PARTITION BRACKET ASSEMBLY
20220298777 · 2022-09-22
Inventors
Cpc classification
E04H9/021
FIXED CONSTRUCTIONS
International classification
Abstract
A bracket assembly for connecting the head track (282) of a partition wall (280) to an overhead structural component (298) of the building has a shaft (102) connected at right angles to a base plate (106), which in turn is connectable to the head track (282) so that the shaft extends substantially vertically upwards. A pair of upwardly extending wings (118) and an apertured intermediate portion (116) allowing the bracket to be slidingly disposed about the shaft. The wings (118) are connectable to arm portions (288), which in turn are connectable to linking flanges (292), connectable to the overhead structure 298. Springs (130, 132) bias the bracket towards a neutral position. The bracket (110) is retained on the shaft by an upper stop (108) and the base plate 106. Apertured stabilising means (122,124) disposed about the bracket (110) form a collar that guides and stabilises the bracket (110) as it slides relative to the shaft (102) during seismic activities.
Claims
1-6. (canceled)
7. A bracket assembly for connecting a non-structural component of a building to an overhead structural component of the building, the bracket assembly comprising: a shaft configured to, in use, be connectable at substantially 90 degrees relative to the generally horizontal top surface of the non-structural component; and a bracket configured to, in use, be disposed about the shaft and to be connectable to the overhead structural component, wherein the bracket is configured to, in use, be in a sliding relationship relative to the shaft, wherein the bracket assembly further comprises a first biasing means configured to, in use, be disposed about the shaft above or below (or both above and below) the bracket and to urge the bracket into a neutral position along the shaft, being the position of the bracket in the absence of applied forces acting on the bracket.
8. The bracket assembly of claim 7, wherein a length of the shaft is from about 95 mm and to about 135 mm.
9. The bracket assembly of claim 8, wherein the length of the shaft is about 115 mm.
10. The bracket assembly of claim 7, wherein the shaft has a substantially circular cross-section.
11. The bracket assembly of claim 7, wherein the bracket has a profile formed substantially as a truncated V-shape, comprising a central portion and a pair of angled wing portions configured to, in use, be connected to the overhead structure via linking components.
12. The bracket assembly of claim 7, wherein the bracket has a profile formed substantially as a truncated V-shape, comprising a central portion and a pair of angled wing portions configured to, in use, be connected to the overhead structure via linking components.
13. The bracket assembly of claim 12, wherein the linking components comprise arm portions and connecting flanges, wherein the arm portions are configured to connect at a first end to the wing portions and at a second end to the connecting flanges and the connecting flanges are configured to connect to the overhead structure.
14. The bracket assembly of claim 12, wherein the central portion of the bracket comprises an aperture configured to, in use, accommodate the shaft to enable the bracket to be in a sliding relationship relative to the shaft, wherein the aperture is substantially complementary to the cross-section of the shaft.
15. The bracket assembly of claim 14, wherein the bracket assembly comprises one or more stabilising members configured to promote the sliding relationship of the bracket relative to the shaft and limit tilting or slanting of the bracket relative to the shaft.
16. The bracket assembly of claim 15, wherein the stabilising member(s) comprise an upper and/or lower stabilising member connected to the bracket above and below the bracket (respectively), the stabilising member(s) configured with an aperture substantially complementary to the cross-section of the shaft, wherein the stabilising member(s) have a height such that the stabilising member(s), in combination with the central portion of the bracket, form a collar with the aperture therethrough defining a passageway such that, in use, the stabilising member(s) serve as a guide(s) to stabilise or steady the sliding movement of the bracket relative to the shaft.
17. The bracket assembly of claim 16, wherein the upper stabilising member comprises a nut having an inner thread and the lower stabilising member has a body portion and a neck portion, the neck portion having an external thread complementary to the inner thread of the nut, wherein the neck portion is configured to, in use, pass through the aperture on the central portion of the bracket to threadingly engage with the nut such that the upper and lower stabilising member are connected together with the central portion of the bracket clamped between them.
18. The bracket assembly of claim 7, wherein the neutral position of the bracket is configured to be from about 30 mm to about 80 mm from the upper surface of the non-structural component when in use.
19. The bracket assembly of claim 18, wherein the neutral position of the bracket is configured to be about 55 mm from the upper surface of the non-structural component when in use.
20. The bracket assembly of claim 7, wherein the first biasing means is provided by at least one spring, such as a compression spring.
21. The bracket assembly of claim 7, wherein the bracket assembly is configured to accommodate vertical displacement of the bracket along the shaft of up to substantially 30 mm to 50 mm in either direction from the neutral position.
22-23. (canceled)
Description
DESCRIPTION
[0123] Further aspects and advantages of the present invention will become apparent from the following description which is given by way of example only and with reference to the accompanying drawings, which are schematics for illustrative purposes only and in which:
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[0137] The following description will describe the invention in relation to examples and/or drawings. The invention is in no way limited to the example(s) and/or drawings as they are purely to exemplify the invention only and variations and modifications may be readily apparent to the skilled person without departing from the scope of the invention.
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[0139] The bracket assembly of this embodiment configured to connect a partition wall (280 in
[0140] The bracket assembly (100) of this embodiment comprises a shaft (102); a bracket (110); an upper (122) and lower (124) stabilising member; and a first (130) and second (132) biasing means.
[0141] The shaft (102) of this embodiment has a length of substantially 115mm, although the skilled person will of course appreciate that other lengths may be suitable.
[0142] The shaft (102) is configured to engage at its lower end with a plinth/base plate (106), with a fastener (104) passing through both components to connect them. The plinth/base plate (106) in turn connects to a head track (282 in
[0143] In this embodiment the plinth/base plate (106) is rectangular; specifically, 43 mm by 80 mm, wherein in use the plinth/base plate (106) is arranged such that its longer sides are substantially parallel with an elongate dimension of the headtrack.
[0144] However, variations on this are possible. The plinth/base plate may have different dimensions, or a different profile, such as a circular profile. Also, although the plinth/base plate (106) of
[0145] Alternatively the connection between the shaft (102) and the partition wall (280) may be of a different kind altogether (for instance those discussed below with reference to
[0146] As shown in
[0147] Returning now to
[0148] The bracket (110) has a truncated V-shaped profile including a central portion (116) and a pair of angled wing portions (118), which extend at substantially a 45° angle relative to the central portion (116). It will however be appreciated that the bracket may have other configurations, such as a tapered truncated V-shape, or even a continuous or substantially continuous arced profile. The arms of the bracket may also be configured unevenly (i.e. extending at different angles relative to the central portion). This may for instance be desired if the bracket is configured for installation proximate a wall or to fit around utilities in the ceiling cavity. In such a case, one arm may extend at, for instance, substantially 45° from the central portion, while the other extends substantially vertically.
[0149] The central portion (116) of the bracket (110) comprises an aperture (120). The aperture (120) is substantially complementary to a cross-section of the shaft (102), although for the reasons discussed below, in this embodiment is somewhat larger than the cross-section of the shaft (specifically to accommodate the neck portion (124b) of the lower stabilising member (124)).
[0150] In use, the shaft (102) is disposed in the aperture (120), allowing the bracket (110) to slide up and down relative to the shaft (102). The bracket (110) is also able to rotate about the shaft (102), allowing the bracket (110) to be easily positioned as required during installation.
[0151] The bracket (110)/aperture (120) thus provide, alone or in combination with one or more stabilising members (discussed below), a collar/sleeve surrounding the shaft (102) and defining a passageway to slidably accommodate the shaft (102) in use.
[0152] The wing portions (118) of the bracket (110) are configured to, in use, engage arm portions (288 in
[0153] The arm portions in turn connect to the overhead structure (298) via linking flanges (292 in
[0154] The bracket assembly (100) of this embodiment comprises an upper stabilising member (122) and a lower stabilising member (124), the stabilising members (122, 124) configured to provide a collar/sleeve in combination with the central portion (116) of the bracket (110). The collar/sleeve is dimensioned to be substantially complementary to the cross-section of the shaft (102), so as to be a snug fit about the shaft (102) while still permitting slidability.
[0155] The upper stabilising member (122) is configured as a nut having an internal thread (122a). The lower stabilising member (124) has a cross-section formed substantially as an inverted T-shape, comprising a body portion (124a) and a relatively narrow neck portion (124b) having an external thread corresponding to that of the nut (122, 122a). The neck portion (124b) is somewhat smaller than the aperture (120) on the central portion (116) of the bracket (110). Both the upper and lower stabilising member (122, 124) comprise a passageway (128a, 128b) passing therethrough, the passageway (128a, 128b) being substantially complementary to the cross-section of the shaft (102).
[0156] In use, the neck portion (124b) is passed through the aperture (120) on the bracket (110) and threadingly engages with the nut (122), thereby clamping the central portion (116) of the bracket (110) between the nut (122) and the body portion (124a) of the lower stabilising member (124), as shown in
[0157] It will however be appreciated that a range of other configurations of the stabilising member(s) are possible. For example, the stabilising member(s) may be manufactured integrally with the central portion of the bracket in the form of an integral collar/sleeve, rather than being provided by separate components. There may also be just an upper or lower stabilising member, rather than both.
[0158] In still another example, the bracket assembly may be configured without stabilising members at all. For instance, the central portion of the bracket may be relatively thick, such that it alone provides a collar/sleeve having a passageway (defined by its central aperture) that assists in guiding and stabilising the bracket.
[0159] The bracket assembly (100) of this embodiment comprises both a first (130) and second (132) biasing means, disposed about the shaft (102) below and above the bracket (110), respectively. It will however be appreciated that, as exampled below, the bracket assembly may be configured with just a single biasing means.
[0160] In this embodiment, both biasing means (130, 132) are provided by compression springs; more particularly by compression springs having the following properties: a wire diameter of substantially 1.00 mm; a spring rate of substantially 0.186N/mm; and a number of active coils of 10.
[0161] However, the biasing means may alternatively be provided by a compression spring having different parameters, a different kind of spring, or a different material(s) and/or component(s) altogether, such as a resilient rubber material.
[0162] The first compression spring (130) maintains the bracket (110) in a neutral position in the absence of applied forces, as shown in
[0163] In this embodiment, in the neutral position the central portion (116) of the bracket (110) sits substantially 55 mm from the top of the partition wall (not shown). It will of course be appreciated that this distance, and/or the dimensions/proportions of the bracket assembly (100) more generally, may be varied to suit the technical requirements of a given situation.
[0164] Generally speaking, it is desirable for the neutral position of the bracket (110) to be relatively low above the partition wall. This firstly makes the bracket assembly (100) better able to withstand bending moments resulting from lateral (sideways) forces. Secondly, in use the bracket (110) is typically expected to be displaced upwardly relative to the shaft (102) by a greater distance it is than downwardly. For instance, wind forces acting on the overhead structure (in the case of a roof) are expected to primarily cause upward displacement. Accordingly, it is preferable to allow more capacity for upward displacement of the bracket (110) than downward displacement; which entails setting the neutral position of the bracket (110) relatively low along the shaft; such as in the
[0165] Turning to consider the action of the springs (130, 132); in the case of downward vertical deflection, that is, when the bracket (110) moves downwardly, the first compression spring (130) will compress to absorb this movement and then urge the bracket (110) back towards the neutral position; and the second compression spring (132) will do the same in the case of upward vertical deflection. In this embodiment, the bracket assembly (100) is configured to tolerate vertical deflection of the bracket (100) by substantially 40mm in either direction from the neutral position. However, it will be appreciated that this distance may be varied and the skilled person will readily envisage means of achieving this.
[0166] At the same time, the robust connection of the shaft (102) to the partition wall (280), along with the connection of the bracket assembly to the overhead structure (298), means the bracket assembly has resistance to bending moments resulting from lateral forces.
[0167] By virtue of the bracket assembly (100) having a first and second compression spring (130, 132), configured, respectively, to absorb upward and downward vertical deflection of the bracket (110), the first and second compression spring (130, 132) need not be connected to the bracket (110) or the shaft (102) since neither spring (130, 132) needs to exert a tensile force on the bracket (110) (although they may be so connected if desired).
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[0169] In the embodiment of
[0170] However, it will be appreciated that the embodiment of
[0171] In the embodiment of
[0172] It will be understood that the components of the bracket assembly of
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[0174] The bracket assembly (500) of
[0175] The bracket assembly (500), which is shown in its neutral position, comprises the following components: a lower shaft member (506); an upper shaft member (510); and a bracket (516).
[0176] The lower shaft member (506) is connected at its lower end to the partition wall (502), and more particularly a head track (503) mounted at the top of the partition wall. The head track may be of any conventional kind known in the art; but preferably is of a kind that is fixed relative to the partition wall (502) as this may promote resistance of the bracket assembly (500) to bending moments resulting from lateral forces in use. In this embodiment, connection between the lower shaft member (506) and the head track (503) is achieved via an intermediate component, namely a plinth/base plate (508), using conventional fastening means such as screws (not shown in
[0177] However, the skilled person will appreciate that many other connection configurations and /or means may be used to engage the lower shaft member (506) to the head track (503), so long as the resulting connection provides adequate resistance to bending moments resulting from lateral forces. For example, the lower end of the lower shaft member (506) may directly abut the head track (503) and be connected thereto via a range of fastening means, for instance a screw, bolt or rivet passing upwardly through the head track into the lower shaft member. In another example, the lower shaft member (506) may be configured to be vertically somewhat “offset” from the head track (503); for instance, an aperture in the head track (503) may allow the lower shaft member (506) to extend some distance into the “cavity” between the partition wall panels.
[0178] The lower shaft member (506) is configured with an interior passageway (506a) so as to form a sleeve within which the upper shaft member (510) slides vertically in use, that is, when applied vertical forces displace the bracket (516) from its neutral position as indicated by arrow (514). A portion of the upper shaft member (510) is accordingly disposed within the interior passageway (506a) of the lower shaft member (506), as indicated in dashed lines at (512).
[0179] It will be appreciated that the interior passageway (i.e. sleeve) (506a) of the lower shaft member (506) should be dimensioned to be substantially complementary to the cross-section of the upper shaft member (510). In this way, the passageway (506a) provides a snug fit about the upper shaft member ((510), specifically portion (512)), promoting stability and robustness of the bracket assembly while also allowing slidability as between the shaft members. This is best illustrated in
[0180] The interior passageway (506a) in the lower shaft member (506) may extend along an entire length of the lower shaft member; or partway along its length. It is even possible for the interior passageway (506a) to be open at the lower end of the lower shaft member, such that, in use, the upper shaft member (510) can slide downwardly past this point and into the cavity between the partition wall panels.
[0181] The skilled person will appreciate that the relative lengths of the upper and lower shaft members (506, 510), as well as the interior passageway (506a), should be selected so as to promote the lateral stability of the bracket assembly. In particular, if too small a portion (512) of the upper shaft member (510) remains in the interior passageway (506a) during maximal upward displacement, the small degree of overlap between the respective shaft members (506, 510) may reduce the lateral stability of the assembly, i.e. make it more prone to sideways movement or tilting.
[0182] Vertical movability of the upper shaft member (510) relative to the lower shaft member (506) could be achieved via alternative configurations. For example, it is possible for the upper shaft member (510) to provide the sleeve, with the lower shaft member (506) being slidable within the upper shaft member (510). This is schematically illustrated in
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[0184] The lower shaft member (810) is connected to the head track (503), as schematically indicated by (508). This connection may be effected via any suitable means, such as those discussed above. The bracket (516) is fixedly connected to the upper shaft member (806), as schematically indicated by (522). Again this connection may be effected via any suitable means, such as those discussed below.
[0185] As with the embodiment of
[0186] Returning now to
[0187] The bracket (516) is connected to the overhead structure (504) via linking components comprising arm portions (518) connected at one end to the wings (516a) and at the other end to connecting flanges (520), which in turn are connected to the overhead structure (504). All these connections may be of a conventional type, such as screws, nuts and bolts, nails, or welding; and are similar to those described above in relation to
[0188] The bracket (516) is fixedly connected to the upper end of the upper shaft member (510) via a conventional fastening means such as a screw (522). The upper end of the upper shaft member (510) may be appropriately configured to this end, such as with an internal thread. It will be clearly understood that the bracket (516) and upper shaft member (510) are therefore fixedly connected to one another, such that they move together up and down when vertical forces displace them from the neutral position.
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[0190] In
[0191] It will be appreciated that the bracket assembly (500) may optionally be configured with a “stop” or “retaining means” to help prevent the upper shaft member (510) from “popping out” of the lower shaft member (506) if upward displacement of the former relative to the latter is too great. For instance, the lower end of the upper shaft member (510) may be configured with a flange or protrusion, with the interior passageway (506a) of the lower shaft member (506) being configured with a corresponding flange or protrusion; an example configuration of this kind is schematically shown in
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[0193] It will be appreciated that, while the above description has referred specifically to the bracket (516) being displaced up or down, it is also possible for vertical forces in a given situation to displace a different component of the bracket assembly, instead of the bracket itself. Taking for instance a situation in which the distance between the partition wall (502) and overhead structure (504) decreases. Assuming, firstly, that this is due to the overhead structure (504) moving downwardly relative to the partition wall (502): in this case, the bracket (516) of
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[0195] As will now be explained, in the embodiment of
[0196] The upper shaft member (510) is configured with a protrusion (552) at its lower end. The protrusion (552) may continue around the entire circumference of the upper shaft member (510), or it may be in the form of, for instance, discrete flanges disposed at intervals about the circumference of the upper shaft member (510).
[0197] The lower shaft member (506) is configured with a complementary protrusion (554) at its upper end, facing inwardly and defining an opening (556) at its centre complementary to the cross-section of the upper shaft member (510), to allow the upper shaft member (510) to pass through. The protrusion (554) may likewise continue around the entire circumference of the lower shaft member (506), or may be in the form of, for instance, discrete flanges disposed at intervals about the circumference of the lower shaft member (506). It will be understood, however, that whatever the chosen configuration of the protrusions (552, 554), they must be configured to interact with each other in use. For instance, if one of the protrusions (552, 554) takes the form of discrete flanges, it is preferable that the other is continuous about the circumference. This way, interaction between the protrusions (552, 554) in use will be assured regardless of the axial orientation of the upper (510) and lower (506) shaft members relative to each other.
[0198] As schematically indicated in
[0199] As schematically indicated in
[0200] Of course, it will be appreciated that, if the forces acting on the bracket assembly are too great, the bracket assembly or other elements of the system may fail in spite of this. That is to say, the protrusions (552, 554) do not assure the integrity of the bracket assembly in all circumstances. Rather, they are a measure to help prevent the upper shaft member (510) from “popping out” in the course of normal use, including during assembly/installation of the bracket assembly. Furthermore, as noted above it is desirable for the upper and lower shaft members (510, 506) to be dimensioned such that there is always a certain amount of overlap (512) between them, as this tends to promote the lateral strength of the bracket assembly. As such, protrusions (552, 554) of this kind ideally should not be relied on to define the maximal extent of upper deflection of the bracket in use, as it is preferable that the upper shaft member (510) is never displaced this far upwardly. Rather, if present, the primary function of the protrusions (542, 554) should be to retain the components together during handling/assembly/installation.
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[0202] The additional components comprise a vertical biasing means (604), in this embodiment provided by a spring (604), disposed about the upper shaft member (510); and a flange (602), in this embodiment provided by a circular disc, provided at an upper end of the lower shaft member (506) to support the spring (604).
[0203] The spring (604) is advantageous in that it retains the components of the bracket assembly (600) in the neutral position relative to one another in the absence of applied vertical forces. It also opposes vertical forces when applied to the bracket assembly (600), urging the components back towards the neutral position. In the depicted embodiment, downward movement of the bracket (516) will compress the spring (604), causing it to urge the bracket (516) upwardly again. If the spring (604) is also connected to the bracket (516) and flange (602), upward movement of the bracket (516) will place the spring (604) in tension, urging the bracket downwardly again.
[0204] The spring also facilitates convenient installation by maintaining the upper (510) and lower (506) shaft members in the neutral position relative to one another, meaning they do not need to be manually held in place or otherwise be temporarily fixed during installation.
[0205] It will be understood that the vertical biasing means (604) may be provided by a range of other configurations. For instance, it may be disposed within the interior passageway (506a) of the lower shaft member (506). It may also be provided by alternative materials, such as a resilient rubber material. There may also be more than one vertical biasing means.
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[0207] As shown schematically in perspective view in
[0208] There is also another flange (712), likewise provided by a circular disc, clamped between the central portion (516b) of the bracket (516) and the head of the fastener (522). The flange (712) helps stabilise the bracket (516) in use as well as promoting robustness of the connection between the bracket (516) and upper shaft member (510). These components (the flanges (708, 712) and horizontal biasing means (706)) can collectively be thought of as “stabilising members”.
[0209] As best shown in
[0210] In particular, the lower shaft member (506) is provided by the existing elongate member of the TRACKLOK® product, and is connected to the partition wall using the plinth/base plate (508) of the TRACKLOK® product (with
[0211] The modification resides in the insertion of the upper shaft member (510) into the lower shaft member (506), such that the lower shaft member (506) acts as a sleeve within which the upper shaft member (510) slides vertically (note, while a thread is visible on the upper shaft member (510), this has no functional significance).
[0212] The bracket (516) is then affixed to the upper shaft member (510) using the fastener (522), such that the bracket (516) is connected to and slides vertically together with the upper shaft member (510). Equally, the ancillary components of this embodiment (rubber bearing (706); flanges (708), (712)) are mounted in a fixed relationship with the upper shaft member (510) and the bracket (516). The spring (604) is coiled about the upper shaft member (510), and functions as described above with reference to
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[0214] It can also be seen that the elongate shank (522a) of the screw (522) passes through the bracket (516) and into the upper shaft member (510), thereby fixedly connecting the bracket (516) to the upper shaft member (510) such that, in use, they move vertically together. The elongate shank (522a) of the screw (522) also passes through the flanges (712, 708) and the bearing member (706), with the effect that the flanges (712, 708) and bearing member (706) are likewise fixedly connected to both the bracket (516) and the upper shaft member (510) and accordingly move vertically up and down therewith in use.
[0215] It will be understood that the components of the bracket assembly of
[0216] It will be appreciated that the bracket assembly of the present invention is advantageous in a number of respects. It provides a means of connection between the partition wall and the roof structure that allows for a measure of vertical deflection, while also having effective resistance to lateral loading. In many embodiments, the respective components of the bracket assembly are also retained in relation to one another by a biasing means and/or a stop. In addition to enhancing the effectiveness of the bracket assembly in use, these features also mean the bracket assembly is much easier to install as its components are maintained in the neutral position, avoiding the need for the components to be manually held in place (or otherwise temporarily fixed, such as by a cable tie). In preferred embodiments, installation is further facilitated by the bracket being able to rotate relative to the shaft, allowing the bracket to be easily positioned or repositioned as required.
[0217] It will of course be realized that while the foregoing has been given by way of illustrative example of this invention, all such and other modifications and variations thereto as would be apparent to persons skilled in the art are deemed to fall within the broad scope and ambit of this invention as is hereinbefore described.
[0218] It will also be understood that the present invention relates to an assembled bracket assembly (both in its own right, and when installed), as well as the respective parts of the bracket assembly, and/or a kit of such parts.
[0219] If any reference numeral(s) is/are used in a claim or claims then such reference numeral(s) should not be considered as limiting the scope of that respective claim or claims(s) to any particular embodiment of the drawings.
[0220] It is acknowledged that the term ‘comprise’ may, under varying jurisdictions, be attributed with either an exclusive or an inclusive meaning. For the purpose of this specification, and unless otherwise noted, the term ‘comprise’ shall have an inclusive meaning—i.e. it will be taken to mean an inclusion of not only the listed components it directly references, but also other non-specified components or elements. This rationale will also be used when the term ‘comprised’ or ‘comprising’ is used in relation to one or more steps in a method or process.