SURGICAL ROBOTIC ARM STORAGE ASSEMBLIES AND METHODS OF REPLACING SURGICAL ROBOTIC ARMS USING THE STORAGE ASSEMBLIES
20220296328 · 2022-09-22
Inventors
Cpc classification
A61B50/30
HUMAN NECESSITIES
International classification
A61B50/30
HUMAN NECESSITIES
Abstract
A storage assembly for a surgical robotic arm includes a stand, legs configured to be coupled to a bottom end portion of the stand, and a handle slidably coupled to the stand. The stand is configured to receive and support a surgical robotic arm therein when in vertical and horizontal positions.
Claims
1. A surgical robotic arm storage assembly, comprising: a robotic arm including: a base configured to be supported on a surgical cart; and a plurality of elongate members pivotably connected to one another and coupled to the base; and a first stand including: a first support column detachably engaged with at least one of the plurality of elongate members; and a first boom extending from a first end portion of the first support column and detachably engaged with the base of the robotic arm, wherein the first stand is configured to support the robotic arm on a surface.
2. The surgical robotic arm storage assembly according to claim 1, wherein the first boom is coupled to the first end portion of the first support column and configured to pivot relative to the first support column into and out of engagement with the base of the robotic arm.
3. The surgical robotic arm storage assembly according to claim 1, wherein the first stand includes a second boom extending perpendicularly from the first end portion of the first support column, the first boom detachably engaged with a first side of the base of the robotic arm, and the second boom detachably engaged with a second side of the base of the robotic arm.
4. The surgical robotic arm storage assembly according to claim 1, wherein the first stand includes a second support column having a first end portion detachably coupled to the first boom.
5. The surgical robotic arm storage assembly according to claim 4, wherein the surgical robotic arm includes a connector interconnecting the plurality of elongate members and the base, the first end portion of the second support column detachably engaged with the connector.
6. The surgical robotic arm storage assembly according to claim 4, wherein the first stand includes a support plate connected to a second end portion of each of the first support column and the second support column.
7. The surgical robotic arm storage assembly according to claim 6, wherein the second end portion of the second support column has a pair of spaced-apart legs configured for detachable connection to the support plate.
8. The surgical robotic arm storage assembly according to claim 1, further comprising a shipping box having stored therein the surgical robotic arm and the first stand while the first stand is coupled to the surgical robotic arm.
9. The surgical robotic arm storage assembly according to claim 8, wherein the surgical robotic arm is pivotably coupled to a lid of the shipping box.
10. The surgical robotic arm storage assembly according to claim 9, wherein the shipping box includes a plurality of side walls detachably coupled to the lid, the plurality of side walls defining a cavity having the surgical robotic arm and the first stand disposed therein.
11. The surgical robotic arm storage assembly according to claim 8, further comprising a second stand disposed in the shipping box and unconnected to the surgical robotic arm.
12. A method of assembling a surgical robotic arm to a surgical cart, the method comprising: coupling a first stand to a first surgical robotic arm that is coupled to a surgical cart; removing the coupled surgical robotic arm and first stand from the surgical cart, whereby the first stand supports the surgical robotic arm on a floor; sliding a second stand coupled to a second surgical robotic arm into association with the surgical cart to engage the second surgical robotic arm with the surgical cart; and detaching the second stand from the second surgical robotic arm.
13. The method according to claim 12, further comprising pivoting the second stand with the second surgical robotic arm from a stored position within a shipping box to an upright position.
14. The method according to claim 13, further comprising lifting a plurality of sidewalls of a shipping box from a lid of the shipping box prior to pivoting the second stand with the second surgical robotic arm.
15. The method according to claim 13, wherein the second stand with the second surgical robotic arm is pivoted from the stored position to the upright position relative to a lid of the shipping box.
16. The method according to claim 12, wherein coupling the first stand to the first surgical robotic arm includes coupling a first boom of the first stand to the first surgical robotic arm, whereby a first support column of the first stand extends perpendicularly from the first boom to support the surgical robotic arm on the floor.
17. The method according to claim 16, wherein coupling the first stand to the first surgical robotic arm further includes: positioning the first support column under a plurality of elongate members of the surgical robotic arm; and pivoting the first boom relative to the first support column into engagement with the surgical robotic arm.
18. The method according to claim 17, wherein coupling the first stand to the first surgical robotic arm further includes coupling a second support column of the first stand to the first boom, thereby supporting the first surgical robotic arm on the floor by both the first and second support columns.
19. The method according to claim 12, wherein engaging the second surgical robotic arm with the surgical cart includes sliding a base of the surgical robotic arm through a receiving slot defined in the surgical cart.
20. The method according to claim 12, further comprising: pivoting the coupled first surgical robotic arm and first stand relative to a lid of a shipping box from an upright position to a stored position; and lowering a plurality of sidewalls of the shipping box over the coupled first surgical robotic arm and first stand.
21. A storage assembly for a surgical robotic arm, the storage assembly comprising: a first stand having a front face and rear face, the rear face defining a recess dimensioned for receipt of a first side of a surgical robotic arm; and a second stand having a front face and a rear face, the front face configured to couple to the rear face of the first stand and defining a recess dimensioned for receipt of a second side of the surgical robotic arm, wherein the second stand is configured to support the surgical robotic arm thereon when the second stand is in an upright position.
22. The storage assembly according to claim 21, further comprising at least two legs configured to be coupled to a bottom end portion of the second stand.
23. The storage assembly according to claim 22, wherein the at least two legs extend laterally outward from the front and rear faces of the second stand to resist tipping of the second stand when the second stand is in the upright position.
24. The storage assembly according to claim 21, further comprising a handle coupled to the second stand.
25. The storage assembly according to claim 24, wherein the handle is coupled to the rear face of the second stand.
26. The storage assembly according to claim 24, wherein the handle is slidably coupled to the second stand.
27. The storage assembly according to claim 24, wherein the handle is configured to project from a top end portion of the second stand.
28. The storage assembly according to claim 27, wherein the handle includes: first and second shafts extending along a height of the second stand; and a crossbar extending transversely between and interconnecting the first and second shafts.
29. The storage assembly according to claim 21, wherein the rear face of the first stand defines a hole, and the front face of the second stand includes a projection configured to complimentarily engage the hole.
30. The storage assembly according to claim 21, wherein the front face of the second stand includes a ledge configured to support the surgical robotic arm thereon.
31. The storage assembly according to claim 21, wherein the front face of the first stand defines a cutout in a bottom end portion thereof.
32. A method of assembling a surgical robotic arm to a surgical cart, the method comprising: moving a first stand from a horizontal position to a vertical position, thereby moving a surgical robotic arm, which is supported by the first stand, to a vertical position; sliding the first stand with the surgical robotic arm into association with a surgical cart to engage the surgical robotic arm with the surgical cart; and removing the first stand from the surgical robotic arm and out of association with the surgical cart.
33. The method according to claim 32, wherein moving the first stand from the horizontal position to the vertical position includes applying an upward-oriented force on a handle attached to the first stand or a second stand.
34. The method according to claim 33, further comprising sliding the handle from a retracted position to an extended position prior to applying the upward-oriented force on the handle.
35. The method according to claim 32, wherein moving the first stand from the horizontal position to the vertical position includes pivoting the first stand about a bottom end portion of the first stand.
36. The method according to claim 32, further comprising attaching at least two legs to a bottom end portion of the first stand prior to moving the first stand from the horizontal position to the vertical position.
37. The method according to claim 32, further comprising detaching a second stand from the first stand to reveal the surgical robotic arm.
38. The method according to claim 37, wherein detaching the second stand from the first stand includes retracting a projection of the first stand or the second stand from a hole of the other of the first stand or the second stand.
39. A storage assembly for a surgical robotic arm, the storage assembly comprising: a stand including a front face and a rear face, the front face defining a recess dimensioned for receipt of a surgical robotic arm, the stand configured to support the surgical robotic arm thereon when the stand is in an upright position; at least two legs configured to be coupled to a bottom end portion of the stand; and a handle slidably coupled to the rear face of the stand and configured to selectively project from a top end portion of the stand.
40. The storage assembly according to claim 39, wherein the at least two legs extend laterally outward from the front and rear faces of the stand to resist tipping of the stand when the stand is in the upright position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0046] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and, together with a general description of the disclosure given above, and the detailed description of the embodiment(s) given below, serve to explain the principles of the disclosure, wherein:
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DETAILED DESCRIPTION
[0057] Embodiments of the presently disclosed robotic surgical systems and methods of assembly thereof are described in detail with reference to the drawings, in which like reference numerals designate identical or corresponding elements in each of the several views. As used herein the term “distal” refers to that portion of the robotic surgical system or component thereof, that is closer to the patient, while the term “proximal” refers to that portion of the robotic surgical system or component thereof, that is farther from the patient.
[0058] As will be described in detail below, provided are embodiments of a surgical robotic arm storage and replacement assembly including a new surgical robotic arm, first and second stands, and a shipping box. The second stand is in the shipping box and unconnected to the new surgical robotic arm, whereas the first stand comes coupled with the new surgical robotic arm in the shipping box. To replace a used surgical robotic arm supported on a surgical cart, the second stand is coupled to the used surgical robotic arm and the used surgical robotic arm along with the second stand is detached from the surgical cart. The new surgical robotic arm is removed from the shipping box, and utilizing the first stand, the new surgical robotic arm is slid into engagement with the surgical cart. The first stand supports the weight of the new surgical robotic arm to assist a clinician during coupling the new surgical robotic arm to the surgical cart. Upon coupling the new surgical robotic arm to the surgical cart, the first stand may be detached from the surgical robotic arm and stored in the shipping box along with the second stand and the used surgical robotic arm.
[0059] Referring initially to
[0060] The operating console 5 includes a display device 6, which is set up in particular to display three-dimensional images; and manual input devices 7, 8, by means of which a person (not shown), e.g., a clinician, is able to telemanipulate the robotic arms 2, 3 in a first operating mode, as known in principle to a person skilled in the art. Each of the robotic arms 2, 3 may be composed of a plurality of members, which are connected through joints, as will be described.
[0061] The robotic arms 2, 3 may be driven by electric drives (not shown) that are connected to the control device 4. The control device 4 (e.g., a computer) is set up to activate the drives, in particular by means of a computer program, in such a way that the robotic arms 2, 3 and thus the electromechanical instrument 10 (including the electromechanical end effector (not shown)) execute a desired movement according to a movement defined by means of the manual input devices 7, 8. The control device 4 may also be set up in such a way that it regulates the movement of the robotic arms 2, 3 and/or of the drives.
[0062] The robotic surgical system 1 is configured for use on a patient “P” lying on a surgical table “ST” to be treated in a minimally invasive manner by means of a surgical instrument, e.g., the electromechanical instrument 10. The robotic surgical system 1 may also include more or less than two robotic arms 2, 3, the additional robotic arms likewise being connected to the control device 4 and being telemanipulatable by means of the operating console 5. A surgical instrument, for example, electromechanical instrument 10 (including the electromechanical end effector), may also be attached to the additional robotic arm.
[0063] For a detailed discussion of the construction and operation of a robotic surgical system, reference may be made to U.S. Pat. No. 8,828,023, entitled “Medical Workstation,” the entire contents of which are incorporated herein by reference.
[0064] With reference to
[0065] With reference to
[0066] The shaft member 68 of the surgical robotic arm 2 is supported on a base 70 of the robotic arm 2. The base 70 of the robotic arm 2 may include an axle 72 on which the shaft member 68 is supported, a plurality of links 74 coupled to the axle 72, and a connector 76 coupled to the plurality of links 74 of the base 70. The plurality of links 74 are configured to pivot relative to one another to adjust a position of the surgical instrument 10. The connector 76 of the base 70 is configured to be mechanically and electrically detachably coupled to the cart base 52.
[0067] With reference to
[0068] The first stand 100 includes first and second vertically-extending support columns 102, 104, and first and second booms 106, 108 extending between and interconnecting first and second support columns 102, 104. The first and second supports columns 102, 104 each has a first end portion 102a, 104a configured to support the plurality of elongate members 60, 62, 64 (
[0069] Each of the first and second booms 106, 108 has a first segment 106a, 108a coupled to the first end portion 102a of the first support column 102, and a second segment 106b extending perpendicularly relative to the first and second support columns 102, 104. The first segment 106a of the first boom 106 is hingedly coupled to the first support column 102, such that the first boom 106 may be pivoted between a first position (
[0070] With reference to
[0071] The second support column 104 may have a second end portion 104b having a pair of spaced-apart legs 114 configured to extend into the slot 58 (
[0072] With reference to
[0073] An exemplary method of assembling a new surgical robotic arm 3 to a surgical cart 50 utilizing the first and second stands 100, 200 described above will now be described. It can be assumed that the method described herein may be employed by a single clinician. With reference to
[0074] With reference to
[0075] With reference to
[0076] With reference to
[0077] With reference to
[0078] With reference to
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[0080] The rear face 302b of the first stand 302 and the front face 304a of the second stand 304 define a recess 306, 308 therein. The recess 306 of the first stand 302 is dimensioned for receipt of a first side 2a of the surgical robotic arm 2 and the recess 308 of the second stand 304 is dimensioned for receipt of a second side 2b of the surgical robotic arm 2. The recesses 306, 308 are shaped to match or compliment the overall shape of the surgical robotic arm 2 when in a collapsed state, as shown in
[0081] The storage assembly 300 may further include a plurality of legs 326a, 326b, 326c for supporting the first stand 302 and/or the second stand 304 in the upright position and for preventing tipping thereof. For example, the second stand 304 may include first and second larger legs 326a, 326b and a third smaller leg 326c each configured to be received in corresponding slits 328 defined in the bottom end portion 304c of the second stand 304. The legs 326a, 326b, 326c extend laterally outward from the front and rear faces 304a, 304b of the second stand 304 to resist tipping of the second stand 304 when the second stand 304 is in the upright position. The stands 302, 304 may assume any suitable shape, such as, for example, trapezoidal, triangular, semicircular, or the like. In other aspects, the stands 302, 304 may be equipped with wheels.
[0082] The second stand 304 includes a telescoping handle 330 slidably coupled to the rear face 304b thereof. The handle 330 is configured to move relative to the second stand 304 between a retracted position, in which the handle 304 does not project from a top end portion 304d of the second stand 304, and an extend position, in which the handle 330 projects from the top end portion 304d of the second stand 304. The handle 330 includes first and second shafts 332, 334 extending parallel with a height “h” of the second stand 304, which is defined between the top and bottom end portions 304c, 304d thereof. The first and second shafts 332, 334 are spaced laterally from one another and are slidably coupled to the rear face 304b of the second stand 304 via an eyebolt, a clip, or the like. The handle 330 further includes a crossbar 336 extending transversely between and interconnecting ends of the first and second shafts 332, 334. The cross bar 336 may be monolithically formed with the first and second shafts 332, 334. In some aspects, the first and second shafts 332, 334 may be angled relative to one another (e.g., splayed outwardly) or may be non-linear along their lengths, such as, for example, curved or bent.
[0083] In use, the surgical robotic arm 2 may be assembled to the surgical cart 50 (
[0084] With the first stand 302 removed from the second stand 304, the second stand 304 may be moved to a vertical or upright position. In aspects, the storage assembly 300 may be moved to the upright position while the first and second stands 302, 304 remain coupled to one another. Due to the surgical robotic arm 2 being supported by the second stand 304, moving the second stand 304 to the upright position also moves the surgical robotic arm 2 to the upright position. To move the second stand 304 to the upright position, the handle 330 is moved from the retracted position to the extended position and an upward-oriented force is applied to the crossbar 336 of the handle 330. The application of the upward-oriented force on the handle 330 pivots the second stand 304 from the horizontal position to the vertical position about the bottom end portion 304c of the second stand 304.
[0085] The second stand 304, with the surgical robotic arm 2 supported thereon, may be slid along a surface toward the surgical cart 50 (
[0086] While the storage assemblies of the present disclosure have been shown and described for use in cooperation with surgical robotic arm 2 that are supported on surgical carts 50 and the like, it is contemplated, and within the scope of the present disclosure for the storage assemblies to be used in cooperation with surgical robotic arms 2 that are directly/indirectly connected to or supported on an operating room bed or table.
[0087] While several embodiments of the disclosure have been shown in the drawings, it is not intended that the disclosure be limited thereto, as it is intended that the disclosure be as broad in scope as the art will allow and that the specification be read likewise. Any combination of the above embodiments is also envisioned and is within the scope of the claimed invention. Therefore, the above description should not be construed as limiting, but merely as exemplifications of particular embodiments. Those skilled in the art will envision other modifications within the scope and spirit of the claims appended hereto.