DEVICE FOR SOLDERING
20220258265 · 2022-08-18
Inventors
- Daniel Feseker (Lichtenfels, DE)
- Michael Deuerling (Lichtenfels, DE)
- Michael Förste (Lichtenfels, DE)
- Kai FUHRMANN (Lichtenfels, DE)
- Johannes Günther (Lichtenfels, DE)
- Benedikt Bechmann (Lichtenfels, DE)
- Heinz NOLDEN (Meisenheim-Glan, DE)
Cpc classification
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23K1/0053
PERFORMING OPERATIONS; TRANSPORTING
B23K1/012
PERFORMING OPERATIONS; TRANSPORTING
B23K3/0478
PERFORMING OPERATIONS; TRANSPORTING
B23K37/047
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A device for soldering, in particular for reflow soldering, of at least one assembly, having a process chamber arrangement, comprises at least two process chambers for preparing a soldering method and/or for carrying out a soldering method and/or for post-processing a soldering method, wherein the at least two process chambers are arranged above one another, in particular in a stack-like manner.
Claims
1. A device for soldering, in particular for reflow soldering, of at least one assembly, having a process chamber arrangement comprising at least two process chambers for preparing a soldering method and/or for carrying out a soldering method and/or for post-processing a soldering method, wherein the at least two process chambers are arranged above one another, in particular in a stack-like manner.
2. The device according to claim 1, wherein due to at least one process parameter unit, control and/or regulation of process parameters present in an interior of at least one process chamber of the at least two process chambers can be implemented, in particular the pressure and/or temperature and/or atmosphere present in the interior of the at least one process chamber can be controlled and/or regulated by the process parameter unit.
3. The device according to claim 1, wherein, via a process parameter unit, at least a first process parameter present in the interior of a first process chamber of the at least two process chambers can be controlled and/or regulated independently of a second process parameter present in an interior of a second process chamber of the at least two process chambers.
4. The device according to claim 1, wherein the at least two process chambers each have at least one insertion and/or removal opening via which an assembly that is to be soldered and/or has been soldered is insertable into the process chamber or removable from the process chamber via an insertion and/or removal movement.
5. The device according to claim 4, wherein the insertion movement for inserting an assembly into a process chamber of the at least two process chambers takes place parallel to the removal movement for removing an assembly from this process chamber, the insertion movement being directed in the opposite direction than the removal movement.
6. The device according to claim 4, wherein the insertion movement for inserting an assembly into a process chamber of the at least two process chambers and the removal movement for removing an assembly from this process chamber are not aligned in parallel.
7. The device according to claim 4, wherein the at least one insertion and/or removal opening of at least one process chamber of the at least two process chambers is or are closable by at least one closure element, at least in sections, in particular the at least one closure element closes the at least one process chamber such that a temperature and/or pressure and/or atmosphere present in the interior of the at least one process chamber is closed off from an area outside of this process chamber.
8. The device according to claim 1, further comprising at least one conveying device comprising at least one conveying means for executing a conveying movement, wherein by means of the at least one conveying means an assembly that is to be soldered and/or has been soldered is transferable from a first position to a first transfer position associated with a first process chamber of the at least two process chambers, in particular the conveying movement of the conveying means comprises a movement component in a vertical direction.
9. The device according to claim 1, further comprising at least one transfer device comprising at least one transfer means for executing a transfer movement, wherein by means of the at least one transfer means at least one assembly (2) that is to be soldered and/or has been soldered is transferable from a non-working position, in particular a transfer position, to a first working position lying in the interior of a first process chamber of the at least two process chambers and/or from a first working position lying in the interior of a first process chamber of the at least two process chambers to a non-working position, in particular a transfer position and/or from a first working position lying in the interior of a first process chamber of the at least two process chambers to a second working position, the transfer movement comprising a movement component in a horizontal direction.
10. The device according to claim 8, wherein the conveying device is or are arranged in a handling unit, wherein the handling unit is connectable or connected to the process chamber arrangement.
11. The device according to claim 10, wherein the handling unit is designed as a mobile transport system, in particular as a driverless mobile transport system, at least one assembly that is to be soldered or has been soldered is transportable by the mobile transport system from a first location remote from the device to a second location close to the device.
12. The device according to claim 10, wherein the parts of the handling unit and/or the parts of the process chamber arrangement are enclosed, at least in sections, by a common housing.
13. The device according to claim 8, further comprising at least two handling units each comprising the at least one conveying device are connectable or connected to the process chamber arrangement, the supply of an assembly that is to be soldered or has been soldered preferably takes place to the first process chamber via a first handling unit and removal of the assembly that is to be soldered or has been soldered from the first process chamber takes place via a second handling unit.
14. The device according to claim 1, wherein arranged inside the at least one process chamber is at least one holding means, which is adapted to hold the assembly that is to be soldered or has been soldered in a positive and/or frictional manner.
15. The device according to claim 1, further comprising at least two process chamber arrangements each comprising at least two process chambers arranged above one another, in particular in a stack-like manner, are connected to one another, with the process chambers (6, 6′, 6″, 6′) of the first process chamber arrangement (5) and the process chambers (29, 29′) of the second process chamber arrangement (5′) being aligned parallel to one another.
16. The device according to claim 1, further comprising: an input device for entering information at a control unit on the device side and/or an output device for outputting information to an operator and/or to a control unit on the device side.
17. A process chamber arrangement for a device (1) according to claim 1.
18. A method for operating a device for soldering an assembly according to claim 1, comprising the following method steps: provision of at least one assembly, insertion of the at least one assembly into an interior of a process chamber of the at least two process chambers, execution of a soldering method in an interior of the process chamber, removal of the at least one assembly from the interior of the process chamber following execution of the soldering method.
19. The method according to claim 18, wherein the execution of the soldering method comprises heating of the at least one assembly arranged in the interior of the process chamber, wherein following heating of the at least one assembly, the at least one assembly is subjected to a cooling process in the process chamber or following transfer of the at least one assembly to another process chamber.
Description
[0048] The invention is explained in greater detail with reference to exemplary embodiments in the drawings. These show:
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[0065] A device 1 for soldering, in particular for reflow soldering, of at least one assembly 2 is shown in the figures. The assembly 2 here comprises at least two components 3, 3′, wherein a first component 3 is formed as a circuit board and the second component 3′ is formed as an electronic or electrical unit to be connected and fixed on the circuit board, in particular the second component 3′ is an SMD component. In the area, in particular in the direct contact area, of the components 3, 3′, a soldering flux 4, e.g. a soldering paste, is applied, which liquefies under thermal influence or during heating and hardens following a cooling phase.
[0066] The device 1 has a process chamber arrangement 5, which comprises, for example, four process chambers 6, 6′, 6″, 6′″ for preparation of a soldering method and/or for carrying out a soldering method and/or for post-processing of a soldering method. At least two of the process chambers 6, 6′, 6″, 6′″ are arranged in this case lying above one another and in particular in a stack-like manner. In the embodiment shown by way of example, the individual process chambers 6, 6′, 6″, 6′″ lie congruent above one another, i.e. in a projection of the contour shape or edges onto an installation surface 7 of the device 1, the boundary lines or edges coincide, at least in the plan view.
[0067] Control and/or regulation of process parameters prevailing in an interior 9, 9′, 9″, 9′″ of at least one process chamber 6, 6′, 6″, 6′″ can be carried out via a process parameter unit 8, in particular the pressure and/or temperature and/or atmosphere present in the interior 9, 9′, 9″, 9′″ of the at least one process chamber 6, 6′, 6″, 6′″ can be controlled and/or regulated by the process parameter unit 8. The control and/or regulation can take place in this case targetedly on the at least one assembly 2 arranged in the interior 9, 9′, 9″, 9″. Here the process parameter unit 8 is connected via line connections 36, 36′, 36″, 36′″ to process parameter changing means (not shown), such as a heating device and/or cooling device, influencing the process parameters in the respective interior 9, 9′, 9″, 9″. Regulation of the process parameters in the respective interior 9, 9′, 9″, 9′″ of the process chambers 6, 6′, 6″, 6′″ can take place targetedly to the requirements specific to the assembly via the process parameter unit 8. The process parameter setting or regulation in a first process chamber 6, 6′, 6″, 6′″ can take place independently of the process parameter settings of another, and in particular independently of the process parameter settings of an adjacent process chamber 6, 6′, 6″, 6″. It can thus be enabled that via the process parameter unit 8 at least a first process parameter present in the interior 9 of the first process chamber 6 can be controlled and/or regulated independently of a second process parameter prevailing in an interior 9′ of a second process chamber 6′. The device adjusting the process parameters of the process chambers 6, 6′, 6″, 6′″ in each case can be suitably effective for this purpose, so that cross-influencing by adjacent process chambers 6, 6′, 6″, 6′″ can be compensated. Alternatively or in addition, insulation means (not shown) are arranged between adjacent process chambers 6, 6′, 6″, 6′″, which prevent or at least reduce cross-influencing, in particular in respect of pressure and/or temperature and/or atmosphere of adjacent process chambers 6, 6′, 6″, 6″.
[0068] The process chambers 6, 6′, 6″, 6′″ each have at least one insertion and/or removal opening 10, 10′, 11, 11′, via which an assembly 2 that is to be soldered and/or has been soldered can be introduced into the process chamber 6, 6′, 6″, 6′″ or removed from the process chamber 6, 6′, 6″, 6′″ via an insertion and/or removal movement 12, 13. The process chambers 6, 6′, 6″, 6′″ are typically provided with walls or wall sections, which define an interior 9, 9′, 9″, 9′″ of the process chambers 6, 6′, 6″, 6″. Openings are present here in the walls that form insertion and removal openings 10, 10′, 11, 11′.
[0069] As shown for example in
[0070] For example, the insertion movement 12 for inserting an assembly 2 into a process chamber 6 and the removal movement 13 for removing an assembly 2 from this process chamber 6 can be aligned not in parallel. In this case the insertion and removal movement 12, 13 can enclose an angle α. The angle α can be 5° to 175°, for example, preferably 30° to 150°, most preferably 60° to 120°, cf.
[0071] The at least one insertion and/or removal opening 10, 10′, 11, 11′ of at least one process chamber 6, 6′, 6″, 6′″ can be closable by at least one closure element (not shown), at least in sections, in particular the at least one closure element closes the process chamber 6, 6′, 6″, 6′″ in such a way that a temperature and/or pressure and/or atmosphere present in the interior 9, 9′, 9″, 9′″ of the process chamber 6, 6′, 6″, 6′″ is closed off or separated from an area outside of this process chamber 6, 6′, 6″ 6″.
[0072] The device 1 has at least one conveying device 15 comprising at least one conveying means 14 for executing a conveying movement 16, wherein by means of the conveying means 14 an assembly 2 that is to be and/or has been soldered is transferable from a first position 17 to a first transfer position 18 associated with a first process chamber 6, 6′, 6″, 6′″, in particular the conveying movement 16 of the conveying means 14 comprises a movement component in a vertical direction. The conveying movement 16 can have, at least in sections, an exclusive movement in a vertical direction, cf. arrow 19. The first position 17 can be e.g. a position 17 lying at the same height as an insertion opening 42 for inserting an assembly 2 into a conveying device 15 or a handling unit 30, 30′, 31, 31′. The transfer position 18 is defined in
[0073] The device 1 further has at least one transfer device 21 comprising at least one transfer means 20, 20′ for implementing a transfer movement 22, 23, at least in sections, wherein by means of the transfer means 20, 20′ at least one assembly 2 that is to be soldered and/or has been soldered is transferable (a) from a non-working position, in particular a transfer position 18, to a first working position 24 lying in the interior 9 of a first process chamber 6 and/or (b) from a first working position 24 lying in the interior 9 of a first process chamber 6 to a non-working position, in particular a transfer position 18 and/or (c) from a first working position 24 lying in the interior 9 of a first process chamber 6 to a second working position 25, in particular a further process chamber 29, 29′, the transfer movement 22, 23 preferably comprising a movement component. As shown in
[0074] The first transfer movement 22 relates to a transfer of the assembly 2 from a transfer position 18 lying outside of or next to a process chamber 6, 6′, 6″, 6′″ to an interior 9, 9′, 9″, 9′″ of the respective process chamber 6, 6′, 6″, 6′″ or vice versa. The second transfer movement 23 relates to a transfer of the assembly 2 from a supplying neighbouring installation 26 lying outside of the device 1 to the device 1 and/or a transfer of the assembly 2 from the device 1 to a receiving neighbouring installation 27. Here the assembly 2 can be introduced automatically from a neighbouring installation 26 (not shown) upstream of the device 1 through the insertion opening 42 into the first handling unit 30 by an insertion movement 43 and transferred, for example, to a first position 17.
[0075] Alternatively or in addition, the supply and/or the removal of an assembly 2 to and/or from the device 1 can be effected manually by a production worker.
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[0077] A transfer means 20, 20′ formed as a conveyor belt can be supported movably horizontally, for example, e.g. in the manner of a drawer. Thus even a transfer means 20, 20′ formed as a drawer and associated with the process chamber arrangement 5, 5′, 50, 50′ or arranged or formed in or on the process chamber arrangement 5, 5′, 50, 50′ can be loaded manually by a production worker (not shown) with an assembly 2 or an assembly 2 can be removed from the transfer means 20, 20′.
[0078] The conveying device 15 and/or the transfer device 21 are preferably arranged in a handling unit 30, wherein the handling unit 30 is connectable or connected to the process chamber arrangement 5. As shown in
[0079] The handling unit 30, 31 can be designed, for example, as a mobile transport system 32, in particular as a driverless mobile transport system (FTS), at least one assembly 2 that has been soldered or is to be soldered preferably being transportable by the mobile transport system 32 from a first location (not shown) remote from the device to a second location 33, 33′ close to the device. According to
[0080] In the figures, the handling unit 30, 31 and the process chamber arrangement 5, 5′ are each shown as separate units that are or can be connected to one another. For this purpose, the handling unit 30, 31 and the process chamber arrangement 5, 5′ are each enclosed or housed by their own housing 28, 28′, 35, 35′, at least in sections. Alternatively or in addition, at least parts of the handling unit 30, 31 and/or parts of the process chamber arrangement 5, 5′ can be enclosed, at least in sections, by a common housing (not shown) or placed in a common housing.
[0081] According to the embodiments shown in
[0082] At least one holding means (not shown), which is adapted to hold the assembly 2 that is to be soldered or has been soldered in a positive and/or frictional manner, can be arranged inside at least one process chamber 6, 6′, 6″, 6′″ and/or on the conveying means 14 and/or on the transfer means 20, 20′. The holding means can be formed as a gripper (not shown) or as a clamping device (not shown). The function of the holding means can be implemented, for example, at least temporarily by a guide means 37, 37′, 38, 38′, these being able to fix the assembly 2 in a clamping manner at least temporarily, for example. Alternatively or in addition, separate holding means can be provided, which next to the guide means 37, 37′, 38, 38′ have a fixing function, at least temporarily, with reference to the assembly 2. For example, a manual or automatic change in the orientation and/or the position of the holding means, in particular of the guide means 37, 37′, 38, 38′, at least in sections, can take place to enable an adaptation to a differently geometrically designed assembly 2 and/or an adaptation to a different number of assemblies 2 to be handled or to be guided and/or fixed timewise in parallel.
[0083] Alternatively or in addition, a conveying and/or transfer means 14, 20, 20′ can be provided according to
[0084] As shown in
[0085] The device can comprise at least (a) one input device for entering information at a control unit 41 on the device side, in particular a process parameter unit 8, and/or (b) an output device for outputting information to an operator and/or at a control unit 41 on the device side, in particular a process parameter unit 8. In the embodiment shown in
[0086] Furthermore, it is recognisable from the embodiment shown in
[0087] The device is operated by a method for soldering an assembly 2, which provides the following method steps: (a) provision of an assembly 2, (b) insertion of an assembly 2 into an interior 9, 9′, 9″, 9′″ of a process chamber 6, 6′, 6″, 6′″, (c) carrying out a soldering method in an interior 9, 9′, 9″, 9′″ of at least one process chamber 6, 6′, 6″, 6′″, (d) removal of the assembly 2 from the interior 9, 9′, 9″, 9′″ of the process chamber 6, 6′, 6″, 6′″ after carrying out the soldering method. Optionally, following heating of the assembly 2 arranged in the interior 9, 9′, 9″, 9′″ of a process chamber 6, 6′, 6″, 6′″, which heating takes place in the course of carrying out the soldering method, the assembly can be subjected to a cooling process in the process chamber 6, 6′, 6″, 6′″ or following transfer of the assembly 2 to another process chamber 29, 29′.
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[0089] The device 1 can have a plurality of openings for guiding the assembly 2 into or out of a handling unit 30, 31 and/or into or out of a process chamber arrangement 5, 5′. To this end a lock-like closure mechanism (not shown) can be provided on at least one opening. The possible openings on the handling unit 30, 31 and/or on the process chamber arrangement 5, 5′ are shown by dashed visualised areas 46, 46′, 46″, 46′″, 46″″. In other words, the areas 46, 46′, 46″, 46′″, 46′″ form potential locations for the respective or partial provision of a lock-like closure mechanism.
[0090] It is shown according to
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REFERENCE CHARACTER LIST
[0093] 1 Device [0094] 2 Assembly [0095] 3, 3′ Component [0096] 4 Soldering flux [0097] 5, 5′ Process chamber arrangement [0098] 6, 6′, 6″, 6′″ Process chamber [0099] 7 Installation surface [0100] 8 Process parameter unit [0101] 9, 9′, 9″, 9′″ Interior [0102] 10, 10′ Insertion opening of 6, 6′, 6″, 6′″ [0103] 11, 11′ Removal opening of 6, 6′, 6″, 6′″ [0104] 12 Insertion movement [0105] 13 Removal movement [0106] 14 Conveying means [0107] 15 Conveying device [0108] 16 Conveying movement [0109] 17 First position [0110] 18 Transfer position [0111] 19 Arrow [0112] 20, 20′ Transfer means [0113] 21 Transfer device [0114] 22 First transfer movement [0115] 23 Second transfer movement [0116] 24 First working position [0117] 25 Second working position [0118] 26 Supplying neighbouring installation [0119] 27 Removing neighbouring installation [0120] 28, 28′ Housing of 5, 5′ [0121] 29, 29′ Other process chamber [0122] 30, 30′ First handling unit [0123] 31, 31′ Second handling unit [0124] 32 Mobile transport system [0125] 33 Location near the device [0126] 34, 34′ Wheel [0127] 35, 35′ Housing of 30, 31 [0128] 36, 36′, 36″, 36′″ Line connection [0129] 37, 37′ Guide means [0130] 38, 38′ Guide means [0131] 39, 39′ Spacing [0132] 40 Touch screen [0133] 41 Control unit [0134] 42 Insertion opening [0135] 43 Insertion movement [0136] 44 Arrow [0137] 45 Main conveying direction [0138] 46, 46′, 46″, 46′″, 46′″ Opening [0139] 47, 47′, 47″ Arrow [0140] 48, 48′ Arrow [0141] 49 Arrow [0142] 50, 50′ Third, fourth process chamber arrangement