Joined body and method for manufacturing same
11433450 · 2022-09-06
Assignee
Inventors
- Yasuhiro Maeda (Kobe, JP)
- Kenichi Watanabe (Kobe, JP)
- Takayuki Kimura (Kobe, JP)
- Toru Hashimura (Kobe, JP)
Cpc classification
F16B9/07
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B17/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T403/4924
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16B5/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B21D39/206
PERFORMING OPERATIONS; TRANSPORTING
B21D39/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B21D39/06
PERFORMING OPERATIONS; TRANSPORTING
F16B9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A joined body includes: a first member having a pipe shape; and a second member including a wall portion having a plate shape, and a flange portion having a cylinder shape provided with an insertion hole through which the first member is inserted. In a state where the first member is inserted into the insertion hole of the flange portion of the second member, the first member and the second member are joined with the first member pipe-expanded. A material of the second member is larger than a material of the first member in a spring-back amount.
Claims
1. A joined body comprising: a first member having a pipe shape; and a second member including a wall portion having a plate shape, and a flange portion having a cylinder shape and provided with an insertion hole through which the first member is inserted, wherein in a joined state where the first member is inserted into the insertion hole of the flange portion of the second member, the first member and the second member are joined with the first member pipe-expanded, wherein a material of the second member has a larger spring-back amount than a material of the first member, and wherein an inner circumferential surface of the flange portion includes: a base portion connected to the wall portion; an abutting portion abutting on an outer circumferential surface of the first member in the joined state; an intermediate portion extending in an axial direction between and joining the base portion and the abutting portion; and a tip portion connected to the abutting portion and separated from the outer circumferential surface of the first member, the tip portion being inclined away from the abutting portion in the axial direction such that the inner circumferential surface of the flange portion expands at the tip portion, the tip portion forming a non-orthogonal inclination angle with respect to the axial direction; wherein the base portion of the flange portion abuts on the outer circumferential surface of the first member in the joined state; and wherein the tip portion is inclined away from the abutting portion and separated from the outer circumferential surface of the first member ata corner portion where the intermediate portion is joined to the abutting portion, the inner circumferential surface of the flange portion abuts on the outer circumferential surface of the first member at the corner portion in the joined state, and the inner circumferential surface of the flange portion does not abut on the outer circumferential surface of the first member at the tip portion in the joined state.
2. The joined body according to claim 1, wherein a dimension in the axial direction of the abutting portion is larger than a dimension in a thickness direction of the wall portion.
3. The joined body according to claim 1, wherein the wall portion includes a first surface from which the flange portion protrudes, and a second surface facing the first surface, wherein the inner circumferential surface of the flange portion includes a curved surface portion where the inner circumferential surface of the flange portion is connected at least to the second surface of the wall portion and expands toward the second surface, and wherein the curved surface portion of the flange portion abuts on the outer circumferential surface of the first member in the joined state.
4. The joined body according to claim 3, wherein: the abutting portion of the inner circumferential surface of the flange portion abuts on the outer circumferential surface of the first member on a tip side of the flange portion; and the intermediate portion includes a separation portion separated from the outer circumferential surface of the first member between the curved surface portion and the abutting portion.
5. The joined body according to claim 3, wherein the curved surface portion spreads to a tip side of the flange portion.
6. The joined body according to claim 1, wherein tensile strength of a material of the first member is smaller than tensile strength of a material of the second member.
7. The joined body according to claim 1, wherein Young's modulus of a material of the first member is larger than Young's modulus of a material of the second member.
8. A method for manufacturing a joined body according to claim 1, comprising: preparing the first member having a pipe shape, and the second member including the wall portion having a plate shape, and the flange portion having a cylinder shape and provided with the insertion hole through which the first member is inserted, the second member made of a material having a larger spring-back amount than a material of the first member; inserting the first member into the insertion hole of the flange portion of the second member; and pipe-expanding the first member in a radial direction toward the second member to join the first member and the second member by press-fitting.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODE FOR CARRYING OUT THE INVENTION
(19) Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
First Embodiment
(20) Referring to
(21) The first member 10 of the present embodiment is a substantially circular pipe-shaped member and is made of mild steel. Referring also to
(22) Referring to
(23) The flange portion 122 includes an insertion hole 122a, through which the first member 10 is inserted, the insertion hole 122a opening at both ends. The insertion hole 122a of the flange portion 122 has a shape corresponding to the outer shape of the first member 10. Specifically, the insertion hole 122a of the flange portion 122 has a shape similar to the outer shape of the first member 10 in a cross section orthogonal to the axial direction of the flange portion 122.
(24) The inner circumferential surface of the flange portion 122 includes a curved surface portion 122b on the base end side, that is, on the lowermost surface 21a side of the lower wall 21, and a tip portion 122d (abutting portion) separated from the outer circumferential surface of the first member 10 on the tip side.
(25) The curved surface portion 122b is formed by making a connected portion between the inner circumferential surface of the flange portion 122 and the lower surface 21 of the lower wall 21 into a protruding shape that expands toward the lower surface 21.
(26) The tip portion 122d extends toward one side in the axial direction and toward the outside in the radial direction of the flange portion 122. That is, at the tip portion 122d, the inner circumferential surface of the flange portion 122 expands in diameter. The tip portion 122d is formed by chamfering the inner circumferential surface of the end portion on one side of the flange portion 122 into a C-plane shape, for example.
(27) The inner circumferential surface of the flange portion 122 includes an intermediate portion 122c (separation portion) between the curved surface portion 122b and the tip portion 122d.
(28) In the joined body 1, the first member 10 is pipe-expanded in a state where the first member 10 is inserted into the insertion hole 122a of the second member 20, whereby the first member 10 and the second member 20 are joined together by press-fitting. In this state, the flange portion 122 of the second member 20 is fitted between the bulging portions 12A and 12B of the first member 10 and is prevented from coming off in the axial direction.
(29) In the following, a method for manufacturing the joined body 1 according to the present embodiment will be described with reference to
(30) As shown in
(31) In this state, a rubber member 30 is inserted into the first member 10. Here, the order of insertion is not particularly limited. That is, the rubber member 30 may be inserted into the first member 10, and then in that state, the first member 10 may be inserted into the insertion hole 122a of the flange portion 122 of the second member 20. The rubber member 30 has a cylindrical shape and has a size insertable into the first member 10. The outer shape of the rubber member 30 is similar to the inner shape of the first member 10 in a cross section perpendicular to the axial direction of the first member 10, and is preferably as large as possible. The rubber member 30 has flat surfaces orthogonal to the axial direction of the first member 10 at both ends in the longitudinal direction. The material of the rubber member 30 is preferably any one of urethane rubber, chloroprene rubber, CNR rubber (chloroprene rubber+nitrile rubber), and silicone rubber, for example. In addition, the hardness of the rubber member 30 is preferably 30 or more in Shore A.
(32) Next, pushers 40 are arranged at both ends of the rubber member 30. Each pusher 40 includes a pressing portion 41 that presses the rubber member 30. The pressing portion 41 has a cylindrical shape, and the end surface of the pressing portion 41 is a flat pressing surface. The pusher 40 is attached to a press device (not shown) or the like, and is driven by this press device to compress the rubber member 30 in the axial direction of the first member 10 as shown in
(33) After the first member 10 and the second member 20 are joined together by press-fitting, as shown in
(34) Comparing the first member 10 and the second member 20 from the viewpoint of the spring-back amount, the material of the second member 20 arranged outside (high tension steel) has a larger spring-back amount than the material of the first member 10 arranged inside (mild steel). Therefore, the second member 20 on the outer side pipe-contracts more greatly than the first member 10 on the inner side, and the second member 20 tightens the first member 10 more strongly, whereby the joining strength of the jointing by press-fitting is further improved. Here, the spring-back amount means the restoration amount when the material is deformed, and the deformation may be either plastic deformation or elastic deformation.
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(36) According to the present embodiment, since the spring-back amount of the cylindrical flange portion 122 of the second member 20 arranged outside the first member 10 is larger than the spring-back amount of the first member 10, the flange portion 122 tightens the first member 10, so that the joining strength can be improved.
(37) The inner circumferential surface of the flange portion 122 abuts on the outer circumferential surface of the first member 20 at the curved surface portion 122b. In addition, the inner circumferential surface of the flange portion 122 abuts on the outer circumferential surface of the first member 20 at a corner portion 122e formed by the lower end of the tip portion 122d and the upper end of the intermediate portion 122c. The intermediate portion 122c between the curved surface portion 122b and the tip portion 122d is separated from the outer circumferential surface of the first member 20.
(38) At the curved surface portion 122b, the inner circumferential surface of the flange portion 122 abuts on the outer circumferential surface of the first member 10 in the mode of surface contact (line contact in the cross section in the direction in which the flange portion protrudes), not in the mode of line contact (point contact in the cross section in the direction in which the flange portion protrudes). Therefore, the contact area between the first member 10 and the second member 20 increases. Due to the increase in the contact area, the contact pressure between the first member and the second member when a load is applied to the joined body can be reduced, and the durability of the joined body can be improved.
(39) In the present embodiment, in addition to the curved surface portion 122b, the corner portion 122e also abuts on the outer circumferential surface of the first member 10. However, the contribution of the abutment of this portion to the joining strength between the first member 10 and the second member is small. In addition, in the present embodiment, the protrusion amount h, from the upper surface 21a, of the lower wall 21 of the flange portion 122 is set to be larger than the dimension of the lower wall 21 in the thickness direction, but the contribution of this protrusion amount h to the joining strength between the first member 10 and the second member is small.
(40) According to the present embodiment, the mechanical engineering material characteristics can define the materials of the first member 10 and the second member 20. In particular, since the tensile strength is a factor that greatly affects the spring-back amount of the material, the tensile strength is significant in selecting the material from the viewpoint of the spring-back amount.
(41) In addition, as a modified example of the present embodiment, the material of the first member 10 may be high tension steel, and the material of the second member 20 may be an aluminum alloy.
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(43) According to this modified example, specifically, the tensile strength and Young's modulus being mechanical engineering material characteristics can define the materials of the first member 10 and the second member 20. In particular, since the tensile strength and Young's modulus are factors that greatly affect the spring-back amount, the tensile strength and Young's modulus are significant in selecting the material from the viewpoint of the spring-back amount.
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(45) In the alternative shown in
(46) As shown in
(47) In the alternative in
(48) The base portion 22b contracts in diameter upward in the drawing from the lower surface 21b side of the lower wall 21. The base portion 22b is formed by chamfering the inner circumferential surface of the flange portion 22 into a C-plane shape. The tip portion 22d of the flange portion 22 expands in diameter toward the tip of the flange portion 22. The tip portion 22d is formed by chamfering the inner circumferential surface of the flange portion 22 into a C-plane shape. The intermediate portion 22c is separated from the outer circumferential surface of the first member 20.
(49) The inner circumferential surface of the flange portion 22 abuts on the outer circumferential surface of the first member 10 at a corner portion 22e formed between the base portion 22b and the intermediate portion 22c. In addition, the inner circumferential surface of the flange portion 22 abuts on the outer circumferential surface of the first member 10 at a corner portion 22f formed between the intermediate portion 22c and the tip portion 22d. Any of the angles θd and θp of the corners 22e and 22f is an obtuse angle, whereby, as compared with the case where these angles θd and θp are right angles, that is, the case where the base portion 22b and the tip portion 22d are not tapered, the contact pressure between the outer circumferential surface of the first member 10 and the inner circumferential surface of the flange portion 22 can be reduced.
(50) The alternative in
Second Embodiment
(51) In the second embodiment described below, the same or similar elements as in the first embodiment are denoted by the same reference numerals, and detailed description thereof will be omitted. Furthermore, in the second embodiment, the same action and effect as those of the first embodiment are produced, except for the points particularly mentioned.
(52) Referring to
(53) Referring to
(54) The second member 20 includes a rectangular plate-shaped lower wall 21, and a cylindrical flange portion 122 formed in the central portion of the lower wall 21 and extending toward one side (lower side in
(55) In the present embodiment, the first member 10 is pipe-expanded in a state where the first member 10 is inserted into the insertion hole 122a of the flange portion 122 and the insertion hole 124a of the flange portion 124 of the second member 20, whereby the first member 10 and the second member 20 are joined together by press-fitting. The flange portion 122 of the lower wall 21 of the second member 20 is fitted between the bulging portions 12A and 12B of the first member 10, and the flange portion 124 of the upper wall 23 is fitted between the bulging portions 12C and 12D of the first member 10, whereby the first member 10 is prevented from coming off in the axial direction.
(56) In the following, a method for manufacturing the joined body 1 according to the present embodiment will be described with reference to
(57) As shown in
(58) Next, pushers 40 are arranged on both sides across the rubber members 30. The pusher 40 is attached to a press device (not shown) or the like, and is driven by this press device to compress the rubber member 30 in the axial direction of the first member 10 as shown in
(59) After the first member 10 and the second member 20 are joined together by press-fitting, as shown in
(60) In the following, a modified example of the second embodiment will be described with reference to
(61) In the modified example shown in
(62) In the second embodiment and its modified example, the flange portion may have forms as the alternatives shown in
(63) Although the present invention has been described above with the preferred embodiments, the present invention is not limited to the specific embodiments, and various modifications may be made within the scope of the gist of the present invention described in the claims.
(64) For example, the flange portion 22, 122, or 222 has an annular cross-sectional shape in the cross section orthogonal to the axial direction of the flange portion 22, 122, or 222 in the first and second embodiments, but may have a polygonal cross-sectional shape.
(65) In addition, the flange portion 122 does not have to be continuous in the circumferential direction.