Automatic ring spinning system and method for automatically operating same
11459676 · 2022-10-04
Assignee
Inventors
- Vasileios Archontopoulos (Uster, CH)
- Sivakumar Narayanan (Uster, CH)
- Peter Schmid (Zurich, CH)
- Kurt Eggimann (Saland, CH)
- Paul Geiter (Pfaffikon, CH)
Cpc classification
B65H67/063
PERFORMING OPERATIONS; TRANSPORTING
D01H13/32
TEXTILES; PAPER
B65H63/006
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/31
PERFORMING OPERATIONS; TRANSPORTING
International classification
D01H13/32
TEXTILES; PAPER
B65H63/00
PERFORMING OPERATIONS; TRANSPORTING
B65H67/06
PERFORMING OPERATIONS; TRANSPORTING
D01H9/18
TEXTILES; PAPER
Abstract
Automatic operation of a ring spinning system containing a ring spinning machine having spinning positions and a winding machine having winding positions. Yarn is spun at one of the spinning positions and wound up to a cop. Values of a parameter characteristic for the operation of the spinning position are determined during the winding of the cop and stored as spinning data that is assigned to the cop. The spinning data assigned to the cop is taken into account when deciding whether to feed the cop after it has been set down to one of the winding positions. The assignment is based on an identification of a point in time of winding of the cop and an identification of the spinning position at which the cop was wound.
Claims
1. A method for automatically operating a ring spinning system which comprises a ring spinning machine having a plurality of spinning positions for spinning yarn and a winding machine having a plurality of winding positions for rewinding the yarn, wherein: yarn is spun at one of the spinning positions and wound into a cop, for the spinning position, values of a parameter characteristic for the operation of the spinning position, including ring traveler speed, are determined during the winding of the cop and stored as spinning data, the spinning data are assigned to the cop, the cop is doffed from the spinning position and the spinning data assigned to the cop are taken into account in an automatic decision on feeding the cop to one of the winding positions after it has been doffed, characterized in that an identification of a point in time of the winding of the cop and an identification of the spinning position are automatically assigned to the cop, and the spinning data are automatically assigned to the cop based on the identification of the point in time of winding of the cop and the identification of the spinning position.
2. The method according to claim 1, wherein: the spinning data, the identification of the point in time of winding of the cop and the identification of the spinning position are stored in a relational database, and the identification of the point in time of winding of the cop and the identification of the spinning position in the relational database are used as a key to identify the spinning data to be assigned to the cop.
3. The method according to claim 2, wherein: an identification carrier is assigned to the cop, identification data of the identification carrier are stored in the relational database, and the identification of the point in time of winding of the cop and the identification of the spinning position in the relational database are used as keys for the identification of both the spinning data to be assigned to the cop and the identification data of the identification carrier.
4. The method according to claim 1, wherein the same decision as on feeding of a first cop is taken for a plurality of subsequent cops wound after the first cop at the same spinning position as the first cop without taking into account their spinning data.
5. The method according to claim 1, wherein the decision is made on at least one of the following questions: is the cop fed to one of the winding positions, the cop is fed to which of the winding positions, and when is the cop fed to one of the winding positions.
6. The method according to claim 1, wherein the cop is sorted out after being doffed and is not fed to any of the winding positions at least during a waiting period.
7. The method according to claim 1, wherein: at least two classes of mutually similar spinning data are formed, for each of the at least two classes the decision is made and a result of the decision is assigned to the respective class, the cop is classified into one of the at least two classes according to the stored spinning data, and the cop is processed after doffing according to the result assigned to the respective class.
8. The method according to claim 7, wherein at each of the winding positions the yarn is rewound from the cop onto a yarn bobbin and first cops classified in the same class are fed one after the other in time to one of the winding positions in such a way that the yarn wound on the first cops is rewound onto a single yarn bobbin.
9. The method according to claim 8, wherein the cops classified in the same class are temporarily stored after being set down before they are fed to the winding position.
10. The method according to claim 1, wherein the parameter characteristic of the operation of the spinning position further includes at least one of number of yarn breaks per unit of time, air temperature, and air humidity.
11. An automatic ring spinning system, comprising: a ring spinning machine having spinning positions for spinning yarn and for winding the yarn onto cops, where one each of the spinning positions is associated with one each of the cops, a spinning monitoring system for monitoring the operation of the spinning positions, having spinning sensors, with one each of the spinning sensors associated with one each of the spinning positions for measuring spinning measured quantities, and a spinning monitoring control unit connected to the spinning sensors, adapted to receive the spinning measured quantities from the spinning sensors during the winding of the cops, to determine therefrom values of a parameter characteristic for the operation of the spinning positions, including ring traveler speed, and to store them as spinning data, a set-down device for setting down the cops from the spinning positions, a winding machine having winding positions for rewinding the yarn from the set down cops onto yarn bobbins, a feeding system controlled by a feed control unit for feeding the yarn from the set down cops to the yarn bobbins, and an assignment system for assigning the spinning data to the cops from which the spinning data was read, wherein the feed control unit is connected to the spinning monitoring control unit and is adapted to make a decision on feeding a respective one of the cops to an automatically selected one of the winding positions, taking into account the spinning data assigned to the respective one of the cops by the assignment system, characterized in that the assignment system is adapted for the purpose, of assigning to each of the cops an identification of a point in time of winding of each of the cops and an identification of the spinning position on which each of the cops was wound and of assigning the spinning data to each of the cops on the basis of the identification of the time of winding of each of the cops and the identification of the spinning position.
12. The automatic ring spinning system according to claim 11, wherein the assignment system contains a relational database which is adapted for the purpose of: storing the spinning data, the identification of the point in time of winding of the cop and the identification of the spinning position, and using the identification of the point in time of winding of the cop and the identification of the spinning position as a key to identify the spinning data to be assigned to the cop.
13. The automatic ring spinning system according to claim 12, wherein the assignment system is adapted for the purpose of: assigning an identification carrier to the cop, storing identification data of the identification carrier in the relational database, and using the identification of the point in time of winding of the cop and the identification of the spinning position in the relational database as a key for the identification of both the spinning data to be assigned to the cop and the identification data of the identification carrier.
14. The automatic ring spinning system according to claim 11, wherein the assignment system is adapted to apply the same decision made in regard to feeding a first of the cops to subsequent ones of the cops, which subsequent cops have been wound after the first cop and at the same spinning position as the first cop, without taking into account the spinning data associated with the subsequent cops.
15. The automatic ring spinning system according to claim 11, additionally comprising a separating station for receiving such cops which are sorted out by the feed control unit and are not fed to any of the winding positions at least during a waiting period.
16. The automatic ring spinning system according to claim 11, wherein the spinning monitoring control unit is further adapted to determine values of the parameter characteristic for the operation of the spinning position from at least one of number of yarn breaks per unit time, air temperature, and air humidity.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, the invention is explained in detail on the basis of the drawings.
(2)
(3)
(4)
(5)
(6)
IMPLEMENTATION OF THE INVENTION
(7)
(8) Ring spinning machine 2 comprises a plurality of spinning positions 21. At each spinning position 21, yarn is spun from roving by means of the well-known ring spinning process and wound into a so-called cop 91. The ring spinning machine 2 is equipped with a spinning monitoring system 4 for monitoring the operation of spinning positions 21, e.g. for detecting yarn breaks or “slip spindles”. The spinning monitoring system 4 contains a spinning sensor 41 at each of the spinning positions 21. The spinning sensor 41 measures a spinning measured quantity. Each spinning sensor 41 is connected to a spinning monitoring control unit 43 via a wired or wireless first data line 42. The spinning sensor 41 sends values of the spinning measured quantity to the spinning monitoring control unit 43 via the first data line 42. The spinning monitoring control unit 43 receives the values. It determines values of a parameter characteristic for the operation of spinning position 21 from these values for at least two different times during the winding of the cop 91 and stores the determined values as spinning data. Examples of the parameter characteristic for the operation of spinning position 21 are a number of yarn breaks per unit of time, a ring traveler speed, an air temperature and an air humidity.
(9) The full, simultaneously produced cops 91 are set down (“doffed”) simultaneously by the ring spinning machine 2; for this purpose, ring spinning machine 1 is equipped with a set-down device, which, however, is not shown in the drawings for the sake of simplicity. After doffing, the bobbins 91 are transported to winding machine 3, which is indicated in
(10) The winding machine 3 comprises a plurality of winding positions 31. At each winding position 31, yarn 92 is rewound from several cops 91 one after the other onto a yarn bobbin 93, e.g. a cross-wound bobbin. The winding machine 3 can be equipped with a yarn monitoring system 5 for monitoring the properties of yarn 92. The yarn monitoring system 5 contains a yarn sensor 51 at each of the winding positions, which is connected to a yarn monitoring control unit 53 via a wired or wireless second data line 52. The yarn monitoring system 5 can, for example, be designed as a yarn clearing system, wherein each yarn sensor 51 can be assigned a yarn cutting unit that removes impermissible yarn defects from yarn 92.
(11) Normally, a cop 91 is automatically fed to one of the winding positions 31 after it has been set down by ring spinning machine 2, as indicated by the dashed arrows 34 in
(12) The feed control unit 33 is connected to the spinning monitoring control unit 43. The connection can be made via a wired or wireless third data line 62. In the exemplary embodiment in
(13) In one embodiment, the ring spinning system 1 comprises a central control and evaluation unit 6, which is connected via the third data line 62 to the spinning monitoring control unit 43 and to the yarn monitoring control unit 53. The central control and evaluation unit 6 receives data from the spinning monitoring control unit 43 and/or from the yarn monitoring control unit 53, processes them, controls the ring spinning system 1 or parts thereof and/or outputs information to an operator. For this purpose, it is preferably connected to an input unit and/or an output unit via which the operator can make inputs or receive outputs. In the exemplary embodiment of
(14) In one embodiment, the ring spinning system 1 comprises several spinning monitoring systems 4 on one or more ring spinning machines 2, whose spinning monitoring control units 43 are connected to a spinning expert system 45. The spinning expert system 45 is adapted to receive, process and output data from the spinning monitoring control unit 43 in a suitable form and to control the spinning monitoring control unit 43. It is in turn connected to the central control and evaluation unit 6.
(15) In one embodiment, the ring spinning system 1 comprises several yarn monitoring systems 5 on one or more winding machines 3, whose yarn monitoring control units 53 are connected to a yarn expert system 55. The yarn expert system 55 is adapted to receive, process and output data from the yarn monitoring control units 53 in a suitable form and to control the yarn monitoring control units 53. It is in turn connected to the central control and evaluation unit 6.
(16) The ring spinning system 1 in accordance with the invention comprises an assignment system (not drawn as an independent unit) for assigning the spinning data to the corresponding cop 91. A possibility of assignment is now described using
(17) Furthermore, the assignment system assigns an identification carrier to the cop 91 and also stores identification data of the identification carrier in the relational database. For this purpose, the assignment system can comprise a cop tracking system, which is known per se and need not be discussed here in detail. As described e.g. in EP—3′305′953 A1, each cop 91 can be transported from the ring spinning machine 2 to the winding machine 3 on a bobbin plate provided with an RFID label. When leaving the ring spinning machine 2, the RFID label is written with identification data that uniquely identifies the doff number and the spinning position number. The identification data are listed in a third column 703 of table 700, e.g. as natural numbers, each of which uniquely identifies a cop 91, at least during its feeding to winding positions 31.
(18) Finally, a fourth column 704 of table 700 lists the corresponding spinning data, e.g. the number of yarn breaks per hour.
(19) Table 700 can therefore be read as follows: During doff 0001, there were 0.67 thread breaks per hour at spinning position 001L; the cop produced in this way is identified as “14377”.
(20) Let us revert back to
(21) According to the invention, the feed control unit 33 is adapted to make a decision on feeding a respective cop 91 to one of the winding positions 31, taking into account the spinning data assigned to the cop 91 by the assignment system. The decision is preferably made on at least one of the following questions: Is the cop 91 fed to one of the winding positions 31? A cop 91, whose spinning data indicate that it was wound at a poorly functioning spinning position 21, can be sorted out as waste without ever being fed to a winding position 31. For this purpose, the ring spinning system 1 can include a separating station 35 to which the “bad” cops are fed. The cop 91 is fed to which of the winding positions 31? Classes of cops 91 with different spinning data are separated locally. The winding positions 31 are divided into several, e.g. two, groups. Cops 91 with “better” spinning data are fed to a first group of winding positions 31, while cops 91 with “worse” spinning data are fed to a second group of winding positions 31. When is the cop 91 fed to one of the winding positions 31? Classes of cops 91 with different spinning data are separated in time. Cops 91 with “better” spinning data are rewound at a different time than cops 91 with “worse” spinning data. One or more separating stations 35 can be used for intermediate storage of those classes of cops 91 which are only intended for rewinding at a later stage. The cops 91 temporarily stored in this way are fed to the winding machine 3 at the appropriate time, which is indicated by a dashed arrow 36.
(22) These and other aspects of the invention are explained in more detail below using
(23) In one embodiment, the spinning monitoring control unit 43 determines the spinning data for the individual cops 91. For each cop 91, the spinning data, the doff number and the spinning position number are stored in a relational database (see
(24) The empty bobbins are removed from the winding machine 3 and returned to the ring spinning machine 2, as indicated in
(25)
(26) The spinning data of a cop 91 doffed 201 by ring spinning machine 2 are first examined 202 to determine whether they belong to the first class of spinning data. If so, the cop 91 is fed 211 to any of the winding positions 31 where there is a current need for cop 91. There the cop 91 is rewound 212 onto a yarn bobbin 93. If several first-class cops 91 have been rewound onto the yarn bobbin 93 so that the yarn bobbin 93 contains the prescribed amount of yarn 92, then the yarn bobbin 93 is completed 213 and is removed 214 from the winding position 31. It contains only first-class yarn 92. If the yarn bobbin 93 is not completed 213, then another first-class cop 91 is fed 211 to the respective winding position 31.
(27) If the spinning data of a doffed cop 91 does not belong to the first class 202, the cop 91 is first fed 203 to the separating station 35, where it is temporarily stored until all first-class cops 91 have been rewound. After all first-class cops 91 have been rewound, class change 204 takes place on the winding machine 3 and the cops 91 temporarily stored in the separating station 35 are now transported to the winding machine 3 again (arrow 36). The spinning data of a cop 91 thus transported 205 to the winding machine 3 are examined 206 to determine whether they belong to the second class of spinning data. If so, the cop 91 is fed 221 to a winding position 31, which belongs to a first group of winding positions 31. There the cop 91 is rewound 222 onto a yarn bobbin 93. If several second-class cops 91 have been rewound onto the yarn bobbin 93 so that the yarn bobbin 93 contains the prescribed amount of yarn 92, the yarn bobbin 93 is completed 223 and is removed 224 from the winding position 31. It contains second-class yarn 92. If the yarn bobbin 93 is not completed 223, another second-class cop 91 is fed 221 to the relevant winding position 31.
(28) If the spinning data of a cop 91 transported 205 from the separating station 35 to the winding machine 3 does not belong to the second class of spinning data 206, it belongs to the third class. In this case the cop 91 is fed 231 to a winding position 31, which belongs to a second group of winding positions 31. There the cop 91 is rewound 232 onto a yarn bobbin 93, which after completion 233 contains third-class yarn 234.
(29) Rewinding 222, 232 in the first and second group of winding positions 31 can be carried out simultaneously on the same winding machine 3 (see
(30) The embodiment illustrated in
(31) The embodiment of
(32) It may happen in practice that even a first-class cop 91 is not fed to any of the winding positions 31, e.g. because the end of yarn 92 was not found on this cop 91. In this case, the first-class cop 91 is transported to the winding machine 3 again, which is indicated by an arrow 37; possibly the yarn end is found in a second or further attempt. The same can be carried out with the second- and higher-class cops 91 after they have been transported to the winding machine 3 again (arrow 36).
(33) In the embodiment shown in
(34) In the embodiments of
(35) The flow chart of
(36) For each cop 91 doffed 601 by ring spinning machine 2, the system first asks 602 whether at least one spinning position 21 is already known and stored as defective spinning position 21. If not, the spinning data of the cop 91 are checked for admissibility 603. If the spinning data are admissible, the cop 91 is fed 604 to one of the winding positions 31 and rewound there. Otherwise, the spinning position 21 at which the cop 91 was wound up is stored 606 as defective spinning position 21 and the cop 91 is sorted out as a reject 607.
(37) If, on the other hand, at least one spinning position 21 is already known and stored 602 as defective spinning position 21, it is asked 605 whether the cop 91 has been wound up at one of the known defective spinning positions 21. If so, the cop 91 can be sorted out 607 as a reject without further examination of its spinning data, thus saving time and computing effort for an examination of the spinning data. Only if the cop 91 has been wound on a spinning position 21 that has worked perfectly so far, its spinning data must be examined 603 for its admissibility. If the spinning data prove to be inadmissible, the spinning position 21 in question is stored 606 as defective spinning position 21 and cop 91 is sorted out 607 as a reject.
(38) For simplicity's sake, the exemplary embodiment in
(39) It is desirable to repair a defective spinning position 21 as quickly as possible in order to achieve the desired quality of the yarn produced and a high productivity of the ring spinning system 1. For this purpose, a corresponding instruction can be issued to the operator on the input and output unit 61 (see
(40) It is understood that the present invention is not limited to the embodiments discussed above. With knowledge of the invention, the person skilled in the art will be able to derive further variants which are also part of the subject matter of the present invention.
LIST OF REFERENCE NUMERALS
(41) 1 Ring spinning system
(42) 2 Ring spinning machine
(43) 21 Spinning position
(44) 22 Transport of cops from the ring spinning machine to the winding machine
(45) 3 Winding machine
(46) 31 Winding position
(47) 31.1, 31.2 Groups of winding positions
(48) 32 Feeding-in of empty cops from the winding machine to the ring spinning machine
(49) 33 Feed control unit
(50) 34 Feeding a cop to one of the winding positions
(51) 35, 35.1, 35.2 Separating stations
(52) 36, 36.1, 36.2 Feeds of temporarily stored cops to the winding machine
(53) 37 Return of cops
(54) 38 Reject station
(55) 4 Spinning monitoring system
(56) 41 Spinning sensor
(57) 42 First data line
(58) 43 Spinning monitoring control unit
(59) 45 Spinning expert system
(60) 5 Yarn monitoring system
(61) 51 Yarn sensor
(62) 52 Second data line
(63) 53 Yarn monitoring control unit
(64) 55 Yarn expert system
(65) 6 Central control and evaluation unit
(66) 61 Mobile device
(67) 62 Third data line
(68) 91 Cop
(69) 92 Yarn
(70) 93 Yarn bobbin
(71) 700 Table representing a relational database
(72) 701 Table column with doff numbers
(73) 702 Table column with spinning position numbers
(74) 703 Table column with identification data
(75) 704 Table column with spinning data
(76) 705 Frame around key columns