STERILE CONNECTOR FOR THE STERILE TRANSFER OF A LIQUID MEDIUM
20220260189 · 2022-08-18
Assignee
Inventors
Cpc classification
F16L2201/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L29/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01L2200/141
PERFORMING OPERATIONS; TRANSPORTING
F16L33/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C12M33/04
CHEMISTRY; METALLURGY
International classification
F16L29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01L3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a sterile connector for the sterile transfer of a liquid medium, in particular a biological medium, from a liquid container (2) into a fluid chamber (3, 3), wherein the sterile connector (1) has a first coupling device (5) and a second coupling device (6). It is proposed that the first coupling device (5) has a fluid inlet (7) and a fluid outlet (8) and also a first cannula (9), the latter having an end which is directed away from the fluid inlet (7) and forms the fluid outlet (8), that the second coupling device (6) has a fluid passage (10) which, in an initial state of the sterile connector (1), is covered axially by a first septum (11), that the fluid outlet (8), in the initial state of the sterile connector (1), is arranged in a hermetically sealed region of the first coupling device (5) and the surface (11a) of the first septum (11) facing axially away from the fluid passage (10) is arranged in a hermetically sealed region of the second coupling device (6), and that, in a fluidic connection process starting from the initial state of the sterile connector (1), a fluidic connection between the fluid inlet (7) and the fluid passage (10) can be produced by the fact that the end of the first cannula (9) forming the fluid outlet (8) pierces the first septum (11) of the second coupling device (6).
Claims
1. A sterile connector for the sterile transfer of a liquid, in particular a biological medium, from a liquid container (2) into a fluid chamber (3, 3′), for example of a bioprocess-technical system (4), in particular of a bioreactor, wherein the sterile connector (1) has a first and a second coupling device (5, 6), characterized in that the first coupling device (5) has a fluid inlet (7) and a fluid outlet (8) fluidically connected thereto, wherein the first coupling device (5) comprises a first cannula (9) having an end which faces away from the fluid inlet (7) and forms the fluid outlet (8); the second coupling device (6) has a fluid passage (10) which, in an initial state of the sterile connector (1), is axially covered by a first septum (11); in the initial state of the sterile connector (1), the fluid outlet (8) formed by the first cannula (9) is arranged in an in particular sterile region of the first coupling device (5) which is hermetically sealed against the environment of the first coupling device (5), and the surface (11a) of the first septum (11) axially facing away from the fluid passage (10) is arranged in an in particular sterile region of the second coupling device (6) which is hermetically sealed against the environment of the second coupling device (6); and in a fluidic connection process, starting from the initial state of the sterile connector (1), a fluidic connection can be created between the fluid inlet (7) of the first coupling device (5) and the fluid passage (10) of the second coupling device (6) in that the end of the first cannula (9) forming the fluid outlet (8) in any case pierces the first septum (11) of the second coupling device (6).
2. The sterile connector as claimed in claim 1, characterized in that the fluidic connection process is a coupling process in which the first coupling device (5) is mechanically connected to the second coupling device (6), in particular the second coupling device (6) is plugged into the first coupling device (5), and thereby the sterile connector (1) is brought from an initial state into a coupled state; preferably, the coupling process comprises a linear movement, in particular exclusively a linear movement, of the first coupling device (5) relative to the second coupling device (6).
3. The sterile connector as claimed in claim 1 or 2, characterized in that in coupled state, the fluidic connection process comprises an activation process in which the first coupling device (5) is adjusted relative to the second coupling device (6) from a starting position into an operating position, in particular when the second coupling device (6) is plugged into the first coupling device (5), and thereby the fluid outlet (8) of the first coupling device (5) pierces the first septum (11); preferably, the activation process comprises a linear movement, in particular also a rotational movement, of the first coupling device (5) relative to the second coupling device (6).
4. The sterile connector as claimed in any of the preceding claims, characterized in that the region of the second coupling device (6), which in the initial state is hermetically sealed, is delimited at least partially, preferably completely, by the first septum (11) and a second septum (12); preferably, the coupling process provides an access for the first cannula (9) through the second septum (12) into the region of the second coupling device (6) which is hermetically sealed in the initial state; and/or the end of the first cannula (9) forming the fluid outlet (8) protrudes axially into the region of the second coupling device (6) which is hermetically sealed in the initial state.
5. The sterile connector as claimed in any of the preceding claims, characterized in that the first coupling device (5) has a second cannula (17) which is arranged coaxially to the first cannula (9) and through which the first cannula (9) can be moved; preferably, the coupling process causes an axial cannula portion of the second cannula (17) to pierce the second septum (12) and thereby provide the access for the first cannula (9) into the region of the second coupling device (6) which is hermetically sealed in the initial state, and/or an access for the first cannula (9) to the first septum (11); furthermore preferably, the first cannula (9) and the second septum (12) do not touch one another before, during and/or after the coupling process.
6. The sterile connector as claimed in any of the preceding claims, characterized in that the region of the first coupling device (5), which is hermetically sealed in the initial state of the sterile connector (1), is delimited towards the environment at least partially by at least one sealing envelope (18, 23) of the first coupling device (5).
7. The sterile connector as claimed in any of the preceding claims, characterized in that the first coupling device (5) comprises a first sealing envelope (18), in particular in the form of a bellows, which in the initial state radially surrounds the axial cannula portion of the second cannula (17) which pierces the second septum (12) during the coupling process; wherein the first sealing envelope (18) in the initial state is axially closed towards a side facing the second coupling device (6) during the coupling process.
8. The sterile connector as claimed in any of the preceding claims, characterized in that the coupling process causes an axial cannula portion of the second cannula (17) to pierce the first sealing envelope (18); preferably, the first cannula (9) and the first sealing envelope (18) do not touch one another before, during and/or after the coupling process.
9. The sterile connector as claimed in any of the preceding claims, characterized in that the second cannula (17) is fixed to a cannula holder (19) which is mounted so as to be axially movable in the first coupling device (5); preferably, the coupling process brings the second coupling device (6) to rest axially on the cannula holder (19); further preferably, the coupling process causes the second coupling device (6) to be axially and/or radially connected with the cannula holder (19) by form fit or force fit; further preferably, the coupling process causes the second coupling device (6) to latch onto the cannula holder (19).
10. The sterile connector as claimed in any of the preceding claims, characterized in that a guide device (20) is provided which, during the coupling process, causes an axial guiding of the first coupling device (5) relative to the second coupling device (6); preferably, as a guide device (20), a protrusion or axially running web (21) and/or an axially running groove is provided on a wall portion of the first coupling device (5), in particular on the inside, and a corresponding counter-piece (22) is provided on a wall portion of the second coupling device (6), in particular on the outside.
11. The sterile connector as claimed in any of the preceding claims, characterized in that the first coupling device (5) comprises a second sealing envelope (23), in particular in the form of a hose which is closed at one end, which in the initial state radially surrounds an axial cannula portion of the first cannula (9) having the fluid outlet (8) which during the activation process pierces the first septum (11); wherein in the initial state, the second sealing envelope (23) is axially closed towards a side which faces the second coupling device (6) during the coupling process; preferably, in the initial state, the second sealing envelope (23) lies tightly against the inside of the second cannula (17).
12. The sterile connector as claimed in any of the preceding claims, characterized in that the activation process causes an axial cannula portion of the first cannula (9) to pierce the second sealing envelope (23).
13. The sterile connector as claimed in any of the preceding claims, characterized in that an actuation element (24) is provided on the cannula holder (19) for manual actuation of the cannula holder (19), by means of which the cannula holder (19) together with the second cannula (17) and the second coupling device (6) can be moved generally linearly, in particular also rotationally, relative to the first coupling device (5) during the activation process; preferably, the actuation element (24) extends radially outward from the cannula holder (19) through a guide opening (25) in a wall portion of the first coupling device (5).
14. The sterile connector as claimed in any of the preceding claims, characterized in that the actuation element (24) is axially, in particular also rotationally, movable in the guide opening (25) during the activation process; preferably, the actuation element (24) is movable in the guide opening (25) initially in the circumferential direction and then axially during the activation process; further preferably, the activation process causes the actuation element (24) to latch in the guide opening (25).
15. The sterile connector as claimed in any of the preceding claims, characterized in that the fluid passage (10) of the second coupling device (6) opens into a fluid chamber (3′) of the second coupling device (6) which has a fluid outlet (15) fluidically connected to the fluid passage (10) or which is otherwise closed.
16. The sterile connector as claimed in claim 3, characterized in that the activation process comprises a linear movement, in particular exclusively a linear movement, of the first coupling device (5) relative to the second coupling device (6).
17. The sterile connector as claimed in claim 16, characterized in that the region of the second coupling device (6) which is hermetically sealed in the initial state is delimited at least partially, preferably completely, by the first septum (11) and by a first sealing envelope (18), in particular in the form of a bellows.
18. The sterile connector as claimed in claim 16 or 17, characterized in that the second coupling device (6) has a second cannula (17) which, during the coupling process and in particular during the activation process, is arranged coaxially to the first cannula (9) and into which the first cannula (9) can be moved; preferably, the coupling process causes an axial cannula portion of the second cannula (17) to pierce the first sealing envelope (18); further preferably, the first cannula (9) and the first sealing envelope (18) do not touch one another before, during and/or after the coupling process.
19. The sterile connector as claimed in any of claims 16 to 18, characterized in that the region of the first coupling device (5) which is hermetically sealed in the initial state of the sterile connector (1) is at least partially delimited against the environment by second septum (12) and/or a second sealing envelope (23), in particular in the form of a hose closed at one end, of the first coupling device (5).
20. The sterile connector as claimed in any of claims 16 to 19, characterized in that the coupling process causes an axial cannula portion of the second cannula (17) to pierce the second septum (12) and thereby provide access for the first cannula (9) to the first septum (11); preferably, the first cannula (9) and the second septum (12) do not touch one another before, during or after the coupling process.
21. The sterile connector as claimed in any of claims 16 to 20, characterized in that the first sealing envelope (18) in initial state radially surrounds the axial cannula portion of the second cannula (17) which pierces the second septum (12) during the coupling process, wherein the first sealing envelope (18) in initial state is axially closed towards a side which faces the first coupling device (5) during the coupling process.
22. The sterile connector as claimed in any of claims 16 to 21, characterized in that the second sealing envelope (23) in the initial state radially surrounds an axial cannula portion of the first cannula (9) having the fluid outlet (8), which during the activation process pierces the first septum (11), wherein in the initial state, the second sealing envelope (23) is axially closed towards the side facing the second coupling device (6) during the coupling process.
23. The sterile connector as claimed in any of claims 16 to 22, characterized in that the coupling process causes an axial cannula portion of the first cannula (9) to pierce the second sealing envelope (23).
24. The sterile connector as claimed in any of claims 16 to 23, characterized in that the coupling process causes the end of the first cannula (9) forming the fluid outlet (8) to protrude axially into the region of the second coupling device (6) which is hermetically sealed in the initial state.
25. The sterile connector as claimed in any of claims 16 to 24, characterized in that a mechanism (31) is provided for indication, in particular haptic indication, of at least one defined axial position of the first coupling device (5) relative to the second coupling device (6); preferably, a defined axial position corresponds to the starting position in coupled state, and/or a defined axial position corresponds to the operating position in coupled state; further preferably, the first coupling device (5) can be brought from the initial state into the respective defined axial position relative to the second coupling device (6).
26. A packing arrangement with a packing (29, 30) and with, packed in sterile fashion therein, at least one, preferably precisely one, first or second coupling device (5, 6) of a sterile connector (1) as claimed in any of claims 1 to 25, or with, packed in sterile fashion therein, a sterile connector (1) as claimed in any of claims 1 to 25.
27. The packing arrangement as claimed in claim 26, characterized in that the packing (29, 30) also contains, packed in sterile fashion, an in particular filled liquid container (2) which is fluidically connected to the first coupling device (5) of the sterile connector (1), preferably via a hose (26) or tube; or, packed in sterile fashion, a bioprocess-technical system (4) which is fluidically connected to the second coupling device (6) of the sterile connector (1), preferably via a hose (26) or a tube.
28. A use of a sterile connector (1), packed in sterile fashion, as claimed in any of claims 1 to 25, a first or second coupling device (6), packed in sterile fashion, of a sterile connector (1) as claimed in any of claims 1 to 25, and/or a packing arrangement (27, 28) as claimed in claim 26 or 27, for the sterile transfer of the liquid, in particular biological medium from a liquid container (2) into a fluid chamber (3, 3′), preferably of a bioprocess-technical system (4), in particular a bioreactor, or into a fluid chamber (3′) of the second coupling device (6).
29. The use as claimed in claim 28, characterized in that at least one coupling device (5, 6), in particular both coupling devices (5, 6), preferably also the liquid container (2) and/or the bioprocess-technical system (4) and/or the hose(s) (26) or tube(s), in particular as single-use components, are made at least partially, preferably at least mainly, of a plastic material.
Description
[0028] The invention is explained in more detail below with reference to a drawing showing merely one exemplary embodiment. The drawing shows:
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039] The sterile connector 1 as proposed, shown in
[0040] The bioprocess-technical system 4, in particular the bioreactor, here forms a closed system or is integrated in a closed system. The bioreactor is for example designed as a laboratory bioreactor, i.e. as a bioreactor which, in contrast to a production bioreactor, has a relatively small working volume (maximum fill volume available) of maximum 10 liters. Such a bioreactor serves for performance of a biotechnological process, which here and preferably serves for production of advanced therapy medical products (ATMP). For example, the biotechnological process may also be a cell expansion process for T-cells. In any case, a biological reaction medium is provided in the bioreactor which in particular comprises tissue cells or microbial cells and a nutrient medium. Here, it is necessary to add the liquid media to the closed system in sterile state.
[0041] It is now essential that the first coupling device 5 has a fluid inlet 7 and a fluid outlet 8 fluidically connected thereto, wherein the first coupling device 5 has a first, preferably sterile cannula 9 which has an end facing away from the fluid inlet 7 and forming the fluid outlet 8; that the second coupling device 6 has a preferably sterile fluid passage 10 which in the initial state of the sterile connector 1 is covered axially at the front, i.e. away from the fluid passage 10, by the first septum 11; that in the initial state of the sterile connector 1, the fluid outlet 8 formed by the first cannula 9 is arranged in an in particular sterile region of the first coupling device 5 which is hermetically sealed against the environment of the first coupling device 5, and the surface 11a of the first septum 11 pointing away from the fluid passage 10 is arranged in an in particular sterile region of the second coupling device 6 which is hermetically sealed against the environment of the second coupling device 6; and that starting from the initial state of the sterile connector 1, in a fluidic connection process, a fluidic connection can be created between the fluid inlet 7 of the first coupling device 5 and the fluid passage 10 of the second coupling device 6, in that the end of the first cannula 9 forming the fluid outlet 8 in any case pierces the first septum 11 of the second coupling device 6.
[0042] A “septum”, also known as a puncture membrane, generally means a membrane separating two chamber portions from one another. It has the general effect that any adhesions on the outside of a cannula are stripped off during piercing of the septum. Preferably, it is made of a plastic material, further preferably an elastomer, in particular silicone material. Such a septum may have any form. In particular, a septum such as the first septum 11 here may be disk-like, or like the second septum 12 described below, may be pot-like. In the preferred case that—as here—a first septum 11 and a second septum 12 are provided, these may have different or the same forms (disk-like, pot-like), wherein preferably—as here—only one septum 11, 12, in particular the second septum 12, or alternatively (not shown here) both the first and the second septums 11, 12, is/are pot-like. The term “pot-like” means that a chamber portion is delimited by radial walls and an axial wall. The terms “axial” and “radial”, and the term “in the circumferential direction” as used below, here always relate to a longitudinal axis X of the sterile connector along which the two coupling devices 5, 6 extend during correct transfer of the liquid medium.
[0043] The first exemplary embodiment will now be described below.
[0044] As
[0045] The second coupling device 6 also has two housing parts 14a, 14b which are preferably made of a thermoplastic, in particular PC (polycarbonate), of which the housing part 14a is here and preferably also configured so as to be substantially cylindrical with a cylinder axis coaxial to the longitudinal axis X of the sterile connector. The first septum 11 and the second septum 12, to be described below, are arranged in the first housing part 14a, wherein the first septum 11 covers the preferably sterile fluid passage 10 axially towards the front, and thus here also the preferably sterile outlet channel 16, and thereby here and preferably hermetically closes the fluid passage 10. The term “axially towards the front” means in the direction from which the first coupling device 5 is supplied during the connection process, i.e. the direction towards the first coupling device 5.
[0046] The first septum 11 guarantees the sterility of the fluid passage 10 until this is punctured, as will be described below, in that it protects the fluid passage 10 from contact by the user or other components.
[0047] The second housing part 14b forms a fluid chamber 3′ which extends in particular along the longitudinal axis X of the sterile connector from the fluid passage 10 of the second coupling device 6 to the fluid outlet 15 of the second coupling device 6. The fluid passage 10 thus here too opens into a fluid chamber 3′ of the second coupling device 6 which has a fluid outlet 15 fluidically connected to the fluid passage 10, and to this extent forms an outlet channel 16. In an alternative embodiment (not shown here), the fluid chamber 3′ may also be otherwise closed, with the exception of the fluid passage 10, i.e. forming a further liquid container. In both alternatives, the second housing part 14b of the second coupling device 6 is connected in particular axially and rotationally fixedly to the first housing part 14a of the second coupling device 6, and preferably formed integrally.
[0048] During the fluidic connection process illustrated schematically in
[0049] The coupling process is illustrated in
[0050] In this way, the sterile connector 1 is brought from the initial state shown in
[0051] The coupling process is followed by an activation process which is illustrated firstly in
[0052] As
[0053] Now the individual elements, which cooperate with one another, of the first coupling device 5 and the second coupling device 6 of the first exemplary embodiment and their function will be explained in more detail.
[0054] In the initial state, as
[0055] Since the second septum 12 protects the first septum 11 from contact by the user or other components, this guarantees the sterility of the first septum 11 until the coupling process, and in particular until the second septum 12 is pierced, as will be described below.
[0056] The coupling process, in particular the linear movement of the coupling process, as shown in
[0057] The coupling process, in particular the linear movement of the coupling process, now causes a cannula portion of the second cannula 17 to pierce the second septum 12, and thus create the access for the first cannula 9 into the preferably sterile region of the second coupling device 6 which is hermetically sealed in the initial state, and/or creates an access for the first cannula 9 to the first septum 11. Here it is provided that the first cannula 9 and the second septum 12 do not touch one another before, during and after the coupling process. Contamination of the first cannula 9 by the second septum 12 can thus be excluded.
[0058] In order to delimit the hermetically sealed, preferably sterile region of the first coupling device 5 from the environment, the first coupling device 5 has at least one sealing envelope. Thus initially a first sealing envelope 18 is provided, here and preferably in the form of a bellows, which in the initial state radially and at the front end surrounds the axial cannula portion of the second cannula 17 which pierces the second septum 12 during the coupling process. Here, in the initial state, the first sealing envelope 18 or the bellows, as shown in
[0059] The first sealing envelope 18 is here and preferably fixed to a cannula holder 19 for the second cooler 17, which will be described in more detail below. The first sealing envelope 18 is hermetically tightly connected to the cannula holder 19. According to an alternative embodiment (not shown here), it is also conceivable that the first sealing envelope 18 lies hermetically tightly on and/or is fixed to an axial cannula portion of the second cannula 17 and/or a wall portion of the first coupling device, in particular of the housing part 13b.
[0060] The first sealing envelope 18 guarantees the sterility of the axial cannula portion of the second cannula 17 until penetration into the second septum 12, in that it protects the second cannula 17 from contact by the user or other components. The second cannula 17 pierces the first sealing envelope 18 preferably only during the coupling process, when the first sealing envelope 18 comes to rest axially on the second septum 12. Preferably, the second cannula 17 penetrates into the second septum 12 immediately after piercing the first sealing envelope 18, and then pierces this septum completely.
[0061] In the case when, as shown in
[0062] As stated, in the exemplary embodiment depicted here and to this extent preferred, the second cannula 17 is fixed to a cannula holder 19 which is preferably made of a thermoplastic, in particular PC (polycarbonate). The cannula holder 19 is mounted so as to be axially movable in the first coupling device 5. Because of the coupling process here, now the second coupling device 6, in particular the housing part 14a, comes to rest axially on the cannula holder 19. Particularly preferably, the coupling process creates the axial and/or radial connection of the second coupling device 6 or the housing part 14a to the cannula holder 19 by form fit or force fit. In the exemplary embodiment shown here, the second coupling device 6 or the housing part 14a is latched onto the cannula holder 19. Thus an axial and/or radial displacement of the cannula holder 19 in the first coupling device 5, or relative to the housing part 13b, causes the relative movement of the first cannula 9 inside the second cannula 17, and finally the piercing of the first septum 11 by the first cannula 9 during the activation process.
[0063] In order to guarantee a defined relative movement between the first coupling device 5 and the second coupling device 6 in the coupling process, here and preferably also a guide device 20 is provided. This achieves axial guidance of the first coupling device 5 relative to the second coupling device 6 during the coupling process. Thus a protrusion or axially running web 21 and/or an axially running groove may be provided on a wall portion of the first coupling device 5, in particular on the housing part 13b, preferably on the inside, and a corresponding counter-piece 22 provided on a wall portion of the second coupling device 6, in particular on the housing part 14a, preferably on the outside. The counter-piece 22 is for example an axially running groove corresponding to the protrusion or axially running web 21 of the first coupling device 5, or a protrusion or axially running web corresponding to the axially running groove of the first coupling device 5. The protrusion or web 21 or the groove of the first coupling device 5, and the corresponding counter-piece 22 of the second coupling device 6, then together form the guide device 20. In the exemplary embodiment shown here, two such guide devices 20 are provided opposite one another on the radial sides of the sterile connector 1.
[0064] As
[0065] As
[0066] The second sealing envelope 23 is here and preferably fixed to the housing part 13a. The second sealing envelope 23 is hermetically tightly connected to the housing part 13a. According to an alternative embodiment (not shown here), it is also conceivable that the second sealing envelope 23 rests hermetically tightly against and/or is fixed to an axial cannula portion of the first cannula 9 and/or the housing part 13b.
[0067] This second sealing envelope 23 guarantees the sterility of the axial cannula portion of the first cannula 9 surrounding the fluid outlet 8 until penetration of the first cannula 9 into the first septum 11, in that it protects the first cannula 9 from contact by the user or other components. The first cannula 9 preferably only pierces the second sealing envelope 23 when the latter rests axially on the first septum 11. Preferably immediately after piercing the second sealing envelope 23, the first cannula 9 penetrates into the septum 11.
[0068] In order to be able to perform the activation process manually after the coupling process, which mechanically connects the first coupling device 5 to the second coupling device 6, here and preferably an actuation element 24 is provided on the cannula holder 19 for manual actuation of the cannula holder 19. By means of the actuation element 24, the cannula holder 19 together with the second cannula 17 and the second coupling device 6 can be moved generally linearly and here also rotationally relative to the first coupling device 5 during the activation process. Here and preferably, two such actuation elements 24 are provided on opposite radial sides of the sterile connector 1 or first coupling device 5 or cannula holder 19. Here and preferably, the actuation element 24 extends radially outward from the cannula holder 19 through a guide opening 25 which is provided in a wall portion of the first coupling device 5, in particular in the housing part 13b.
[0069] The actuation element 24 is here and preferably mounted in the guide opening 25 so as to be axially and here also rotationally displaceable during the activation process. Here, during the activation process, the actuation element 24 is displaceable in the guide opening 25 initially in the circumferential direction (
[0070] The illustration of the actuation element 24 in dotted lines shows an intermediate position into which the actuation element 24 is moved by its displacement in the circumferential direction, and out of which then the actuation element 24 is moved linearly. The solid lines indicate the respective end positions of the actuation element 24 in the guide opening 25, wherein
[0071]
[0072] It should be pointed out that
[0073] Now the second exemplary embodiment will be explained in more detail.
[0074] As
[0075] The second coupling device 6 also has two housing parts 14a, 14b, of which the housing part 14a is here and preferably also configured so as to be substantially cylindrical with a cylinder axis coaxial to the longitudinal axis X of the sterile connector. The first septum 11 and a first sealing envelope 18—to be described in more detail below—are arranged in the first housing part 14a, wherein the first septum 11 covers the fluid passage 10 and hence here also the outlet channel 16 axially to the front, and thereby here and preferably hermetically closes the fluid passage 10. The term “axially to the front” means in the direction from which the first coupling device 5 is supplied during the connection process, i.e. the direction towards the first coupling device 5.
[0076] The first septum 11 guarantees the sterility of the fluid passage 10 until this is pierced, as will be described below, in that it protects the fluid passage 10 from contact by the user or other components.
[0077] The second housing part 14b forms a fluid chamber 3′ which extends in particular along the longitudinal axis X of the sterile connector, from the fluid passage 10 of the second coupling device 6, to a fluid outlet 15 of the second coupling device 6. The fluid passage 10 thus here opens into a fluid chamber 3′ of the second coupling device 6 which has a fluid outlet 15 fluidically connected to the fluid passage 10, and to this extent forms an outlet channel 16. In an alternative embodiment (not shown here), the fluid chamber 3′ may also be otherwise closed with the exception of the fluid passage 10, i.e. forming a further liquid container. In both alternatives, the second housing part 14b of the second coupling device 6 is connected in particular axially and rotationally fixedly to the first housing part 14a of the second coupling device 6, and preferably formed integrally.
[0078] The fluidic connection process illustrated schematically in
[0079] The coupling process is illustrated in
[0080] In this way, the sterile connector 1 is brought from the initial state shown in
[0081] The coupling process is followed by an activation process which is illustrated firstly in
[0082] As
[0083] Now the individual elements, which cooperate with one another, of the first coupling device 5 and second coupling device 6 of the second exemplary embodiment, and their function will be explained in more detail.
[0084] In the initial state, as
[0085] Since the first sealing envelope 18 protects the first septum 11 and a second cannula 17 (presented in more detail below), in which the first septum 11 is arranged in particular axially fixedly, from contact by the user or other components, the first sealing envelope 18 guarantees the sterility of the first septum 11 and the second cannula 17 until the coupling process.
[0086] The coupling process, in particular the linear movement of the coupling process, as shown in
[0087] In the exemplary embodiment shown here and to this extent also preferred, the second cannula 17 is connected axially fixedly and in particular rotationally fixedly to the housing part 14a of the second coupling device 6.
[0088] In order for the first cannula 9 of the first coupling device 5 to be able to come into contact with the first septum 11 of the second coupling device 6, firstly an access thus be created through a second septum 12 in the first coupling device 5. This is achieved in that because of the coupling process, in particular the linear movement of the coupling process, an axial cannula portion of the second cannula 17 of the second coupling device 6 pierces the second septum 12 of the first coupling device 5, and thus creates an access for the first cannula 9 in the region of the second coupling device 6 which is hermetically sealed in the initial state, and/or an access for the first cannula 9 to the first septum 11. It is provided here that the first cannula 9 and the second septum 12 do not touch one another before, during and/or after the coupling process. Contamination of the first cannula 9 by the second septum 12 can thus be excluded.
[0089] In order to delimit the hermetically sealed, preferably sterile region of the first coupling device 5 against the environment in the initial state of the sterile connector 1, the first coupling device 5 comprises, as well as the second septum 12, here also a second sealing envelope 23, in particular in the form of a hose closed at one end, which surrounds the first cannula 9 radially and at the front end forming the fluid outlet 8.
[0090] The first sealing envelope 18 is here and preferably fixed to the housing part 14a. Here, the first sealing envelope 18 is hermetically tightly connected to the housing part 14a. According to an alternative embodiment (not shown here), it is also conceivable that the first sealing envelope 18 lies hermetically tightly against and/or is fixed to an axial cannula portion of the second cannula 17.
[0091] The first sealing envelope 18 guarantees the sterility of the axial cannula portion of the second cannula 17 until its penetration into the second septum 12, in that it protects the second cannula 17 from contact by the user or other components. The second cannula 17 pierces the first sealing envelope 18 preferably only during the coupling process, when the first sealing envelope 18 comes to rest axially on the second septum 12. Preferably, the second cannula 17 penetrates into the second septum 12 immediately after piercing of the first sealing envelope 18, and then completely pierces said septum.
[0092] In the case when, as shown in
[0093] As
[0094] The second sealing envelope 23 is here and preferably fixed to the housing part 13a. The second sealing envelope 23 is hermetically tightly connected to the housing part 13a. According to an alternative embodiment (not shown here), it is also conceivable that the second sealing envelope 23 rests hermetically tightly against and/or is fixed to an axial cannula portion of the first cannula 9 and/or the housing part 13b.
[0095] This second sealing envelope 23 guarantees the sterility of the axial annular portion of the first cannula 9 surrounding the fluid outlet 8 until penetration of the first cannula 9 into the first septum 11, in that it protects the first cannula 9 from contact by the user or other components. The first cannula 9 preferably only pierces the second sealing envelope 23 when this rests axially on the first septum 11. Preferably immediately after piercing the second sealing envelope 23, the first cannula 9 penetrates into the septum 11.
[0096] Finally, here and preferably, as a combined view of
[0097] It is pointed out that in
[0098] According to a further teaching which has independent significance, a packing arrangement 27, 28 is claimed with a packing 29, 30 and at least one, preferably precisely one first or second coupling device 5, 6, packed in sterile fashion therein, of a sterile connector 1 as proposed, or with a sterile connector 1 as proposed packed in sterile fashion therein (
[0099] According to one exemplary embodiment, a packing arrangement 27 is proposed, as shown at the top in
[0100] According to a further exemplary embodiment, a packing arrangement 28, as shown at the bottom in
[0101] In an alternative exemplary embodiment (not shown here), a packing arrangement is conceivable with a packing in which only a sterile connector 1 as proposed, comprising the two coupling devices 5, 6, is packed in sterile fashion. In principle, it is also conceivable to provide a packing arrangement in which only the first coupling device 5 or the second coupling device 6 of the sterile connector 1 as proposed is packed.
[0102] According to yet a further teaching which also has independent significance, a use is claimed of a sterile connector 1 as proposed, packed in sterile fashion, a first or second coupling device 5, 6, packed in sterile fashion, of a sterile connector 1 as proposed, and/or a packing arrangement 27, 28 as proposed, for the sterile transfer of a liquid, in particular biological medium, from a liquid container 2 to a fluid chamber 3, in particular of a bioprocess-technical system 4, for example a bioreactor. Also with respect to the claimed use, to this extent reference may be made to all statements relating to the sterile connector 1 as proposed and to the packing arrangement 27, 28 as proposed.
[0103] According to the packing arrangements 27, 28 shown in
[0104] In a particularly preferred embodiment, at least the first coupling device 5 or second coupling device 6 of the sterile connector 1 as proposed, in particular both coupling devices 5, 6, preferably also the liquid container 2 and/or the bioprocess-technical system 4 and/or the hose(s) 26 or tube(s), are each single-use components. The respective components, i.e. the respective coupling device 5, 6, the liquid container 2, the bioprocess-technical system 4 and/or the respective hose 26 or tube, are made at least partly and preferably at least mainly of a plastic material. Suitable plastics for the individual components are in particular a silicone material and/or a polymer material, in particular an elastomer and/or thermoplastic. Examples of these are PE (polyethylene), PP (polypropylene), PTFE (polytetrafluoroethylene), PBT (polybutylene terephthalate), PSU (polysulfone), PESU (polyethersulfone) or PC (polycarbonate).