COATING PROCESS OF SEGMENTED PAPER PULP BOTTLE BLANKS AND PRODUCTION PROCESS OF SEGMENTED PAPER PULP BOTTLES
20220274367 · 2022-09-01
Inventors
Cpc classification
B31B50/64
PERFORMING OPERATIONS; TRANSPORTING
B31B2105/00
PERFORMING OPERATIONS; TRANSPORTING
B31B50/594
PERFORMING OPERATIONS; TRANSPORTING
B31B2120/407
PERFORMING OPERATIONS; TRANSPORTING
B31F7/002
PERFORMING OPERATIONS; TRANSPORTING
B31B2120/404
PERFORMING OPERATIONS; TRANSPORTING
B31B2120/406
PERFORMING OPERATIONS; TRANSPORTING
International classification
B31B50/64
PERFORMING OPERATIONS; TRANSPORTING
B31B50/59
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A coating process of a segmented paper pulp bottle blank includes: S1, placing a film raw material into a bottle blank to be coated; S2, folding an upper edge of the film raw material to fix the upper edge onto a mouth of the bottom blank; S3, placing the bottle blank fixed with the film raw material into a coating mold; S4, placing a hot-air blowing pipe into the bottle blank; and S5, sucking air by the coating mold to absorb the bottle blank onto inner cavity walls of the coating mold, blowing in hot air by the hot-air blowing pipe to make the film raw materia1, after being heated and softened, to be expanded and adhered to the inner wall of the bottle blank, and finally opening the coating mold to take out a finished product. Moreover, a production process of a segmented paper pulp bottle is provided.
Claims
1. A coating process of a segmented paper pulp bottle blank, comprising: S1, placing a film raw material into a bottle blank to be coated; S2, folding an upper edge of the film raw material to fix the upper edge on a mouth of the bottle blank to be coated; S3, placing the bottle blank to be coated which is fixed with the film raw material into a coating mold; S4, inserting a hot-air blowing pipe into the bottle blank to be coated; and S5, sucking air by the coating mold to absorb the bottle blank to be coated onto inner cavity walls of the coating mold, blowing in hot air by the hot-air blowing pipe to make the film raw materia1, after being heated and soften by the hot air, be expanded and attached onto an inner wall of the bottle blank to be coated, and then opening the coating mold to take out a finished product.
2. The coating process according to claim 1, wherein in the step S5, a temperature of the hot air blown in by the hot-air blowing pipe is no less than 300 degrees Celsius (° C.).
3. The coating process according to claim 1, wherein the coating mold comprises a half-mold A, a half-mold B, a sealing plate A and a sealing plate B; the half-mold A and the half-mold B are mating with each other, a side of the half-mold A facing towards the half-mold B is defined with a bottle-receiving cavity A, a side of the half-mold B facing towards the half-mold A is defined with a bottle-receiving cavity B, the bottle-receiving cavity A and the bottle-receiving cavity B together define a coating cavity, a sidewall of the coating cavity are defined with a plurality of air-suction holes evenly arranged at intervals, another side of the half-mold A facing away from the half-mold B is sealingly connected to the sealing plate A, the sealing plate A and the half-mold A together define an air-suction cavity A, another side of the half-mold B facing away from the half-mold A is sealingly connected to the sealing plate B, the sealing plate B and the half-mold B together define an air-suction cavity B, an air-suction joint A is mounted on the sealing plate A and connected with the air-suction cavity A, and an air-suction joint B is mounted on the sealing plate B and connected with the air-suction cavity B.
4. The coating process according to claim 3, wherein the half-mold A and the half-mold B are defined with connection holes for connecting the air-suction cavity A and with the air-suction cavity B.
5. The coating process according to claim 3, wherein an outer wall of the sealing plate A is formed with a recess A for mounting the air-suction joint A, and the air-suction joint A is embedded and mounted in the recess A.
6. The coating process according to claim 3, wherein an outer wall of the sealing plate B is formed with a recess B for mounting the air-suction joint B, and the air-suction joint B is embedded and mounted in the recess B.
7. The coating process according to claim 3, wherein the plurality of air-suction holes are distributed in a rectangular array on the sidewall of the coating cavity.
8. A production process of a segmented paper pulp bottle, comprising: (i), preparing a bottle upper part blank and a bottle lower part blank individually, wherein an inner wall of the bottle lower part blank is provided with an inner ring-shaped step; (ii), placing the bottle upper part blank into a recess-processing mold to form an outer ring-shaped step on an outer wall of the bottle upper part blank, wherein the outer ring-shaped step is capable of connecting with the inner ring-shaped step on the bottle lower part blank; (iii), connecting the bottle lower part blank with the bottle upper part blank to obtain a bottle blank, and the outer ring-shaped step mating with the inner ring-shaped step; and (iv) coating the bottle blank through the coating process according to claim 1 to obtain a finished product.
9. The production process according to claim 8, wherein in the step (iii), during connecting the bottle lower part blank with the bottle upper part blank, coating a layer of adhesive on a surface of the outer ring-shaped step and then fitting the outer ring-shaped step into the inner ring-shaped step.
10. The production process according to claim 9, wherein the recess-processing mold comprises: a concave die, a convex die disposed on the concave die, and a flexible molding member disposed between the concave die and the convex die; the concave die is formed with a cavity bore, an inner sidewall of the cavity bore is formed with a cavity step portion, and a side of the convex die is provided with a convex die cover plate; and during molding, the convex die extends into the bottle upper part blank, and the flexible molding member squeezes an outer sidewall of the bottle upper part blank under an external force to form the outer ring-shaped step.
11. The production process according to claim 10, wherein the flexible molding member is a flexible bag, and the flexible bag is capable of being filled with a gas or a liquid; during the molding, filling the flexible bag with the gas or the liquid, and the flexible bag deforming and squeezing the outer sidewall of the bottle upper part blank to form the outer ring-shaped step.
12. The production process according to claim 10, wherein the flexible molding member is a flexible rubber; during the molding, downwardly squeezing the flexible rubber by the convex die cover plate, and the flexible rubber deforming and squeezing the outer sidewall of the bottle upper part blank to form the outer ring-shaped step.
13. The production process according to claim 10, wherein four corners of the concave die are fixedly mounted with guide columns perpendicular to an upper surface of the concave die respectively, four corners of the convex die cover plate are formed with guide grooves respectively, and the guide columns are slidably engaged with the guide grooves respectively.
14. The production process according to claim 13, wherein the bottle upper part blank is inserted into the cavity bore, and an outer diameter of the bottle upper part blank is equal to an inner diameter of the cavity bore.
15. The production process according to claim 14, wherein the flexible molding member is a ring-shaped structure, and the flexible molding member is arranged between the cavity step portion and the bottle upper part blank.
16. The production process according to claim 15, wherein a depth of the cavity bore is equal to a height of the bottle upper part blank, and the bottle upper part blank is in contact with a bottom of the cavity bore.
17. The production process according to claim 9, wherein the recess-processing mold comprises a rotating tray, an edge of the rotating tray is defined with four bottom die mounting grooves, the four bottom die mounting grooves respectively are fixedly connected bottom dies therein, a top die assembly is disposed above the rotating tray, one of the bottom dies rotated to a top-most position by the rotating tray is located just below the top die assembly, the top die assembly is movably connected six sets of squeezing components therein, an inner die is fixedly connected in the top die assembly, a downward pressing sleeve is disposed above the top die assembly, and an inner wall of the downward pressing sleeve abuts against the six sets of squeezing components.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF REFERENCE NUMERALS
[0059] a1—half-mold A, a2—half-mold B, a3—sealing plate A, a4—sealing plate B, a5—air-suction joint A, a6—air-suction joint B, a7—air-suction cavity A, a8—air-suction cavity B, a9—coating cavity, a10—air-sunction hole, a11—connection hole;
[0060] b1—concave die, b101—cavity bore, b102—cavity step portion, b103—guide column, b2—convex die, b201—convex die cover plate, b202—guide groove, b3—flexible molding member;
[0061] c1—rotating tray, c2—bottom die mounting groove, c3—bottom die, c31—bottom die fixing plate, c32—bottom die sleeve, c33—bottle mouth limit groove, c34—bottle mouth limit block, c4—top die assembly, c41—top die sleeve, c42—limit hole, c43—connection post, c44—top die mounting plate, c45—inner die mounting hole, c46—inner die limit groove, c5—squeezing component, c51—arc-shaped squeeze block, c52—threaded hole, c53—stud, c54—limit plate, c55—mounting groove, c56—limit column, c57—return spring, c58—mounting hole, c59—pulley, c6—inner die, c61—guide sleeve, c62—limit sleeve, c63—fixing column, c64—inner die fixing plate, c7—downward pressing sleeve, c8—downward pressing assembly mounting groove, c9—rotating mechanism mounting groove, c10—rotating mechanism fixing plate, c11—rotation electric motor, c12—support;
[0062] d1—bottle upper part blank, d11—outer ring-shaped step.
DETAILED DESCRIPTION OF EMBODIMENTS
[0063] The present disclosure will be further described below with reference to the accompanying drawings, but the protection scope of the present disclosure is not limited to the following description.
[0064] As illustrated in
[0065] S1, placing a film raw material into a bottle blank to be coated;
[0066] S2, folding an upper edge of the film raw material to fix the upper edge of the film raw material onto a mouth of the bottle blank to be coated;
[0067] S3, placing the bottle blank to be coated which is fixed with the film raw material into a coating mold;
[0068] S4, inserting a hot-air blowing pipe into the bottle blank to be coated;
[0069] S5, sucking air by the coating mold to absorb the bottle blank to be coated onto inner cavity walls of the coating mold, blowing in hot air by the hot-air blowing pipe to make the film raw materia1, after being heated and soften by the hot air, be expanded and attached onto an inner wall of the bottle blank to be coated, and then opening the coating mold to take out a finished product.
[0070] In some embodiments, in the step S5, a temperature of the hot air blown in by the hot-air blowing pipe is no less than 300 degrees Celsius (° C.).
[0071] In some embodiments, as illustrated in
[0072] In some embodiment, as illustrated in
[0073] In some embodiments, an outer wall of the sealing plate A a3 is formed with a recess A (also referred to as first recess) for mounting the air-suction joint A a5, and the air-suction joint A a5 is embedded and mounted into the recess A. The air-suction joint A a5 employs the embedded mounting manner, which makes it easier to ensure the tightness and prevent air leakage in the air-suction cavity A a7.
[0074] In some embodiments, an outer wall of the sealing plate B a4 is formed with a recess B (also referred to as second recess) for mounting the air-suction joint B a6, and the air-suction joint B a6 is embedded and mounted into the recess B. The air-suction joint B a6 employs the embedded mounting manner, which makes it easier to ensure the tightness and prevent air leakage in the air-suction cavity B a8.
[0075] In some embodiments, as illustrated in
[0076] Before introducing a production process of a segmented paper pulp bottle, it is necessary to explain the segmented paper pulp bottle. In particular, the segmented paper pulp bottle includes a bottle upper part blank d1, a bottle lower part blank mating with the bottle upper part blank d1, and an inner coating attached onto inner sides of the bottle upper part blank d1 and the bottle lower part blank. The bottle upper part blank d1 and the bottle lower part blank both can be fabricated by molding. A structure of the bottle upper part blank d1 before being formed with an outer ring-shaped step d11 is shown in
[0077] A production process of a segmented paper pulp bottle may include steps (i)˜(iv) as follows.
[0078] (i), preparing a bottle upper part blank and a bottle lower part blank individually, an inner wall of the bottle lower part blank being provided with an inner ring-shaped step;
[0079] (ii), placing the bottle upper part blank into a recess-processing mold to form an outer ring-shaped step, capable of connecting with the inner ring-shaped step on the bottle lower part blank, on an outer wall of the bottle upper part blank;
[0080] (iii), connecting the bottle lower part blank with the bottle upper part blank to obtain a bottle blank, and the outer ring-shaped step mating with the inner ring-shaped step;
[0081] (iv), coating the bottle blank through the coating process of a segmented paper pulp bottle blank as described above, to obtain a finished product.
[0082] In some embodiments, in the step (iii), during connecting the bottle lower part blank with the bottle upper part blank, a layer of adhesive is coated on a surface of the outer ring-shaped step, and then the outer ring-shaped step is fitted into the inner ring-shaped step. The adhesive should be food grade. Of course, this step can be omitted and it can be fixed by adhesion of an inner film or by other methods. Of course, an automated equipment for applying the layer of adhesive onto the surface of the outer ring step is the prior art and can be used directly, and thus it is not described in detail herein.
[0083] In the step (ii), the recess-processing mold may have two embodiments as follows.
Embodiment 1
[0084] As illustrated in
[0085] An implementation of the flexible molding member b3 is that, as illustrated in
[0086] Another implementation of the flexible molding member b3 is that, as illustrated in
[0087] In some embodiments, as illustrated in
[0088] In some embodiments, as illustrated in
[0089] In the illustrated embodiment, the cross-section of the bottle upper part blank d1 is circular, and therefore the flexible molding member b3 is a ring-shaped structure, and the flexible molding member b3 is arranged between the cavity step portion b102 and the bottle upper part blank d1.
[0090] In some embodiments, the convex die b2 and the convex die cover plate b201 are integrally formed, i.e., are a one-piece structure, a cross-section profile of the convex die cover plate b201 and a cross-section profile of the concave die b1 are rectangles, and sizes of the two rectangles are the same.
[0091] In some embodiments, a depth of the cavity bore b101 is equal to a height of the bottle upper part blank d1, and the bottle upper part blank d1 is in contact with a bottom of the cavity bore b101, so as to achieve an axial positioning of the bottle upper part blank d1 in the cavity bore b101.
Embodiment 2
[0092] As illustrated in
[0093] The squeezing component c5 inc1udes an arc-shaped squeeze block c51, a central angle corresponding to the arc-shaped squeeze block c51 is 60 degrees, a middle portion of an outer side of the arc-shaped squeeze block c51 is provided with a threaded hole c52, an internal thread of the threaded hole c52 is connected with a stud c53, a side of the stud c53 is fixedly connected with a limit plate c54, a middle portion of limit plate c54 is defined with a mounting slot c55, a limit column c56 is fixed in the mounting slot c55, a return spring c57 is sleeved on the limit column c56, a side of the limit plate c54 facing away from the stud c53 is provided with a mounting hole c58, a pulley c59 is rotatably connected in the mounting hole c58, and the pulley c59 abuts against the inner wall of the downward pressing sleeve c7.
[0094] In some embodiments, as illustrated in
[0095] In some embodiments, as illustrated in
[0096] In some embodiments, as illustrated in
[0097] In some embodiments, as illustrated in
[0098] In some embodiments, as illustrated in
[0099] Specifically, a side of the rotating mechanism fixing plate c10 facing away from the rotating mechanism mounting groove c9 is connected to an output end of a reducer, and an input end of the reducer is connected to an output end of a rotation electric motor c11.
[0100] In some embodiments, as illustrated in
[0101] In assembling, the arc-shaped squeeze blocks c51 first are placed in the top die sleeve c41, the central angle corresponding to each of the arc-shaped squeeze blocks c51 is 60 degrees, the middle portion of each of the arc-shaped squeeze blocks c51 is provided with the threaded hole c52, the internal thread of the threaded hole c52 is used to connect the stud c53, the arc-shaped squeeze block c51 is screwed on the stud c53, one side of the stud c53 is fixedly connected with the limit plate c54, the middle portion of the limit plate c54 is defined with the mounting slot c55, the middle portion of the mounting slot c55 is fixedly connected with the limit column c56, the outer surface of the limit column c56 is sleeved with the return spring c57, the limit plate c54 and the limit column c56 pass through the limit hoe c42, the return spring c57 abuts against the block plate in the limit hole c42 to supply a return force for the arc-shaped squeeze block c51 to move outwards, the side of the limit plate c54 facing away from the stud c53 is defined with the mounting hole c58, the pulley c59 is rotatably connected in the mounting hole c58, and the pulley c59 abuts against the inner wall of the downward pressing sleeve c7.
[0102] The lifting assembly and the downward pressing assembly are mature technologies, each of which can be a cylinder assembly, a hydraulic telescopic rod assembly, an electric push rod assembly, etc., and thus will be not described herein.
[0103] Specifically, the bottle upper part blank d1 is placed into the bottom die sleeve c32, then the rotation electric motor c11 drives the rotating tray c1 to rotate, so that the bottom die sleeve c32 placed with the bottle upper part blank d1 is rotated to the top-most position, and then the lifting assembly on the bottom of the rotation electric motor c11 drives the bottle upper part blank d1 to move upwards so that the bottle upper part blank d1 is fixed through the bottom die sleeve c32, the top die sleeve c41 and the limit sleeve c62 and thereby ensuring a normal production of the outer ring-shaped step d11. Afterwards, the downward pressing assembly disposed above the downward pressing sleeve c7 is used to press the downward pressing sleeve c7, and during the process of the downward pressing sleeve c7 being pressed downwardly, the pulleys c59 roll on the inner wall of the downward pressing sleeve c7 to force the six sets of squeezing components c5 to move inwards. Since the central angles of the six arc-shaped squeeze blocks c51 all are 60 degrees, the six arc-shaped squeeze blocks c51 cooperatively form a complete circle after being squeezed, so that the outer surface of the bottle upper part blank d1 can be squeezed to form an outer ring-shaped step d11, achieving the purpose of simple production and good production effect. After forming the outer ring-shaped step d11, the downward pressing sleeve c7 is lifted upwards by the downward pressing assembly, because the return springs c57 are blocked by the block plates in the limit holes c42, the return springs c57 will push the squeezing components c5 to move outwards, so as to separate the arc-shaped squeeze blocks c51 from the bottle upper part blank d1. Subsequently, the lifting assembly drives the bottom die c5 to move downwards, and then the rotation electric motor c11 drives the rotating tray c1 to rotate, so as to rotate the processed bottle upper part blank d1 to the bottom-most position and unload the processed bottle upper part blank d1, which can realize the purpose of high mechanization and improve the production efficiency.
[0104] Although the embodiments of the present disclosure have been shown and described, for those skilled in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these illustrated embodiments without departing from the principle and spirit of the present disclosure, and the scope of the present disclosure is defined by the appended claims and their equivalents.