Abstract
A system including an electrical spacer bar transfer device (E-SBTD) and an electrical spacer bar receiving device (E-SBRD), wherein the electrical spacer bar transfer device (E-SBTD) is configured to be electrically connected to the electrical spacer bar receiving device (E-SBRD).
Claims
1. A system comprising: an electrical transfer device configured to be attached to a spacer bar along an edge of an electricity-generating glass or flexible substrate product; and an electrical receiving device configured to be connected to a frame, the frame configured to receive the electricity-generating glass or flexible substrate product, wherein the electrical transfer device is configured to be electrically connected to the electrical receiving device when the electricity-generating glass or flexible substrate product is mounted to the frame.
2. The system of claim 1, wherein the electrical transfer device includes a plurality of first electrical contacts, each of the plurality of first electrical contacts including a first point of contact.
3. The system of claim 2, wherein the electrical receiving device includes a plurality of second electrical contacts, each of the plurality of second electrical contacts including a second point of contact configured to be pressed against the first point of contact when the electricity-generating glass or flexible substrate product is mounted to the frame, to provide an electrical connection to the plurality of first electrical contacts.
4. The system of claim 3, wherein at least one of each of the plurality of first electrical contacts and the plurality of second electrical contacts includes a corresponding radial shape that permits electrical connection of the plurality of first electrical contacts to the plurality of second electrical contacts in only one way.
5. The system of claim 3, wherein at least one of the electrical transfer device and the electrical receiving device includes a silicone seal configured to seal the plurality of first and second electrical contacts from an external environment when the plurality of first and second electrical contacts are electrically connected.
6. The system of claim 1, wherein the electricity-generating glass or flexible substrate product includes one or more of insulated glass, laminated veneer, spandrel, creative glass, textured glass, or security glass.
7. The system of claim 2, wherein the electrical transfer device includes a dielectric insulating material around the plurality of first electrical contacts extending beyond the first point of contact.
8. The system of claim 1, wherein the electrical transfer device is configured to be electrically connected to the electrical receiving device using an intervening part between the electrical transfer device and the electrical receiving device.
9. The system of claim 1, wherein at least a portion of a body of the electrical receiving device is configured to be inserted into an opening in the frame.
10. The system of claim 1, further comprising: at least one sealing device between a body of the electrical receiving device and the frame, the at least one sealing device configured to provide a watertight seal between the electrical receiving device and the frame.
11. The system of claim 10, wherein at least a portion of the at least one sealing device is configured to be inserted into an opening in the frame.
12. The system of claim 11, wherein the at least one sealing device comprises: a perimeter portion that interposes the body of the electrical receiving device and the frame to provide the watertight seal; and a cup portion configured to be inserted into the opening in the frame.
13. A method, comprising: providing an electrical transfer device configured to be attached to a spacer bar along an edge of an electricity-generating glass or flexible substrate product; and providing an electrical receiving device configured to be connected to a frame, the frame configured to receive the electricity-generating glass or flexible substrate product, wherein the electrical transfer device is configured to be electrically connected to the electrical receiving device when the electricity-generating glass or flexible substrate product is mounted to the frame.
14. The method of claim 13, wherein the electrical transfer device includes engagement devices at opposite ends configured to friction fit or press fit the spacer bar to secure the electrical transfer device to the spacer bar.
15. The method of claim 13, wherein the frame includes a countersunk support portion, and wherein at least a portion of a body of the electrical receiving device is configured to be disposed within the countersunk support portion.
16. The method of claim 13, wherein the electrical receiving device is configured to be mounted and secured to a surface of the frame.
17. The method of claim 13, further comprising: providing at least one sealing device between a body of the electrical receiving device and the frame, the at least one sealing device configured to provide a watertight seal between the electrical receiving device and the frame.
18. The method of claim 17, wherein at least a portion of the at least one sealing device is configured to be inserted into an opening in the frame.
19. The method of claim 13, wherein at least a portion of a body of the electrical receiving device is configured to be inserted into an opening in the frame.
20. The method of claim 13, wherein the electricity-generating glass or flexible substrate product includes one or more of insulated glass, laminated veneer, spandrel, creative glass, textured glass, or security glass.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] These and other aspects and features of embodiments of the present invention will be better understood after a reading of the following detailed description, together with the attached drawings, wherein:
[0021] FIG. 1 illustrates an example of a conventional connector of an insulated glass unit (IGU);
[0022] FIGS. 2A-2C illustrate a front, a side, and a bottom view of an E-SBTD according to an exemplary embodiment of the invention;
[0023] FIGS. 3A-3C illustrate a front, a side, and a bottom view of an E-SBRD according to an exemplary embodiment of the invention;
[0024] FIG. 4A schematically illustrates a detailed side cutaway view of a system according to an exemplary embodiment of the invention;
[0025] FIG. 4B schematically illustrates an exploded side cutaway view of a system according to the exemplary embodiment of FIG. 4A;
[0026] FIG. 5A schematically illustrates a detailed side cutaway view of a system according to an exemplary embodiment of the invention;
[0027] FIG. 5B schematically illustrates an exploded side cutaway view of a system according to the exemplary embodiment of FIG. 5A;
[0028] FIG. 6A schematically illustrates a detailed side cutaway view of a system according to an exemplary embodiment of the invention; and
[0029] FIG. 6B schematically illustrates an exploded side cutaway view of a system according to the exemplary embodiment of FIG. 6A.
DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS OF THE INVENTION
[0030] The present invention now is described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the invention are shown. This invention, however, may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
[0031] Referring now to the drawings, exemplary embodiments of an electrical spacer bar transfer device (E-SBTD) and an electrical spacer bar receiving device (E-SBRD) of an electrical spacer bar transfer device (E-SBTD) system.
[0032] FIG. 1 illustrates an example of a conventional connector 10 that is configured to fasten or connect the spacer bar of conventional glass products (GPs). In some products, the connector can be provided at each corner, for example of a window unit, to fasten side edges (e.g., extrusions) of the frame window unit. In some examples, the connector can be formed from plastic or from another material.
[0033] The present invention provides an E-SBTD 100 system having an E-SBTD 100 that can be simply and easily incorporated or integrated into EGPs (e.g., various insulated glass (IG), laminated veneer, spandrel, creative glass, textured glass, security glass, etc., among other devices) in a similar manner that the typical connector would be used, while allowing for maximum electricity generation by electricity-generating surface(s) of the electricity-generating glass product (EGP) and effective electron or electricity transfer from such electricity-generating surface(s) of the EGP to the elements of the E-SBTD 100, while at the same time, maintaining integrity, function, purpose, and performance properties (e.g., regarding heat gain and insulating characteristics, and internal atmospheres, aesthetic value, etc.) of the EGP (e.g., insulated glass, laminated veneer, spandrel, etc. or other glass fabricated product). The E-SBTD 100 system further allows for effective electron or electricity transfer from the E-SBTD 100 to an E-SBRD 200 disposed, for example, in a corresponding window frame 500 in which the EGP is mounted.
[0034] FIGS. 2A-6B illustrate exemplary embodiments of an E-SBTD 100 and an E-SBRD 200 of an E-SBTD 100 system according to the invention.
[0035] Particularly, FIGS. 2A-2C illustrate a front, side and bottom view of an example of an E-SBTD 100. As shown in the front view (FIG. 2A) of the E-SBTD 100, the E-SBTD 100 has tension bars 206 pointing up and an electron conductor going through the solid body 102 of the device 100. As shown in the front view of FIG. 2A, the E-SBTD 100 can include a non-conductive dielectric insulating material 106 isolating an electrical contact. As shown in the side view (FIG. 2C) of the E-SBTD 100, the electron conductor 104 can be angled for wire/busbar connection. Additionally, the side view (FIG. 2C) also shows details of the non-conductive dielectric insulating material 106 protecting the electrical contact 110. The bottom view (FIG. 2B) of the E-SBTD 100 details an example in which the electrical conductor points 110 of contact are rectangular and circular in design, respectively. This difference in conductor shape can be provided for safety in conductor to conductor alignment. In this example, only similar conductor male and female contacts will work together. This difference can provide advantages of aiding proper alignment and improved safety measures for an installer. The conductor points 110 of contact can be configured to abut, contact, or mate with corresponding electrical contacts on a frame 500 side, allowing for proper electron transfer.
[0036] FIGS. 3A-3C illustrate a front, side, and bottom view of an example of an E-SBRD 200. The front view (FIG. 3A) of the E-SBRD 200 shows an example of an E-SBRD 200 with frame 500 tensioner bars 206 extending upwards. The front view (FIG. 3A) illustrates an example in which the electron conductor 204 going through the solid body 202 of the device 200 is bottom capped by a water tight seal 203, allowing for a safe connection to the corresponding contacts of the E-SBTD 100 when in contact. As shown in the front view of FIG. 3A, the E-SBRD 200 can include a non-conductive dielectric insulating material 207 isolating one or more of the electrical contacts 204. FIGS. 3A-3C illustrate an example of an E-SBRD 200 having a non-conductive dielectric insulating material 207 around the electrical contacts 204 (e.g., surrounding a perimeter of the electrical contacts 204 and extending from the body 202 by a same height, or a greater height, than the contact surfaces of the electrical contacts 204) to provide a water tight and structural seal (e.g., a non-conductive dielectric insulating material 207 such a silicone seal, a rubber seal, or a seal formed by one or more other materials or arrangements) that can aid in reducing electrical contact (e.g., unintentional electrical contact with another electrically conductive material, with a body 202 part of a user/installer, etc.) when the window 400 is not installed in the frame 500. In some examples, the electrical conductor points 204 of contact of the E-SBRD 200 can be rectangular or circular in design, respectively. This difference in conductor shape can provide improved safety for conductor to conductor alignment that promotes electrical continuity. In some examples, only similar conductors 110, 204 (e.g., male and female contacts) of the E-SBTD 100 and of the E-SBRD 200 will work together. This difference can provide advantages of aiding proper alignment and safety measures for an installer. The conductor points 110 of contact of the E-SBTD 100 on the window side can be designed to mate with the electrical contacts 204 of the E-SBRD 200 on the frame 500 side, allowing for proper electron transfer.
[0037] FIGS. 4A and 4B schematically illustrate detailed side cut views of a system according to an exemplary embodiment of the invention. As shown in the example of FIG. 4A, an E-SBTD 100 can be integrated into a sealed edge 402 of a GP or an EGP, such as an insulated window 400. An E-SBRD 200 can be integrated into a frame 500 configured to receive the glass product. As shown in FIG. 4B, when the glass product is installed or mounted in the frame 500, the E-SBTD 100 can be connected to the E-SBRD 200 such that an electrical connection can be provided between the contacts 110 of the E-SBTD 100 and the contacts 204 of the E-SBRD 200. In the example, the electrical connection can be provided by a direct, physical contact between the contacts 110 of the E-SBTD 100 and the contacts 204 of the E-SBRD 200. In other examples, an intervening part can provide an electrical contact or connection between the contacts of the E-SBTD 100 and the contacts of the E-SBRD 200.
[0038] As shown in FIGS. 4A and 4B, the E-SBRD 200 can include one or more tension bars 206 configured, for example, to cooperate with one or more screws 208 to secure the E-SBRD 200 to the frame 500. The one or more tension bars 206 can be configured, for example, to be rotatable (e.g., about the screw) such that the tension bars 206 can be rotated into position under a portion of the frame 500 and then drawn, pressed, or tightened, etc. against a surface 502 (e.g., an underside surface) of the frame 500 to couple or secure or fix the portion of the E-SBRD 200 with respect to the frame 500. The E-SBRD 200 can include one or more sealing devices 203, such as a perimeter seal, cup seal, etc., disposed between the body 202 of the E-SBRD 200 and the frame 500 when the E-SBRD 200 is secured to the frame 500 to provide a watertight seal between the E-SBRD 200 and the frame 500, thereby preventing water from passing or infiltrating into the frame 500. For example, in this exemplary embodiment, the seal 203 can be formed by a sealed cup having a perimeter portion that interposes the body 202 of the E-SBRD 200 and the frame 500 to provide a watertight seal (e.g., a hermetic seal), thereby preventing water from entering the frame 500 or contacting the electrical contacts, wiring harness 300, etc. within the frame 500 or below the body 202 of the E-SBRD 200.
[0039] In operation, the frame 500 can be provided with an opening, or an opening can be formed in the frame 500, and the E-SBRD 200 can be inserted into the opening of the frame 500 such that the seal 203 is disposed between the body 202 of the E-SBRD 200 and the frame 500. In some examples, the seal 203 can include a cup portion that can be inserted into the opening of the frame 500, which may improve proper alignment and/or sealing of the E-SBRD 200 in the opening (or with respect to the opening) in the frame 500. The one or more tension bars 206 can rotated inward during the insertion of the E-SBRD 200 into the opening and then rotated (e.g., about the screws 208 or another fastening or actuating device) such that the tension bars 206 are positioned under portions of the frame 500 at the perimeter of the opening in the frame 500. The tension bars 206 can then be drawn, pressed, or tightened against a surface 502 (e.g., an underside surface) of the frame 500 by actuated the screws 208 or another fastening or actuating device to couple or secure or fix the portion of the E-SBRD 200 with respect to the frame 500.
[0040] FIGS. 4A and 4B show an exemplary arrangement of the corresponding electrical contact points along with an example of silicon insulator coverage. In the illustrated example, the electrical spacer bar transfer device (E-SBTD 100) mates to, is coupled to, or is sealed to the electrical spacer bar receiving device (E-SBRD 200) to provide a watertight and electrically safe connection. Additionally, the distinct shapes and pattern of shapes of the contacts 110, 204 on the E-SBTD 100 and E-SBRD 200, such as rectangle to rectangle and/or circle to circle configurations, can facilitate and allow for proper electrical alignment, proper installation, and electrical continuity.
[0041] FIGS. 5A and 5B schematically illustrate detailed side cut views of a system according to an exemplary embodiment of the invention. As shown in the example of FIG. 5A, an E-SBTD 100 can be integrated into a sealed edge of a GP or an EGP, such as an insulated window 400. An E-SBRD 200 can be integrated into a frame 500 configured to receive the glass product. As shown in FIG. 5B, when the glass product is installed or mounted in the frame 500, the E-SBTD 100 can be connected to the E-SBRD 200 such that an electrical connection can be provided between the contacts 110 of the E-SBTD 100 and the contacts 204 of the E-SBRD 200. In the example, the electrical connection can be provided by a direct, physical contact between the contacts 110 of the E-SBTD 100 and the contacts 204 of the E-SBRD 200. In other examples, an intervening part can provide an electrical contact or connection between the contacts 110 of the E-SBTD 100 and the contacts 204 of the E-SBRD 200.
[0042] As shown in FIGS. 5A and 5B, the E-SBRD 200 can include one or more sealing devices 203, such as a perimeter seal, a seal that extends under the entire E-SBRD 200, etc., disposed between the body 202 of the E-SBRD 200 and the frame 500 when the E-SBRD 200 is secured to the frame 500 to provide a watertight seal between the E-SBRD 200 and the frame 500, thereby preventing water from passing or infiltrating into the frame 500. For example, in this exemplary embodiment, the seal 203 can be formed by a seal 203 having at least a perimeter portion that interposes the body 202 of the E-SBRD 200 and the frame 500 to provide a watertight seal (e.g., a hermetic seal), thereby preventing water from entering the frame 500 or contacting the electrical contacts, wiring harness 300, etc. within the frame 500 or below the body 202 of the E-SBRD 200.
[0043] In operation, the frame 500 can be provided without an opening at all, or with only one or more openings for receiving fastening devices, such as screws 208. The E-SBRD 200 can be placed or mounted on the frame 500 such that the seal 203 is disposed between the body 202 of the E-SBRD 200 and the frame 500. One or more fastening devices, such as screws 208, can be inserted through the body 202 of the E-SBRD 200, or openings in the body 202 of the E-SBRD 200, and into the frame 500 to secure the E-SBRD 200 to the frame 500.
[0044] FIGS. 5A and 5B show an exemplary arrangement of the corresponding electrical contact points 110, 204 along with an example of silicon insulator coverage 106, 207. In the illustrated example, the electrical spacer bar transfer device (E-SBTD 100) mates to, is coupled to, or is sealed to the electrical spacer bar receiving device (E-SBRD 200) to provide a watertight and electrically safe connection. Additionally, the distinct shapes and pattern of shapes of the contacts 110, 204 on the E-SBTD 100 and E-SBRD 200, such as rectangle to rectangle and/or circle to circle configurations, can facilitate and allow for proper electrical alignment, proper installation, and electrical continuity.
[0045] FIGS. 6A and 6B schematically illustrate detailed side cut views of a system according to another exemplary embodiment of the invention. As shown in the example of FIG. 6A, an E-SBTD 100 can be integrated into a sealed edge of a GP or an EGP, such as an insulated window 400. An E-SBRD 200 can be integrated into a frame 500 configured to receive the glass product. As shown in FIG. 6B, when the glass product is installed or mounted in the frame 500, the E-SBTD 100 can be connected to the E-SBRD 200 such that an electrical connection can be provided between the contacts 110 of the E-SBTD 100 and the contacts 204 of the E-SBRD 200. In the example, the electrical connection can be provided by a direct, physical contact between the contacts 110 of the E-SBTD 100 and the contacts 204 of the E-SBRD 200. In other examples, an intervening part can provide an electrical contact or connection between the contacts 110 of the E-SBTD 100 and the contacts 204 of the E-SBRD 200.
[0046] As shown in FIGS. 6A and 6B, the E-SBRD 200 can include one or more sealing devices 203, such as a perimeter seal, a seal that extends under the entire E-SBRD 200, etc., disposed between the body 202 of the E-SBRD 200 and the frame 500 when the E-SBRD 200 is secured to the frame 500 to provide a watertight seal between the E-SBRD 200 and the frame 500, thereby preventing water from passing or infiltrating into the frame 500. For example, in this exemplary embodiment, the seal 203 can be formed by a seal having at least a perimeter portion that interposes the body 202 of the E-SBRD 200 and the frame 500 to provide a watertight seal (e.g., a hermetic seal), thereby preventing water from entering the frame 500 or contacting the electrical contacts 110, 204, wiring harness 300, etc. within the frame 500 or below the body 202 of the E-SBRD 200.
[0047] In this example, the frame 500 can be provided with an opening, or an opening can be formed in the frame 500. In some examples, the frame 500 can include a countersunk base or support integrally formed on a portion of the frame 500 and configured to receive the E-SBRD 200, such that at least a portion of the E-SBRD 200 sits within the countersunk base or support. One or more openings can be formed in the lower portion of the countersunk base or support. In operation, the E-SBRD 200 can be inserted into the countersunk base or support opening of the frame 500 such that the seal 203 is disposed between the body 202 of the E-SBRD 200 and the frame 500. The seal 203 can be disposed on the frame 500 adjacent to the countersunk base or support and/or within a portion of the countersunk base or support. In some examples, the seal 203 can include a cup portion that can be inserted into at least a portion of the opening of the frame 500 and/or the countersunk base or support, which may improve proper alignment and/or sealing of the E-SBRD 200 in the opening (or with respect to the opening) in the frame 500. One or more screws 208 and/or tension bars 206 can be configured, for example, to couple or secure or fix the portion of the E-SBRD 200 with respect to the frame 500.
[0048] In some examples, the countersunk base or support can be provided without an opening at all, or with only one or more openings for receiving fastening devices, such as screws 208. The E-SBRD 200 can be placed or mounted on the countersunk base or support of the frame 500 such that the seal 203 is disposed between the body 202 of the E-SBRD 200 and the frame 500. One or more fastening devices, such as screws 208, can be inserted through the body 202 of the E-SBRD 200, or openings in the body 202 of the E-SBRD 200, and into the frame 500 to secure the E-SBRD 200 to the frame 500.
[0049] FIGS. 6A and 6B show an exemplary arrangement of the corresponding electrical contact points 110, 204 along with an example of silicon insulator coverage 106, 207. In the illustrated example, the electrical spacer bar transfer device (E-SBTD 100) mates to, is coupled to, or is sealed to the electrical spacer bar receiving device (E-SBRD 200) to provide a watertight and electrically safe connection. Additionally, the distinct shapes and pattern of shapes of the contacts 110, 204 on the E-SBTD 100 and E-SBRD 200, such as rectangle to rectangle and/or circle to circle configurations, can facilitate and allow for proper electrical alignment, proper installation, and electrical continuity.
[0050] The present invention has been described herein in terms of several preferred embodiments. However, modifications and additions to these embodiments will become apparent to those of ordinary skill in the art upon a reading of the foregoing description. It is intended that all such modifications and additions comprise a part of the present invention to the extent that they fall within the scope of the several claims appended hereto.
