DEVICE FOR PRODUCING BOOK COVERS, BOX LIDS OR GAME BOARDS

Abstract

The invention relates to a device for producing book cases, box lids or game boards with a cutting mechanism, which is arranged in the region of the blank feed and serves for cutting off the blank corners, wherein each tool pair of cutting cylinder and counterpressure cylinder is accommodated in a common bearing block and the bearing arrangement of the cutting cylinder has two mutually spaced eccentric bushes and a drive element arranged between the eccentric bushes.

Claims

1. A device for producing book cases (103), box lids or game boards, comprising at least a first feed mechanism (1) for pre-cut cardboards (101) with a first transport direction (g), in which the pre-cut cardboards (101) are supplied, a second feed mechanism (2) for blanks to be covered (102, 105) with at least a second transport direction (b), in which the blanks to be covered (102, 105) are supplied, a separating mechanism (3) for blanks to be covered (102, 105) and a cutting mechanism (9) that is arranged downstream of the separating mechanism (3) for blanks to be covered (102, 105) referred to the second transport direction (b) of the blanks to be covered (102, 105), a glue application mechanism (4) that is arranged downstream of the second feed mechanism (2) for blanks to be covered (102, 105) referred to the second transport direction (b) of the blanks to be covered (102, 105), a joining mechanism (5) that is arranged downstream of the first feed mechanism (1) for pre-cut cardboards (101), as well as the glue application mechanism (4), referred to the material flow, a delivery mechanism (6) for pre-cut cardboards (101) lined with blanks to be covered (105), wherein said delivery mechanism is arranged downstream of the joining mechanism (5) referred to the material flow, and a cutting mechanism (9) that is arranged in the region of the second feed mechanism (2) for blanks to be covered (102, 105) and has at least a tool pair (10) that penetrates the transport plane (B) of the blanks to be covered (102, 105) and consists of a rotatable cutting cylinder (11), which has an outer surface area (23) and at least one cutting edge (24) projecting from the outer surface area (23), and a rotatable counterpressure cylinder (12) assigned to the cutting cylinder (11), wherein a first rotational axis (16) of the cutting cylinder (11) and a second rotational axis (17) of the counterpressure cylinder (12) of the tool pair (10) are arranged essentially parallel to one another and jointly arranged essentially transverse to the second transport direction (b) of the blanks to be covered (102, 105), a tool receptacle with at least one bearing block (13), in which the cutting cylinder (11) and the counterpressure cylinder (12) of the tool pair (10) are accommodated, a drive connection (14) between the counterpressure cylinder (12) and the cutting cylinder (11) of the tool pair (10), a variable axial spacing (a, aa, ai) of the first rotational axis (16) of the cutting cylinder (11) from the second rotational axis (17) of the counterpressure cylinder (12) of the same tool pair (10), two bushes (18) of the tool receptacle, each bush with a respective bore (28), in which either the cutting cylinder (11) or the counterpressure cylinder (12) is accommodated and with at least one additional surface area (29), and a one-sided bearing arrangement of the cylinders (11, 12) in the bearing block (13) of the tool pair (10), wherein the two bushes (18) of the same tool (11, 12) are arranged on the same side of this tool (11, 12), wherein the bore (28) of each bush (18) is respectively arranged eccentric to the at least one additional surface area (29) of the same bush (18), the two bushes (18) respectively are rotatably accommodated in the at least one bearing block (13) with their at least one additional surface area (29) in such a way that a respective change of the rotating position of the bush (18) causes a change in the position of the rotational axis (16, 17) of the respective cutting cylinder (11) or counterpressure cylinder (12) accommodated in the bush (18), the two bushes (18) assigned to the same cylinder (11, 12) of a tool pair (10) are spaced apart from one another in the axial direction by a distance (h), and at least one drive element (15) of the drive connection (14) between the counterpressure cylinder (12) and the cutting cylinder (11) of the same tool pair (10) is arranged between the two bushes (18) assigned to this tool pair (10).

2. The device according to claim 1, comprising at least one adjusting mechanism (19) that is connected to at least one of the two bushes (18) in a rotationally active manner.

3. The device according to claim 2, comprising at least one display element (21) of the at least one adjusting mechanism (19), wherein said display element makes available information that can be interpreted as the spacing (a, aa, ai) between the rotational axes (16, 17) of the cutting cylinder (11) and the associated counterpressure cylinder (12).

4. The device according to claim 2, comprising at least one screw drive (20) of the at least one adjusting mechanism (19), wherein said screw drive acts upon the respectively assigned bush (18).

5. The device according to claim 2, comprising at least one controllable drive (22) of the at least one adjusting mechanism (19) and at least one data link between the at least one controllable drive (22) and a control (25) of the device.

6. The device according to claim 1, wherein the rotating positions of the two bushes (18) of the same tool (11, 12) can be individually adjusted.

7. The device according to claim 1, comprising an inner axial spacing (ai) between the cylinders (11, 12) of the tool pair (10) and an outer axial spacing (aa) between the cylinders (11, 12) of the tool pair (10), wherein the inner axial spacing (ai) is in the no-load state of the tool pair (10) slightly smaller than the outer axial spacing (aa) of the tool pair (10).

8. The device according to claim 1, comprising at least one sensor (33) of the cutting mechanism (9), wherein said at least one sensor acquires a value that can be interpreted as the force radially acting upon at least one cutting tool (11, 12), and at least one data link between the at least one sensor (33) and a control (25) of the device.

9. The device according to claim 1, wherein the at least one bearing block (13) with the tool pair (10) can be positioned essentially transverse to the advance direction (b) of the blanks to be covered (102, 105).

10. The device according to claim 9, comprising at least one maintenance position (31) of the tool pair (10), wherein said maintenance position is located outside a transport path of the blanks to be covered (102, 105) in such a way that the tool pair (10) has in its maintenance position (31) no effect on a blank to be covered (102, 105) being moved through the second feed mechanism (2).

11. A device for producing book cases (103), box lids or game boards, comprising: a cutting mechanism (9) that is arranged in the region of a feed mechanism (2) for blanks to be covered (102, 105), said feed mechanism (2) moving said blanks to be covered in a transport direction (b), said cutting mechanism including, a tool pair (10) that penetrates a transport plane (B) of the blanks to be covered (102, 105) and consists of a rotatable cutting cylinder (11), which has an outer surface area (23) and at least one cutting edge (24) projecting from the outer surface area (23), and a rotatable counterpressure cylinder (12) assigned to the cutting cylinder (11), wherein a first rotational axis (16) of the cutting cylinder (11) and a second rotational axis (17) of the counterpressure cylinder (12) of the tool pair (10) are arranged essentially parallel to one another and jointly arranged essentially transverse to the transport direction (b), a tool receptacle with a bearing block (13), in which the cutting cylinder (11) and the counterpressure cylinder (12) of the tool pair (10) are accommodated, a drive connection (14) between the counterpressure cylinder (12) and the cutting cylinder (11) of the tool pair (10), a variable axial spacing (a, aa, ai) of the first rotational axis (16) of the cutting cylinder (11) from the second rotational axis (17) of the counterpressure cylinder (12) of the tool pair (10), two bushes (18) of the tool receptacle, each bush with a respective bore (28), in which either the cutting cylinder (11) or the counterpressure cylinder (12) is accommodated and with at least one additional surface area (29), and a one-sided bearing arrangement of the cylinders (11, 12) in the bearing block (13) of the tool pair (10), wherein the two bushes (18) of the same tool (11, 12) are arranged on the same side of this tool (11, 12), wherein, the bore (28) of each bush (18) is respectively arranged eccentric to the at least one additional surface area (29) of the same bush (18), the two bushes (18) respectively are rotatably accommodated in the bearing block (13) with their at least one additional surface area (29) in such a way that a respective change of the rotating position of the bush (18) causes a change in the position of the rotational axis (16, 17) of the respective cutting cylinder (11) or counterpressure cylinder (12) accommodated in the bush (18), the two bushes (18) assigned to the same cylinder (11, 12) of a tool pair (10) are spaced apart from one another in the axial direction, and a drive element (15) of the drive connection (14) between the counterpressure cylinder (12) and the cutting cylinder (11) of the tool pair (10) is arranged between the two bushes (18).

12. The device according to claim 11, comprising an adjusting mechanism (19) that is connected to at least one of the two bushes (18) in a rotationally active manner.

13. The device according to claim 12, comprising a display element (21) of the adjusting mechanism (19), wherein said display element makes available information that can be interpreted as the spacing (a, aa, ai) between the rotational axes (16, 17) of the cutting cylinder (11) and the associated counterpressure cylinder (12).

14. The device according to claim 12, comprising at least one screw drive (20) of the adjusting mechanism (19), wherein said screw drive acts upon the bush (18) to which the adjusting mechanism (19) is connected.

15. The device according to claim 12, comprising a controllable drive (22) of the adjusting mechanism (19) and at least one data link between the controllable drive (22) and a control (25) of the device.

16. The device according to claim 11, wherein the rotating positions of the at least two bushes (18) of the same tool (11, 12) can be individually adjusted.

17. The device according to claim 11, comprising an inner axial spacing (ai) between the cylinders (11, 12) of the tool pair (10) and an outer axial spacing (aa) between the cylinders (11, 12) of the tool pair (10), wherein the inner axial spacing (ai) is in a no-load state of the tool pair (10) slightly smaller than the outer axial spacing (aa) of the tool pair (10).

18. The device according to claim 11, comprising a sensor (33) of the cutting mechanism (9), wherein said sensor acquires a value that can be interpreted as the force radially acting upon the cutting cylinder (11), and a data link between the sensor (33) and a control (25) of the device.

19. The device according to claim 11, wherein the bearing block (13) with the tool pair (10) can be positioned essentially transverse to the transport direction (b).

20. The device according to claim 19, comprising a maintenance position (31) of the tool pair (10), wherein said maintenance position is located outside a transport path of the blanks to be covered (102, 105) in such a way that the tool pair (10) has in the maintenance position (31) no effect on a blank to be covered (102, 105) being moved by the feed mechanism in the transport direction (b).

Description

[0026] Exemplary embodiments of the invention are described below with reference to the figures, to which we refer with respect to all details that are not elucidated in the description. In these figures:

[0027] FIG. 1 shows a schematic side view of a case maker;

[0028] FIG. 2 shows a perspective view of a cutting mechanism for cutting off blank corners of one side;

[0029] FIG. 3 shows a schematic view of a cutting mechanism for cutting off blank corners of one side; and

[0030] FIG. 4 shows a sectional view along the viewing direction defined in FIG. 1.

[0031] According to FIG. 1, an exemplary case maker comprises a cardboard feed 1 with a cardboard feed direction g, a blank feed 2 with a blank feed direction b, a case delivery 6 and multiple processing stations 4, 5, 7, 9. Viewed in the direction of the product flow, the processing stations 4, 5, 7, 9 are respectively arranged along the blank feed 2 or between the cardboard feed 1, the blank feed 2 and the case delivery 6.

[0032] A glue application mechanism 4 is located downstream of the blank feed 2. Its blank cylinder receives the pre-cut blank 105 supplied by the blank feed 2 and guides it along an application roller as far as into the joining mechanism 5. In the process, the application roller transfers glue onto the pre-cut blank 105. It would naturally also be possible to apply the glue by means of one or more application nozzles that are not illustrated in the figures.

[0033] The pre-cut blank 105 provided with glue is rolled down on one or more pre-cut cardboards 101 in the joining mechanism 5. To this end, the joining mechanism 5 has a stationary joining drum that rolls on the blank cylinder. The one or more pre-cut cardboards 101 are supplied to the joining mechanism 5 by the cardboard feed 1.

[0034] Multiple turn-in mechanisms 7 are arranged downstream of the joining mechanism 5 referred to the direction of the product flow. These turn-in mechanisms 7 respectively have multiple turn-in elements. The turn-in elements take hold of the sections of the pre-cut blanks 105 that protrude beyond the pre-cut cardboards 101, wherein said turn-in elements turn in these protruding sections as far as the inner side of the case about the outer edges of the pre-cut cardboards 101 and press them on the inner side of the case.

[0035] The delivery 6 is arranged downstream of the turn-in mechanisms 7. It receives the finished cases, stacks them, transports the case stacks out of the case maker transverse to the blank and cardboard transport directions b, g and makes them available at this location.

[0036] According to FIG. 4, a cutting mechanism 9 for cutting blanks to be covered 105 out of the separated blank sheets 102 is arranged in the region of the blank feed 2. A first unit consists of a rotary cutter 32. This rotary cutter penetrates the blank transport plane B in the form of a longitudinal cutting mechanism and is arranged such that its rotational axes extend transverse to the blank transport direction b. A controllable adjusting drive 30 makes it possible to position the rotary cutter 32 transverse to the blank transport direction b. In this way, blanks of different widths can be produced from identical untrimmed formats. The lateral section is removed from the blank to be covered 105 by means of not-shown guide elements of conventional design and transported away.

[0037] Two cutting units, which are illustrated in FIG. 2, are arranged to both sides of the blank transport path downstream of the rotary cutter referred to the blank transport direction b. These two cutting units serve for cutting off the corners 104 of the blank sheets 102. They are designed in the form of mirror images of one another. Each cutting unit comprises a tool pair 10 consisting of a cutting cylinder 11 and a counterpressure cylinder 12. Each of these two cutting units can be positioned transverse to the blank transport direction b in accordance with the width of the blank to be covered analogous to the rotary cutters 32.

[0038] The cutting cylinder 11 arranged above the blank transport plane B is realized cylindrically and has a hard cutting edge 24 that projects from the cylinder surface area 23. This cutting edge 24 has such a helical design that its development on the blank transport plane B produces a diagonal cut.

[0039] The associated counterpressure cylinder 12, in contrast, is realized cylindrically with a smooth surface of a softer material. The end faces of the cutting cylinder 11 and the counterpressure cylinder 12 of the same tool pair 10 are aligned with one another. Both cylinders 11, 12 are accommodated in a common bearing block 13 by means of rolling bearings 34. Their rotational axes 16, 17 are aligned parallel to one another and transverse to the blank transport direction b. The rotational axes 16, 17 collectively define the tool plane C.

[0040] The cutting cylinder 11 is drive-connected to a servomotor 27 by means of a belt drive. A gear mechanism 14 consisting of cylindrical gears 15 represents the drive connection between the cutting cylinder 11 and the counterpressure cylinder.

[0041] Each of the rolling bearings 34 assigned to the cutting cylinder 11 is respectively accommodated in an eccentric bush 18. These bushes are rotatably arranged in the bearing block 13. The rotating position of the bushes 18 and their eccentricity e collectively define the axial spacing a between the cutting cylinder 11 on the one hand and the counterpressure cylinder 12 on the other hand. A small eccentricity e allows a very precise adjustment of the tool pair 10.

[0042] An adjusting mechanism 19 is respectively assigned to each eccentric bush 18 in order to achieve a comfortable operation. The use of a spindle drive 20 with a sufficiently small pitch on the one hand allows a very precise adjustment and on the other hand leads to a self-locking effect such that an inadvertent adjustment during the operation is prevented. A controllable adjusting mechanism 19 with a cylindrical gear mechanism is alternatively illustrated in FIG. 3. An adjusting mechanism according to FIG. 2 naturally can be supplemented with the controllable drive 22 illustrated in FIG. 3 such that an automated adjustment is possible in both instances.

[0043] The use of a respective adjusting mechanism 19 for each eccentric bush 18 makes it possible to purposefully adjust the rotational axes 16, 17 of the tools, 11, 12 relative to one another. FIG. 3 shows an adjustment with an outer axial spacing aa of the shaft end facing away from the cutting cylinder 11 and an inner axial spacing ai on the free end face of the cutting cylinder 11. The outer axial spacing aa is greater than the inner axial spacing ai due to the chosen rotating positions of the eccentric bushes 18.

[0044] When the blank sheet 102 passes through the tool pair 10, it widens the inner axial spacing ai due to elasticities and leads to slight bending of the rotational axis. A suitable uneven adjustment of the eccentric bushes can compensate this bending. For reasons of clarity, this inclined position in the no-load state is illustrated excessively large in FIG. 3.

[0045] The cylindrical gears 15 of the drive connection 14 between the cutting cylinder 11 and the counterpressure cylinder 12 are respectively arranged between the eccentric bushes 18. The radial forces generated by the drive lead to an increase of the axial spacing in the region of the drive connection 14 due to bending. In contrast, the inner axial spacing ai is reduced. This arrangement and the pre-adjusted inclined position according to FIG. 3 collectively compensate the increase of the inner axial spacing ai resulting from the cutting forces such that the axial spacing in the region of the cutting edge 24 is constant.

[0046] All controllable drives 22, 27, 30 are connected to the control 25 of the device via data lines. A data memory 26 is assigned to the machine control 25 such that any stored production orders can be retrieved and the associated machine adjustments, e.g. the position of the tool pairs 10, can be automatically adjusted.