are both positioned below the rotation axis 16 of the rotating magnetic drum 3.
(38) Preferably, in the configurations shown in
(39) Preferably, in the configuration shown in
(40) In the configuration shown in
(41) In the configuration shown in
(42) The first discharge conveyor 31 and/or said second discharge conveyor 33 are positioned below the rotational axis 16 of the rotating magnet drum 3. Conveniently, the first discharge conveyor 31 and/or said second discharge conveyor 33 are configured so as to have adjustable height and inclination.
(43) Preferably, the first discharge conveyor 31 and the second discharge conveyor 33 are placed substantially perpendicularly. Preferably, the first discharge conveyor 31 and/or the second discharge conveyor 33 comprise a folding conveyor belt.
(44) Advantageously, the supporting structure 2 comprises a chassis 40 on which are mounted the feeder 10 for the material stream 50 to be separated and the rotating magnetic drum 3, the first discharge conveyor 31 and the second discharge conveyor 33. Moreover, the first discharge port 30 and the second discharge port 32 are defined within the chassis 40 of the supporting structure 2.
(45) Preferably, the chassis 40 comprises a lower base, two side walls 42, a leading open wall, a trailing wall 44 and an upper base 45. In particular, the feeder 10 is mounted on the upper base 45.
(46) Preferably, the moving and transporting means 5 are associated to the bottom of the lower base of the chassis 40.
(47) More in detail, the lower base is longer that the upper base 45 of the chassis 40 so as to define an inner containing zone 46 for the separated non-magnetic material 52. Ideally, said inner containing zone 46 is defined in the chassis below the feeder 10 and below the rotating magnetic drum 3. Conveniently, the containing zone 46 is connected with a second discharge conveyor 32 for the separated non-magnetic material 52.
(48) Advantageously, within the supporting structure 2 of the machine 1, the feeding conveyor belt 11, the rotating magnetic drum 3 and the first discharge conveyor 31 for the magnetic material are aligned.
(49) Preferably, in the configurations of
(50) Advantageously, the magnetic portion 8 is configured to have a variable magnetic attraction strength along its development, preferably along a development corresponding to the arc of a semicircle. In particular, the magnetic portion 8 has a magnetic attraction strength that decreases from one end 29, having the highest magnetic attraction strength, to the opposite end 28 having the lowest magnetic attraction strength. Ideally, the end 29 having the highest magnetic attraction strength is positioned in correspondence of the feeder 10 while the end 28 having the lowest magnetic attraction strength is positioned in correspondence of the first discharge port 30. For the purpose of illustration, it is intended that the variable magnetic attraction strength corresponds to the variable magnetic fields that are generated along the development of the magnetic portion 8 and are depicted as dashed lines emanating from the outer shell 7.
(51) Conveniently, the first end 29 of the magnetic portion 8 (i.e. the end having the highest magnetic attraction strength) acts as a pick-up magnet and is suitably positioned and oriented such that the generated magnetic field is directed towards the material stream 50 on the end 13 of the feeder 10. Conveniently, the zones of the magnetic portion 8 that have a magnetic attraction strength weaker than the one of the first end 29 act substantially as carry magnets.
(52) Advantageously, the magnetic portion 8 is configured to be moved within the outer shell 7. In particular, the magnetic portion 8 is configured to vary its angular position within the magnetic drum 3, so as to act on different parts of the outer shell 3. Preferably, to this aim, the magnetic portion 8 is associated to arrangement 39 for causing its movement within and in respect of the outer shell 7. Conveniently, the arrangement 39 is configured to be actuated manually and/or automatically.
(53) Ideally, the arrangement 39 is configured to be actuated to switch between a first position of the magnetic portion 8 (as shown in
(54) More in detail, the magnetic portion 8 is mounted on a tubular support 38 that is associated to the linear actuator 39 configured to causing the rotation of said support around the central axis 16, thus causing the movement of the opposite ends 28, 29 of the corresponding magnetic portion 8.
(55) The operation of the machine 1 according to the invention results clearly by the above description of the same machine. In particular, the material stream to be separated 50 coming from the feeder 10 arrives in correspondence of the rotating magnetic drum 3 wherein the magnetic portion 8 picks up only the magnetic/ferrous material 51 of the stream 50, while the non-magnetic/non-ferrous material 52 is not affected by the attraction of the magnetic portion 8 and falls straight through the second discharge port 32 into the second discharge conveyor 33. The attracted magnetic/ferrous material 51 is held on the outer shell 7 of the drum 3 until, by means of the rotation of said shell, reaches the end 28 of the magnetic portion 8 where it drops off through the first discharge port 30 into the first discharge conveyor 31.
(56) Advantageously, the configuration of the machine 1 as shown in
(57) Advantageously, the configuration of the machine 1 as shown in
(58) Advantageously, the configuration of the machine 1 as shown in
(59) Advantageously, the configuration of the machine 1 as shown in
(60) Advantageously, the configuration of the machine 1 as shown in
(61) Advantageously, the configuration of the machine 1 as shown in
(62) Advantageously, the configuration of the machine 1 as shown in
(63) Advantageously, the configuration of the machine 1 as shown in
(64) In a further embodiment as illustrated in
(65) From the above disclosure, the advantages of the machine according to this invention are apparent, since by providing a vehicle for the movement and transportation of the supporting structure on which is mounted the rotating magnetic drum it allows to have a rotating magnetic drum that is fully mobile, thus being easily movable and usable elsewhere; in particular, it allows to avoid the procedures, costs and works that instead are always necessary in the known fixed plants and installations. Moreover, the machine according to the invention is fully, quickly and easily adjustable, thus being suitable to be used in many different applications.
(66) Conveniently, the machine according to the invention may be used in several different applications, such as slag industry, scrap metal, bottom ash, waste recycling, incinerators, and wood recycling.
(67) In relation to the detailed description of the different embodiments of the invention, it will be understood that one or more technical features of one embodiment can be used in combination with one or more technical features of any other embodiment where the transferred use of the one or more technical features would be immediately apparent to a person of ordinary skill in the art to carry out a similar function in a similar way on the other embodiment.
(68) In the preceding discussion of the invention, unless stated to the contrary, the disclosure of alternative values for the upper or lower limit of the permitted range of a parameter, coupled with an indication that one of the said values is more highly preferred than the other, is to be construed as an implied statement that each intermediate value of said parameter, lying between the more preferred and the less preferred of said alternatives, is itself preferred to said less preferred value and also to each value lying between said less preferred value and said intermediate value.
(69) The features disclosed in the foregoing description or the following drawings, expressed in their specific forms or in terms of a means for performing a disclosed function, or a method or a process of attaining the disclosed result, as appropriate, may separately, or in any combination of such features be utilised for realising the invention in diverse forms thereof as defined in the appended claims.