ABSORBENT ARTICLE HAVING APERTURED SIDE PANELS
20220287891 · 2022-09-15
Inventors
Cpc classification
International classification
A61F13/49
HUMAN NECESSITIES
Abstract
A new disposable absorbent article having a plurality of slits positioned in a middle region below the top and above the bottom edges of side panels of the absorbent article has been discovered. By placing the plurality of slits below the top and above the bottom edges of the side panels improve absorbent article breathability and lessens the amount of force the absorbent article applies onto the wearer's leg when donned.
Claims
1. An absorbent article (20), comprising: a. an absorbent chassis (32)defining: i. a longitudinal axis (48), a transverse axis(49), front and back waist edges parallel to the transverse axis, opposite side edges extending between the front and back waist edges, ii. a front waist region (22) contiguous with the front waist edge, iii. a back waist region (24) contiguous with the back waist edge, and iv. a crotch region (26) which extends between and interconnects the front and back waist regions, 1. the front waist region (22) defining a pair of transversely opposed front side panels (34) having an upper edge (60) contiguous with the front waist edge and a bottom edge (62) and a front center panel positioned between and interconnecting the front side panels, 2. the back waist region defining a pair of transversely opposed back side panels (134) having an upper edge (70) contiguous with the back waist edge and a bottom edge (72) and a back center panel positioned between and interconnecting the back side panels, wherein the front and back side (34, 134) panels have a length (L1) extending from the upper edge to the lower edge, an upper portion (90) adjacent to the upper edge and having an upper portion length (L2), a lower portion (100) adjacent to the bottom edge and having a lower portion length (L3), and a middle portion (110) disposed between the upper and lower portions and having a middle portion length (L4) 3. a plurality of slits (120) disposed within the middle portion and wherein the upper and lower portions are substantially free from slits.
2. The absorbent article (20) according to claim 1, wherein the front side panels and the back side panels have a first outer surface and a opposite second outer surface and wherein the plurality of slits extend from the first outer surface to the second outer surface.
3. The absorbent article (20) according to claim 1, wherein the slits have an aspect ratio, and the aspect ratio decreases when the article is donned.
4-9. (canceled)
10. The absorbent article (20) according to claim 1, wherein each of the plurality of slits are spaced apart from one another in the longitudinal direction at least about 5.0 mm.
11. The absorbent article (20) according to claim 1, wherein each of the plurality of slits are spaced apart from one another in the transverse direction at least about 5.0 mm.
12. (canceled)
13. The absorbent article (20) according to claim 1, wherein L2 is from about 24% to about 48% of the front and back side panel length, L3 is about 10% to about 24% of the front and back side panel length and L4 is about 28% to about 66% of the front and back side panel length.
14. (canceled)
15. The absorbent article (20) according to claim 1 wherein L4 is greater than L2 and L3.
16. The absorbent article (20) according to claim 1, wherein L2 is at least about 36% greater than L3.
17-22. (canceled)
23. An absorbent article (20), comprising: a. an absorbent chassis (32) defining: i. a longitudinal axis (48), a transverse axis(49), front and back waist edges parallel to the transverse axis, opposite side edges extending between the front and back waist edges, ii. a front waist region (22) contiguous with the front waist edge, viii. a back waist region (24) contiguous with the back waist edge, and iv. a crotch region (26) which extends between and interconnects the front and back waist regions, 1. the front waist region (22) defining a pair of transversely opposed front side panels (34) having an upper edge (60) contiguous with the front waist edge and a bottom edge (62) and a front center panel positioned between and interconnecting the front side panels, 2. the back waist region defining a pair of transversely opposed back side panels (134) having an upper edge (70) contiguous with the back waist edge and a bottom edge (72) and a back center panel positioned between and interconnecting the back side panels, wherein the front and back side (34, 134) panels have a length (L1) extending from the upper edge to the bottom edge, an upper portion (90) adjacent to the upper edge and having an upper portion length (L2), a lower portion (100) adjacent to the bottom edge and having a lower portion length (L3), and a middle portion (110) disposed between the upper and lower portions and having a middle portion length (L4) 3. a plurality of slits (120) disposed within the middle portion wherein the upper and lower portions are substantially free from slits and wherein the slits (120) become holes (120a) when the absorbent article is donned.
24-25. (canceled)
26. The absorbent article (20) according to claim 23, wherein the slits have an aspect ratio, and the aspect ratio decreases when the article is donned.
27-35. (canceled)
36. The absorbent article (20) according to claim 23, wherein L2 is from about 24% to about 48% of the front and back side panel length, L3 is about 10% to about 24% of the front and back side panel length and L4 is about 28% to about 66% of the fro nt and back side panel length.
37. The absorbent article (20) according to claim 23, wherein L2 has a length of about 40 mm and L3 has a length of about 15 mm.
38-43. (canceled)
44. The absorbent article (20) according to claim 23, wherein the front side panels and the back side panels have an air permeability greater than about 312 cfm when the absorbent article is donned.
45. The absorbent article (20) according to claim 23, wherein the front side panels and the back side panels have a First Cycle Extension Force less than about 700 gf.
46. An absorbent article (20) comprising: a chassis (32) having a longitudinal axis(48), a transverse axis(49), a front waist region (22) having a front upper edge (60) and a front bottom edge (62) and a back waist region (24) having a back upper edge (70) and a back bottom edge (72); a pair of elastomeric front side panels that are extensible in the transverse direction, the front side panels extending from the front waist portion and having an upper edge portion that is contiguous with the front waist edge, and a lower edge portion, an outer most surface and opposed inner most surface, each front side panel having a length (L1) extending from the upper edge to the lower edge, an upper portion (90) adjacent to the upper edge and having an upper portion length (L2), a lower portion (100) adjacent to the bottom edge and having a lower portion length (L3), and a middle portion (110) disposed between the upper and lower portions and having a middle portion length (L4), wherein the middle portion comprises a plurality of longitudinally orientated slits extending from the outer most surface to the inner most surface and having a first aspect ratio and the upper and lower portions are substantially free from slits; and a pair of elastomeric back side panels that are extensible in the transverse direction, the front side panels extending from the back waist region (24) and having a front upper edge (60) that is contiguous with the front bottom edge (62), and a back bottom edge (72), an outer most surface and opposed inner most surface, each back side panel having a length (L1) extending from the upper edge (60) to the bottom edge (62), an upper portion (90) adjacent to the upper edge and having an upper portion length (L2), a lower portion (100) adjacent to the bottom edge and having a lower portion length (L3), and a middle portion (110) disposed between the upper and lower portions and having a middle portion length (L4), wherein the middle portion comprises a plurality of longitudinally orientated slits extending from the outer most surface to the inner most surface and having a first aspect ratio and the upper and lower portions are substantially free from slits (120), wherein upon donning of the article by a wearer the first aspect ratio is decreased.
47-55. (canceled)
56. The absorbent article (20) according to claim 46, wherein L2 is from about 24% to about 48% of the front and back side panel length, L3 is about 10% to about 24% of the front and back side panel length and L4 is about 28% to about 66% of the front and back side panel length.
57. The absorbent article (20) according to claim 46, wherein L2 has a length of about 40 mm and L3 has a length of about 15 mm.
58. The absorbent article (20) according to claim 46, wherein L4 is greater than L2 and L3.
59. The absorbent article (20) according to claim 46, wherein L2 is at least about 36% greater than L3.
60-62. (canceled)
63. The absorbent article (20) according to claim 46, wherein the front and back side panels comprises a single layer of elastomeric material.
64-86. (canceled)
Description
BRIEF DESCRIPTION OF DRAWINGS
[0012] The disclosure may be more completely understood in consideration of the following detailed description of various embodiments in connection with the accompanying drawing, in which:
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[0028] While the disclosure is amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawing and will be described in detail. It should be understood, however, that the intention is not to limit aspects of the disclosure to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the disclosure.
DEFINITIONS
[0029] When introducing elements of the present disclosure or the preferred embodiment(s) thereof, the articles “a”, “an”, and “the” are intended to mean that there are one or more of the elements.
[0030] The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
[0031] The term “absorbent article” refers to devices that absorb and contain body exudates, and, more specifically, refers to devices that are placed against or in proximity to the body of the wearer to absorb and contain the various exudates discharged from the body. Absorbent articles may include diapers, pant diapers, open diapers, diaper covers having fastening means for fastening the diaper, training pants, adult incontinence undergarments, feminine hygiene products, breast pads, care mats, bibs, wound dressing products, and the like. As used herein, the term “body exudates” includes, but is not limited to, urine, blood, vaginal discharges, breast milk, sweat and fecal matter.
[0032] The term “longitudinal” and “transverse” have their customary meaning, as indicated by the longitudinal and transverse axes depicted in
[0033] The term “tension” includes a uniaxial force tending to cause the extension of a body or the balancing force within that body resisting the extension.
[0034] The term a “layer” or “web” as used herein is a generally two-dimensional structure that may comprise one or more plies and may be in the form of a laminate made from plies of the same or different materials.
[0035] The term “aspect ratio” when referring to the dimensions of an aperture, such as a slit or a hole, is the ratio of the lengths of the major and minor axis. For example, with reference to
[0036] The term “aperture” refers to gap, hole, orifice or other opening extending form a first surface to a second surface.
[0037] The term “slit” refers to an aperture having an aspect ratio greater than about 3, such as greater than 5, such as greater than 10. In certain embodiments, slits may be selectively disposed in the middle portion of a side panel and form a continuous passage from the a first outer surface of the panel to a second outer surface and may have a relatively high aspect ratio, such as greater than about 3, such as greater than 5, such as greater than 10 and a small open area when the side panel is in an untensioned state.
[0038] The term “hole” refers to an aperture having an aspect ratio less than 3, such as less than 2. In certain embodiments, holes may be selectively disposed in the middle portion a side panel and form a continuous passage from the a first outer surface of the panel to a second outer surface and may have an aspect ratio less than 3, such as less than 2, such as from about 0.5 to about 1.5 and have an open area from about 2 mm to about 5 mm and from about 3 mm to about 5 mm when in a tensioned state. The dimensions or a hole are generally measured when the article or side panel is tensioned, such as an extension force of about 700 gf.
[0039] As used herein, the term “extensible” refers to any material which, upon application of a biasing force, is elongatable by at least about 10 percent, at least about 20, or at least about percent 50 percent, without experiencing catastrophic failure. Recovery of the strain is not required for a material to be considered extensible.
DETAILED DESCRIPTION
[0040] With reference to
[0041] The illustrated absorbent chassis 32 comprises a rectangular composite structure 33, a pair of transversely opposed front side panels 34, and a pair of transversely opposed back side panels 134. The composite structure 33 and side panels 34 and 134 may be integrally formed or comprise two or more separate elements, as shown in
[0042] The front and back waist regions 22 and 24 of the diaper pant 20 are joined together to define a three-dimensional pant configuration having a waist opening 50 and a pair of leg openings 52 (
[0043] The front waist region 22 of the absorbent chassis 32 includes the transversely opposed front side panels 34 and a front center panel 35 (
[0044] The absorbent chassis 32 is configured to contain and/or absorb any body exudates discharged from the wearer. For example, the absorbent chassis 32 may, although not necessarily, comprise the pair of containment flaps 46 which are configured to provide a barrier to the transverse flow of body exudates. A flap elastic member 53 (
[0045] To further enhance containment and/or absorption of body exudates, the training pant 20 desirably includes a front waist elastic member 54, a rear waist elastic member 56, and leg elastic members 58, as are known to those skilled in the art (
[0046] The flap elastic members 53, the waist elastic members 54 and 56, and the leg elastic members 58 (
[0047] The outer cover 40 desirably comprises a material that is substantially liquid impermeable, and can be elastic, stretchable or nonstretchable. The outer cover 40 may be a single layer of liquid impermeable material, but desirably comprises a multi-layered laminate structure in which at least one of the layers is liquid impermeable. For instance, the outer cover 40 may include a liquid permeable outer layer and a liquid impermeable inner layer that are suitably joined together by a laminate adhesive (not shown). Suitable laminate adhesives, which may be applied continuously or intermittently as beads, a spray, parallel swirls, or the like, can be obtained from Findley Adhesives, Inc., of Wauwatosa, Wis., U.S.A., or from National Starch and Chemical Company, Bridgewater, N.J., U.S.A. The liquid permeable outer layer can be any suitable material and desirably one that provides a generally cloth-like texture. One example of such a material is a 20 gsm (grams per square meter) spunbond polypropylene nonwoven web. The outer layer may also be made of those materials of which liquid permeable bodyside liner 42 is made. While it is not a necessity for outer layer to be liquid permeable, it is desired that it provides a relatively cloth-like texture to the wearer.
[0048] The inner layer of the outer cover 40 may be both liquid and vapor impermeable, or can be liquid impermeable and vapor permeable. The inner layer is desirably manufactured from a thin plastic film, although other flexible liquid impermeable materials may also be used. The inner layer, or the liquid impermeable outer cover 40 when a single layer, prevents waste material from wetting articles, such as bedsheets and clothing, as well as the wearer and caregiver. A suitable liquid impermeable film for use as a liquid impermeable inner layer, or a single layer liquid impermeable outer cover 40, is a 1.0 mil polyethylene film commercially available from Edison Plastics Company of South Plainfield, N.J., U.S.A. If the outer cover 40 is a single layer of material, it can be embossed and/or matte finished to provide a more cloth-like appearance. As earlier mentioned, the liquid impermeable material can permit vapors to escape from the interior of the disposable absorbent article, while still preventing liquids from passing through the outer cover 40. A suitable “breathable” material is composed of a microporous polymer film or a nonwoven fabric that has been coated or otherwise treated to impart a desired level of liquid impermeability. A suitable microporous film is a PMP-1 film material commercially available from Mitsui Toatsu Chemicals, Inc., Tokyo, Japan, or an XKO-8044 polyolefin film commercially available from 3M Company, Minneapolis, Minn., U.S.A.
[0049] As shown in
[0050] The liquid permeable bodyside liner 42 is illustrated as overlying the outer cover 40 and may but need not have the same dimensions as the outer cover 40. The bodyside liner 42 is desirably compliant, soft feeling, and non-irritating to the child's skin.
[0051] The bodyside liner 42 may be manufactured from a wide selection of web materials, such as synthetic fibers (for example, polyester or polypropylene fibers), natural fibers (for example, wood or cotton fibers), a combination of natural and synthetic fibers, porous foams, reticulated foams, apertured plastic films, or the like. Various woven and nonwoven fabrics may be used for the bodyside liner 42. For example, the bodyside liner may be composed of a meltblown or spunbonded web of polyolefin fibers. The bodyside liner may also be a bonded-carded web composed of natural and/or synthetic fibers. The bodyside liner may be composed of a substantially hydrophobic material, and the hydrophobic material can, optionally, be treated with a surfactant or otherwise processed to impart a desired level of wettability and hydrophilicity. For example, the material can be surface treated with about 0.28 weight percent of a surfactant commercially available from the Rohm and Haas Co. under the trade designation Triton X-102. The surfactant can be applied by any conventional means, such as spraying, printing, brush coating or the like. The surfactant can be applied to the entire bodyside liner 42 or can be selectively applied to particular sections of the bodyside liner, such as the medial section along the longitudinal centerline.
[0052] A suitable liquid permeable bodyside liner 42 is a nonwoven bicomponent web having a basis weight of about 27 gsm. The nonwoven bicomponent can be a spunbond bicomponent web, or a bonded carded bicomponent web. Suitable bicomponent staple fibers include a polyethylene/polypropylene bicomponent fiber available from CHISSO Corporation, Osaka, Japan. In this particular bicomponent fiber, the polypropylene forms the core and the polyethylene forms the sheath of the fiber. Other fiber orientations are possible, such as multi-lobe, side-by-side, end-to-end, or the like. While the outer cover 40 and bodyside liner 42 can comprise elastomeric materials, it can be desirable in some embodiments for the composite structure to be generally inelastic, where the outer cover, the bodyside liner and the absorbent assembly comprise materials that are generally not elastomeric.
[0053] The absorbent assembly 44 (
[0054] Suitable superabsorbent materials may be selected from natural, synthetic, and modified natural polymers and materials. The superabsorbent materials can be inorganic materials, such as silica gels, or organic compounds, such as crosslinked polymers. Suitable superabsorbent materials are available from various commercial vendors, such as Dow Chemical Company located in Midland, Mich., U.S.A., and Stockhausen GmbH and Co. KG, D-47805 Krefeld, Federal Republic of Germany. Typically, a superabsorbent material is capable of absorbing at least about 15 times its weight in water, and desirably is capable of absorbing more than about 25 times its weight in water.
[0055] In one embodiment, the absorbent assembly 44 is generally rectangular in shape, and comprises a blend of wood pulp fluff and superabsorbent material. One preferred type of fluff is identified with the trade designation CR1654, available from Kimberly-Clark Corporation, Neenah, Wis., U.S.A., and is a bleached, highly absorbent sulfate wood pulp containing primarily soft wood fibers. As a general rule, the superabsorbent material is present in the absorbent assembly 44 in an amount of from about 5 to about 90 weight percent based on total weight of the absorbent assembly. The absorbent assembly 44 suitably has a density within the range of about 0.10 to about 0.35 grams per cubic centimeter. The absorbent assembly 44 may or may not be wrapped or encompassed by a suitable tissue wrap that maintains the integrity and/or shape of absorbent assembly.
[0056] The absorbent chassis 32 may also incorporate other materials that are designed primarily to receive, temporarily store, and/or transport liquid along the mutually facing surface with absorbent assembly 44, thereby maximizing the absorbent capacity of absorbent assembly. One suitable material is referred to as a surge layer (not shown) and comprises a material having a basis weight of about 50 grams per square meter, and comprising a through-air-bonded-carded web of a homogenous blend of 60 percent 3 denier bicomponent fiber comprising a polyester core/polyethylene sheath, commercially available from BASF Corporation, and 40 percent 6 denier polyester fiber, commercially available from Hoechst Celanese Corporation, in Portsmouth, Va., U.S.A.
[0057] As noted previously, the illustrated diaper pant 20 has front and back side panels 34 and 134 disposed on each side of the absorbent chassis 32. These transversely opposed front side panels 34 and transversely opposed back side panels 134 can be permanently bonded to the composite structure 33 of the absorbent chassis 32 in the respective front and back waist regions 22 and 24, and are releasably attached to one another by the fastening system 80. More particularly, as shown best in
[0058] The illustrated side panels 34 and 134 each define a distal edge 68 that is spaced from the attachment line 66, a waist end edge 72 disposed toward the longitudinal center of the training pant 20, and a waist end edge 72 disposed toward a longitudinal end of the training pant. The waist end edge 72 extend from the side edges 47 of the composite structure 33 to the distal edges 68. The waist end edges 72 of the side panels 34 and 134 form part of the side edges 36 of the absorbent chassis 32. In the back waist region 24, the waist end edges 72 are desirably although not necessarily angled relative to the transverse axis 49 to provide greater coverage toward the back of the pant as compared to the front of the pant. The waist end edges 72 are desirably parallel to the transverse axis 49. The waist end edges 72 of the front side panels 34 form part of the front waist edge 38 of the absorbent chassis 32, and the waist end edges 72 of the back side panels 134 form part of the back waist edge 39 of the absorbent chassis.
[0059] The side panels 34 and 134 desirably have a length dimension (L1) measured parallel to the longitudinal axis 48 from the front upper edge 60 to the front bottom edge 62. The length dimension L1 may vary, however, in certain preferred embodiments L1 is at least about 20 percent, such as at least about 25 percent, such as about 30 percent or greater, of the overall length dimension of the absorbent article, also measured parallel to the longitudinal axis 48.
[0060] As shown in
[0061] The side panels are generally rectilinear in shape, however, they may assume any number of different shapes and the shape of the panels may differ from one another. For example, the shape of the first and second back side panel may differ from the shape of the first and second front side panel, such as in the embodiments illustrated in
[0062] Each of the side panels 34 and 134 may include one or more individual, distinct pieces of material. In particular embodiments, for example, each side panel 34 and 134 may include first and second side panel portions that are joined at a seam, with at least one of the portions comprising an elastomeric material. Still alternatively, each individual side panel 34 and 134 may include a single piece of material which is folded over upon itself along an intermediate fold line (not shown).
[0063] The side panels 34 and 134 desirably comprise an elastic material capable of stretching in a direction generally parallel to the transverse axis 49 of the diaper pant 20. In particular embodiments, the front and back side panels 34 and 134 may each comprise an interior portion 78 disposed between the distal edge 68 and the respective front or back center panel 35 or 135. In the illustrated embodiment, the interior portions 78 are disposed between the distal edges 68 and the side edges 47 of the rectangular composite structure 33. See
[0064] Suitable elastic materials, as well as one described process of incorporating elastic side panels into a training pant, are described in the following U.S. Patents: U.S. Pat. No. 4,940,464 issued Jul. 10, 1990 to Van Gompel et al.; U.S. Pat. No. 5,224,405 issued Jul. 6, 1993 to Pohjola; U.S. Pat. No. 5,104,116 issued Apr. 14, 1992 to Pohjola; and U.S. Pat. No. 5,046,272 issued Sep. 10, 1991 to Vogt et al.; all of which are incorporated herein by reference. In particular embodiments, the elastic material comprises a stretch-thermal laminate (STL), a neck-bonded laminate (NBL), a reversibly necked laminate, or a stretch-bonded laminate (SBL) material. Methods of making such materials are well known to those skilled in the art and described in U.S. Pat. No. 4,663,220 issued May 5, 1987 to Wisneski et al.; U.S. Pat. No. 5,226,992 issued Jul. 13, 1993 to Mormon; and European Patent Application No. EP 0 217 032 published on Apr. 8, 1987 in the names of Taylor et al.; all of which are incorporated herein by reference. Alternatively, the side panel material may comprise other woven or nonwoven materials, such as those described above as being suitable for the outer cover 40 or bodyside liner 42, or stretchable but inelastic materials.
[0065] In a particularly preferred embodiment the side panels comprise of a material that is essentially two facing materials bonded to an elastic film material disposed between them. The elastic material is stretched to a percent elongation prior to the bonding with the facing materials, and then allowed to relax. The following patents describe how the strands are orientated in these elastic materials: U.S. Pat. No. 4,940,464 issued Jul. 10, 1990 to Van Gompel et al.; U.S. Pat. No. 5,224,405 issued Jul. 6, 1993 to Pohjola; U.S. Pat. No. 5,104,116 issued Apr. 14, 1992 to Pohjola; and U.S. Pat. No. 5,046,272 issued Sep. 10, 1991 to Vogt et al.; all of which are incorporated herein by reference.
[0066] The diaper pant 20 according to the present invention may also include hook type fasteners which typically comprise a fabric or material having a base or backing structure and a plurality of hook members extending upwardly from at least one surface of the backing structure. In contrast to the loop type fasteners which desirably comprise a flexible fabric, the hook material advantageously comprises a resilient material to minimize unintentional disengagement of the fastener components as a result of the hook material becoming deformed and catching on clothing or other items. The term “resilient” as used herein refers to an interlocking material having a predetermined shape and the property of the interlocking material to resume the predetermined shape after being engaged and disengaged from a mating, complementary interlocking material. Suitable hook material can be molded or extruded of nylon, polypropylene or another suitable material. Suitable single-sided hook materials for the fastening components 82 and 83 or the mating fastening components 84 and 85 (
[0067] With continued reference to
[0068] The middle portion 110, is generally bounded by upper and lower portions 90, 100. The upper portion 90 is generally disposed along the upper most portion of the panel 34, 134 with its upper most edge forming the waist end edge 72. The upper portion 90 is generally substantially free from apertures and has an upper portion length (L2), which is the longitudinal distance between the back bottom edge 72 and upper boundary (b) of the middle portion. The lower portion 100, lies beneath the middle portion 110 and generally extends from the lower boundary 100 and the back bottom edge 72. The lower portion 100 has a lower portion length (L3), which is the longitudinal distance between the back bottom edge 72 and the lower boundary (d) of the middle portion.
[0069] In those instances where the side panels, such as the back side panels 134 illustrated in
[0070] The relative lengths of L2, L3 and L4 may vary, however, in certain embodiments L4 is greater than L3, which is greater than L2. In particularly preferred embodiments L2 may range from about 25 mm to about 50 mm, such as from about 35 mm to about 45 mm and L3 may range from about 10 mm to about 25 mm, such as from about 13 mm to about 17 mm. In other embodiments, L4 may range from about from about 69 mm to about 29 mm, such as from about 47 mm to about 51 mm. Additionally, L4 is from about 28% to about 66% of L1.
[0071] Regardless of the relative lengths of L2, L3 and L4, it is generally preferred that the side panels comprise a plurality of apertures and that the apertures selectively disposed on the middle portion. The number, size and spacing of the apertures may vary depending on the desired properties of the side panel, such as optimal retention (or sustained) force at the side area of the wearer or air permeability, however, it is generally preferred that the apertures by spaced away from the waist or leg end edges. In certain embodiments the number of apertures disposed on the middle portion may range from about 69 mm to about 28 mm, such as from about 47 mm to about 51 mm such as form about 48 mm to about 50 mm. In certain embodiments, the area of the middle portion may range from about 49 mm to about 50 mm and the number of apertures per middle portion unit area may range from about 4 to about 15 slits/cm.sup.2, such as from about 4 to about 10 slits/cm.sup.2, such as from about 4 to about 8 slits/cm.sup.2.
[0072] Just as the number of apertures disposed on the middle portion of the side panel may vary, the size and shape of the apertures may also vary. For example, as illustrated in
[0073] The slits may be made by any number of well-known methods for forming an aperture in a web such as, for example, ultrasonic or thermal/pressure techniques. Such slits and forming techniques are described in U.S. Pat. No. 2,544,069 issued to Cutler on Mar. 6, 1951; and U.S. Pat. No. 4,834,738 issued to Kielpikowski et al. on May 30, 1989; each of which is incorporated herein by reference. Preferably, the slits extend through all of the layers of the stretch laminates in the side panels, such that the slits extend from the inside to the outside of the product.
[0074] Generally the slits 120 (
[0075] Several slit and hole shapes useful in the present invention are illustrated in
[0076] In the embodiment illustrated in
[0077] In the embodiment illustrated in
[0078] When in the strained donned state the plurality of holes 120a in the front and back side panels may be parallel, perpendicular, or randomized with each individually. The holes 120a may comprise of an ordered or randomed pattern. In those instances where the holes are arranged in a non-random pattern, the pattern may include simple geometric patterns such as circles or diamonds, but also including complex patterns such as logos and trademarks.
[0079]
[0080] Another factor which may affect the percentage open area, and thus, breathability of the web 280 of the present invention is the pattern of the primary apertures 271. Specifically, the pattern can influence the resultant open area as a function of a percentage strain. Thus, a certain pattern of apertures such as the staggered pattern of apertures 271 shown in
[0081] While the patterns illustrated in
[0082] Regardless of the particularly pattern or size and shape of apertures, the side panels of the present invention have improved air permeability over side panels of the prior art. Generally, the apertures on the front and back side panels permit the passage of air and water vapor to and from the interior of the diaper pant. In this configuration, exudates are prevented from leaking out of the areas adjacent the absorbent core but air and water vapor are allowed to be exchanged in the product to ventilate it so that the product does not become excessively wetted by body perspiration and uncomfortable to wear. As shown in the table below, diaper pants according to the present invention generally have improved air permeability in both a tensioned and untensioned state.
TABLE-US-00001 TABLE 1 Invention diaper Current diaper pant pant Pampers ® Untensioned Air 83.8 64.4 390 Permeability (cfm) Tensioned Air 370 290 409 Permeability (cfm)
[0083] Accordingly, the present invention provides a side panel having an air permeability of at least about 67 cfm, such as at least about 83.8 cfm, such as at least about 89 cfm, such as from about 67 to about 89 cfm when in an untensioned state. Further, because the invention provides apertures that change in shape and area when tensioned, the side panels of the present invention have increased air permeability when in a tensioned state. For example, the side panels may have a tensioned air permeability of at least about 312 cfm, such as at least about 370 cfm, such as at least about 388 cfm, such as from about 312 to about 388 cfm. In other instances the panels may have a tensioned air permeability that is at least about 80% greater, such as at least about 80% greater than the untentionsed air permeability.
[0084] In other instances the aperture side panels of the present invention provide the benefit of reducing wearer leg load. The side panel preferably has peak load of at least 600 gf. A side panel having a peak load ranging from about 600 gf to about 700 gf, provides a garment that is easily donned by a wearer, yet provides a suitable level of body fitting/conformity. Further, a side panel having a peak load ranging from about 600 gf to about 700 gf tends not to cause red marking on the skin of the wearer and generally does not cause discomfort for the wearer during usage. Thus, the side panels of the present invention may be incorporated into absorbent articles, particularly diapers and the like, that provide enough elastic force to keep the article in place on the wearer and provide good body fit.
[0085]
Test Methods
Air Permeability
[0086] Air permeability was tested with a known FX3300 instrument. The Air Permeability FX3300 Tester is used for fast, simple, and accurate determination of the air permeability of non-wovens and forming fabrics. Air permeability measured in CFM or l/dm2.min, is determined by applying a very small pressure difference (of about 0.018-0.029 PSI or 1.27-2 mbar) between the two sides of a fabric and then measuring how much air flows through the fabric. For example, in the case of a very fine, dense fabric less air will pass through and thus it will have a lower CFM value.
Embodiments:
[0087] 1. An absorbent article (20), comprising: [0088] a. an absorbent chassis (32)defining: [0089] i. a longitudinal axis (48), a transverse axis(49), front and back waist edges parallel to the transverse axis, opposite side edges extending between the front and back waist edges, [0090] ii. a front waist region (22) contiguous with the front waist edge, [0091] iii. a back waist region (24) contiguous with the back waist edge, and [0092] iv. a crotch region (26) which extends between and interconnects the front and back waist regions, [0093] 1. the front waist region (22) defining a pair of transversely opposed front side panels (34) having an upper edge (60) contiguous with the front waist edge and a bottom edge (62) and a front center panel positioned between and interconnecting the front side panels, [0094] 2. the back waist region defining a pair of transversely opposed back side panels (134) having an upper edge (70) contiguous with the back waist edge and a bottom edge (72) and a back center panel positioned between and interconnecting the back side panels, [0095] wherein the front and back side (34, 134) panels have a length (L1) extending from the upper edge to the lower edge, an upper portion (90) adjacent to the upper edge and having an upper portion length (L2), a lower portion (100) adjacent to the bottom edge and having a lower portion length (L3), and a middle portion (110) disposed between the upper and lower portions and having a middle portion length (L4) [0096] 3. a plurality of slits (120) disposed within the middle portion and wherein the upper and lower portions are substantially free from slits. [0097] 2. The absorbent article (20) according to claim 1, wherein the front side panels and the back side panels have a first outer surface and a opposite second outer surface and wherein the plurality of slits extend from the first outer surface to the second outer surface. [0098] 3. The absorbent article (20) according to claim 1, wherein the slits have an aspect ratio, and the aspect ratio decreases when the article is donned. [0099] 4. The absorbent article (20) according to claim 1, wherein the slits are arranged in longitudinally extending rows, wherein the rows of slits are spaced apart and parallel to one another. [0100] 5. The absorbent article (20) according to claim 1, wherein the slits are arranged in transversely extending rows, wherein the rows of slits are spaced apart and parallel to one another. [0101] 6. The absorbent article (20) according to claim 1, wherein the slits are arranged in transversely extending rows, wherein the rows of slits are spaced apart and perpendicular to one another, [0102] 7. The absorbent article (20) according to claim 1, wherein the transverse spacing between slits is substantially equal. [0103] 8. The absorbent article (20) according to claim 1, wherein the longitudinal spacing between slits is substantially equal. [0104] 9. The absorbent article (20) according to claim 1, wherein all of the slits are similarly shaped and have substantially similar aspect ratios. [0105] 10. The absorbent article (20) according to claim 1, wherein each of the plurality of slits are spaced apart from one another in the longitudinal direction at least about 5.0 mm. [0106] 11. The absorbent article (20) according to claim 1, wherein each of the plurality of slits are spaced apart from one another in the transverse direction at least about 5.0 mm. [0107] 12. The absorbent article (20) according to claim 1, wherein all of the slits are similarly shaped and have substantially similar aspect ratios. [0108] 13. The absorbent article (20) according to claim 1, wherein L2 is from about 24% to about 48% of the front and back side panel length, L3 is about 10% to about 24% of the front and back side panel length and L4 is about 28% to about 66% of the front and back side panel length. [0109] 14. The absorbent article (20) according to claim 1, wherein L2 has a length of about 40 mm and L3 has a length of about 15 mm. [0110] 15. The absorbent article (20) according to claim 1 wherein L4 is greater than L2 and L3. [0111] 16. The absorbent article (20) according to claim 1, wherein L2 is at least about 36% greater than L3. [0112] 17. The absorbent article (20) according to claim 1, wherein the slits (120) are disposed in a pattern. [0113] 18. The absorbent article (20) according to claim 17, wherein the pattern is curvilinear, linear, cross, or convergent. [0114] 19. The absorbent article (20) according to claim 1, wherein the front and back side panels are moved in a MD direction. [0115] 20. The absorbent article (20) according to claim 1, wherein the front and back side panels comprises a single layer of elastomeric material. [0116] 21. The absorbent article (20) according to claim 1, wherein the front side panels and the back side panels have an air permeability greater than about 67 cfm. [0117] 22. The absorbent article (20) according to claim 1, wherein the front side panels and the back side panels have a First Cycle Extension Force less than about 700 gf. [0118] 23. An absorbent article (20), comprising: [0119] a. an absorbent chassis (32) defining: [0120] i. a longitudinal axis (48), a transverse axis(49), front and back waist edges parallel to the transverse axis, opposite side edges extending between the front and back waist edges, [0121] ii. a front waist region (22) contiguous with the front waist edge, [0122] iii. a back waist region (24) contiguous with the back waist edge, and [0123] iv. a crotch region (26) which extends between and interconnects the front and back waist regions, [0124] 1. the front waist region (22) defining a pair of transversely opposed front side panels (34) having an upper edge (60) contiguous with the front waist edge and a bottom edge (62) and a front center panel positioned between and interconnecting the front side panels, [0125] 2. the back waist region defining a pair of transversely opposed back side panels (134) having an upper edge (70) contiguous with the back waist edge and a bottom edge (72) and a back center panel positioned between and interconnecting the back side panels, wherein the front and back side (34, 134) panels have a length (L1) extending from the upper edge to the bottom edge, an upper portion (90) adjacent to the upper edge and having an upper portion length (L2), a lower portion (100) adjacent to the bottom edge and having a lower portion length (L3), and a middle portion (110) disposed between the upper and lower portions and having a middle portion length (L4) [0126] 3. a plurality of slits (120) disposed within the middle portion wherein the upper and lower portions are substantially free from slits and wherein the slits (120) become holes (120a) when the absorbent article is donned. [0127] 24. The absorbent article (20) according to claim 23, wherein the holes (120a) are disposed in a pattern. [0128] 25. The absorbent article (20) according to claim 24, wherein the pattern may be straight lines, curvy lines, angles, circles, squares, stars, intersecting lines, rectangles, triangles, octagons, animals, teddy bears, clouds, signs, logos, human, animal or animated characters or any other similar design pattern thereof. [0129] 26. The absorbent article (20) according to claim 23, wherein the slits have an aspect ratio, and the aspect ratio decreases when the article is donned. [0130] 27. The absorbent article (20) according to claim 23, wherein the slits are arranged in longitudinally extending rows, wherein the rows of slits are spaced apart and parallel to one another. [0131] 28. The absorbent article (20) according to claim 23, wherein the slits are arranged in transversely extending rows, wherein the rows of slits are spaced apart and parallel to one another. [0132] 29. The absorbent article (20) according to claim 23, wherein the slits are arranged in transversely extending rows, wherein the rows of slits are spaced apart and perpendicular to one another [0133] 30. The absorbent article (20) according to claim 23, wherein the transverse spacing between slits is substantially equal. [0134] 31. The absorbent article (20) according to claim 23, wherein the longitudinal spacing between slits is substantially equal. [0135] 32. The absorbent article (20) according to claim 23, wherein all of the slits are similarly shaped and have substantially similar aspect ratios. [0136] 33. The absorbent article (20) according to claim 23, wherein each of the plurality of slits are spaced apart from one another in the longitudinal direction at least about 5.0 mm. [0137] 34. The absorbent article (20) according to claim 23, wherein each of the plurality of slits are spaced apart from one another in the transverse direction at least about 5.0 mm. [0138] 35. The absorbent article (20) according to claim 23, wherein all of the slits are similarly shaped and have substantially similar aspect ratios. [0139] 36. The absorbent article (20) according to claim 23, wherein L2 is from about 24% to about 48% of the front and back side panel length, L3 is about 10% to about 24% of the front and back side panel length and L4 is about 28% to about 66% of the front and back side panel length. [0140] 37. The absorbent article (20) according to claim 23, wherein L2 has a length of about 40 mm and L3 has a length of about 15 mm. [0141] 38. The absorbent article (20) according to claim 23, wherein L4 is greater than L2 and L3. [0142] 39. The absorbent article (20) according to claim 23, wherein L2 is at least about 36% greater than L3. [0143] 40. The absorbent article (20) according to claim 23, wherein the slits (120) are disposed in a pattern. [0144] 41. The absorbent article (20) according to claim 40, wherein the pattern is curvilinear, linear, cross, or convergent. [0145] 42. The absorbent article (20) according to claim 23, wherein the front and back side panels are moved in a MD direction. [0146] 43. The absorbent article (20) according to claim 23, wherein the front and back side panels comprises a single layer of elastomeric material. [0147] 44. The absorbent article (20) according to claim 23, wherein the front side panels and the back side panels have an air permeability greater than about 312 cfm when the absorbent article is donned. [0148] 45. The absorbent article (20) according to claim 23, wherein the front side panels and the back side panels have a First Cycle Extension Force less than about 700 gf. [0149] 46. An absorbent article (20) comprising: [0150] a chassis (32) having a longitudinal axis(48), a transverse axis(49), a front waist region (22) having a front upper edge (60) and a front bottom edge (62) and a back waist region (24) having a back upper edge (70) and a back bottom edge (72); [0151] a pair of elastomeric front side panels that are extensible in the transverse direction, the front side panels extending from the front waist portion and having an upper edge portion that is contiguous with the front waist edge, and a lower edge portion, an outer most surface and opposed inner most surface, each front side panel having a length (L1) extending from the upper edge to the lower edge, an upper portion (90) adjacent to the upper edge and having an upper portion length (L2), a lower portion (100) adjacent to the bottom edge and having a lower portion length (L3), and a middle portion (110) disposed between the upper and lower portions and having a middle portion length (L4), wherein the middle portion comprises a plurality of longitudinally orientated slits extending from the outer most surface to the inner most surface and having a first aspect ratio and the upper and lower portions are substantially free from slits; and [0152] a pair of elastomeric back side panels that are extensible in the transverse direction, the front side panels extending from the back waist region (24) and having a front upper edge (60) that is contiguous with the front bottom edge (62), and a back bottom edge (72), an outer most surface and opposed inner most surface, each back side panel having a length (L1) extending from the upper edge (60) to the bottom edge (62), an upper portion (90) adjacent to the upper edge and having an upper portion length (L2), a lower portion (100) adjacent to the bottom edge and having a lower portion length (L3), and a middle portion (110) disposed between the upper and lower portions and having a middle portion length (L4), wherein the middle portion comprises a plurality of longitudinally orientated slits extending from the outer most surface to the inner most surface and having a first aspect ratio and the upper and lower portions are substantially free from slits (120), wherein upon donning of the article by a wearer the first aspect ratio is decreased. [0153] 47. The absorbent article (20) according to claim 46, wherein the slits are arranged in longitudinally extending rows, wherein the rows of slits are spaced apart and parallel to one another. [0154] 48. The absorbent article (20) according to claim 46, wherein the slits are arranged in transversely extending rows, wherein the rows of slits are spaced apart and parallel to one another. [0155] 49. The absorbent article (20) according to claim 46, wherein the slits are arranged in transversely extending rows, wherein the rows of slits are spaced apart and perpendicular to one another. [0156] 50. The absorbent article (20) according to claim 46, wherein the transverse spacing between slits is substantially equal. [0157] 51. The absorbent article (20) according to claim 46, wherein the longitudinal spacing between slits is substantially equal. [0158] 52. The absorbent article (20) according to claim 46, wherein all of the slits are similarly shaped and have substantially similar aspect ratios. [0159] 53. The absorbent article (20) according to claim 46, wherein each of the plurality of slits are spaced apart from one another in the longitudinal direction at least about 5.0 mm. [0160] 54. The absorbent article (20) according to claim 46, wherein each of the plurality of slits are spaced apart from one another in the transverse direction at least about 5.0 mm. [0161] 55. The absorbent article (20) according to claim 46, wherein all of the slits are similarly shaped and have substantially similar aspect ratios. [0162] 56. The absorbent article (20) according to claim 46, wherein L2 is from about 24% to about 48% of the front and back side panel length, L3 is about 10% to about 24% of the front and back side panel length and L4 is about 28% to about 66% of the front and back side panel length. [0163] 57. The absorbent article (20) according to claim 46, wherein L2 has a length of about 40 mm and L3 has a length of about 15 mm. [0164] 58. The absorbent article (20) according to claim 46, wherein L4 is greater than L2 and L3. [0165] 59. The absorbent article (20) according to claim 46, wherein L2 is at least about 36% greater than L3. [0166] 60. The absorbent article (20) according to claim 46, wherein the slits (120) are disposed in a pattern. [0167] 61. The absorbent article (20) according to claim 46, wherein the pattern is curvilinear, linear, cross, or convergent. [0168] 62. The absorbent article (20) according to claim 46, wherein the front and back side panels are moved in a MD direction. [0169] 63. The absorbent article (20) according to claim 46, wherein the front and back side panels comprises a single layer of elastomeric material. [0170] 64. The absorbent article (20) according to claim 46, wherein the front side panels and the back side panels have an air permeability greater than about 312 cfm when the absorbent article is donned. [0171] 65. The absorbent article (20) according to claim 46, wherein the front side panels and the back side panels have a First Cycle Extension Force less than about 700 gf. [0172] 66. A side panel for joining the front waist region (22) and rear waist region (24) of an absorbent article chassis(32) having a longitudinal axis (48) and a transverse axis (49), the side panel comprising: [0173] an elastic laminate extensible in the transverse direction and comprising two layers of nonwoven on either side of an elastic film, the laminate having first and second opposed outer surfaces; [0174] an upper edge; [0175] a lower edge; [0176] a length (L1) extending from the upper edge to the lower edge; [0177] an upper portion (90) adjacent to the upper edge (60), (70) and having an upper portion length (L2) and being substantially free from apertures, [0178] a lower portion (100) adjacent to the bottom edge (62), (72) and having a lower portion length (L3) and being substantially free from apertures, and a [0179] middle portion (110) disposed between the upper and lower portions and having a middle portion length (L4) and having a plurality of longitudinally orientated slits (120) extending from the first to the second outer surfaces and having a first aspect ratio. [0180] 67. The absorbent article (20) according to claim 66, wherein the slits have an aspect ratio, and the aspect ratio decreases when the article is donned. [0181] 68. The absorbent article (20) according to claim 66, wherein the slits are arranged in longitudinally extending rows, wherein the rows of slits are spaced apart and parallel to one another. [0182] 69. The absorbent article (20) according to claim 66, wherein the slits are arranged in transversely extending rows, wherein the rows of slits are spaced apart and parallel to one another. [0183] 70. The absorbent article (20) according to claim 66, wherein the slits are arranged in transversely extending rows, wherein the rows of slits are spaced apart and perpendicular to one another. [0184] 71. The absorbent article (20) according to claim 66, wherein the transverse spacing between slits is substantially equal. [0185] 72. The absorbent article (20) according to claim 66, wherein the longitudinal spacing between slits is substantially equal. [0186] 73. The absorbent article (20) according to claim 66, wherein all of the slits are similarly shaped and have substantially similar aspect ratios. [0187] 74. The absorbent article (20) according to claim 66, wherein each of the plurality of slits are spaced apart from one another in the longitudinal direction at least about 5.0 mm. [0188] 75. The absorbent article (20) according to claim 66, wherein each of the plurality of slits are spaced apart from one another in the transverse direction at least about 5.0 mm. [0189] 76. The absorbent article (20) according to claim 66, wherein all of the slits are similarly shaped and have substantially similar aspect ratios. [0190] 77. The absorbent article (20) according to claim 66, wherein L2 is from about 24% to about 48% of the front and back side panel length, L3 is about 10% to about 24% of the front and back side panel length and L4 is about 28% to about 66% of the front and back side panel length. [0191] 78. The absorbent article (20) according to claim 66, wherein L2 has a length of about 40 mm and L3 has a length of about 15 mm. [0192] 79. The absorbent article (20) according to claim 66, wherein L4 is greater than L2 and L3. [0193] 80. The absorbent article (20) according to claim 66, wherein L2 is at least about 36% greater than L3. [0194] 81. The absorbent article (20) according to claim 66, wherein the slits (120) are disposed in a pattern. [0195] 82. The absorbent article (20) according to claim 66, wherein the pattern is curvilinear, linear, cross, or convergent. [0196] 83. The absorbent article (20) according to claim 66, wherein the front and back side panels are moved in a MD direction. [0197] 84. The absorbent article (20) according to claim 66, wherein the front and back side panels comprises a single layer of elastomeric material. [0198] 85. The absorbent article (20) according to claim 66, wherein the front side panels and the back side panels have an air permeability greater than about 67 cfm. [0199] 86. The absorbent article (20) according to claim 66, wherein the front side panels and the back side panels have a First Cycle Extension Force less than about 700 gf.