INTERNAL COMBUSTION ENGINE AND METHOD FOR OPERATING AN ELECTROMECHANICAL CAMSHAFT ADJUSTER

Abstract

An internal combustion engine comprises a crankshaft, at least one camshaft adjustable electromechanically by an actuating gearing, an engine control unit, and a camshaft control unit for controlling an actuating motor which operates the actuating gearing. The engine control unit is linked to a device for detecting the angular position of the crankshaft, and the camshaft control unit is linked to the engine control unit. A device for detecting a reference position of the camshaft and a device for detecting the angular position of the shaft of the actuating motor are provided as sole mechanisms for detecting the angular position of the camshaft. The camshaft control unit is designed to determine the phase angle of the camshaft in relation to the crankshaft on the basis of the information items provided by said devices in combination with the detected angular position of the crankshaft and the transmission ratio of the actuating gearing.

Claims

1: A method for operating an electromechanical camshaft adjuster, having an actuating gearing, of an internal combustion engine having a crankshaft and a camshaft, the method comprising: continuously detecting an angular position of the crankshaft, wherein an incremental detection of angular changes takes place starting from a detected angular reference position; writing the detected angular positions of the crankshaft into a first ring buffer, which is rewritten recurrently; detecting a reference position of the camshaft; assigning a point in time at which the reference position of the camshaft was given to an angular position of the crankshaft with help of data stored in the first ring buffer and related to the point in time; with reference to said point in time, detecting changes in an angular position of a rotor of an electric motor driving an adjusting shaft of the actuating gearing and writing the changes into a further ring buffer; calculating a current angular position of the camshaft from the detected angular changes of the rotor, taking into account a transmission ratio of the actuating gearing, and assigning the current angular position of the camshaft to a current angular position of the crankshaft; and calculating a phase difference between the current angular position of the crankshaft and the current angular position of the camshaft, and using the difference to control the electric motor driving the adjusting shaft.

2: The method according to claim 1, wherein the phase difference is determined exclusively on a basis of the detected angular positions of the crankshaft and detected angular positions of the adjusting shaft, without measurement on an output side of the actuating gearing going beyond the detection of the reference position of the camshaft.

3: The method according to claim 1, wherein an angular position of the adjusting shaft driven by the electric motor is detected via a crankshaft angle of 720°.

4: The method according to claim 1, wherein the detection of angular changes of the crankshaft is performed with a finer resolution than the detection of changes of the angular position of the rotor of the electric motor.

5: The method according to claim 4, wherein the calculation of the angular position of the camshaft, which is performed taking into account the transmission ratio of the actuating gearing, is carried out with an accuracy which is at least a factor of 5 higher than the detection of the angular position of the crankshaft.

6: The method according to claim 4, wherein angular positions of both the crankshaft and the rotor of the electric motor, which lie between two positions discretely distinguishable from one another with aid of sensor signals, are determined approximately by calculation through temporal extrapolation.

7: An internal combustion engine, comprising: a crankshaft; a camshaft adjustable electromechanically by an actuating gearing; an engine control unit; and a camshaft control unit configured for controlling an actuating motor which operates the actuating gearing, wherein the engine control unit is linked to a first device for detecting an angular position of the crankshaft, and the camshaft control unit is linked to the engine control unit, and wherein a second device for detecting a reference position of the camshaft and a third device for detecting an angular position of a shaft of the actuating motor are provided as sole means for detecting an angular position of the camshaft, and the camshaft control unit is configured to determine a phase angle of the camshaft in relation to the crankshaft on a basis of information items provided by said first, second and third devices in combination with the detected angular position of the crankshaft and a transmission ratio of the actuating gearing.

8: The internal combustion engine according to claim 7, wherein the actuating motor is a permanent-magnet synchronous motor.

9: The internal combustion engine according to claim 7, wherein the engine control unit comprises a ring buffer having two memory areas provided for recording different edges of a crankshaft trigger wheel detected during rotation of the crankshaft.

10: The internal combustion engine according to claim 7, wherein the camshaft control unit comprises a ring buffer having two memory areas including a first memory area for recording an amount of angular changes of the shaft of the actuating motor and a second memory area for recording changes in a direction of rotation.

11: An internal combustion engine comprising: a crankshaft; an actuating gearing; an electric motor configured for operating the actuating gearing, the electric motor including a rotor; a camshaft adjustable electromechanically by the actuating gearing; an engine control unit; a camshaft control unit configured for controlling the electric motor; a first detector configured for detecting an angular position of the crankshaft and for providing the angular position of the crankshaft to the engine control unit; a second detector configured for detecting a reference position of the camshaft and for providing the reference position of the camshaft to the engine control unit; and a third detector for detecting an angular position of the rotor of the electric motor and for providing the angular position of the rotor to the camshaft control unit, the engine control unit configured for providing a relationship between a reference position of the crankshaft and the reference position of the camshaft and transmitting the relationship asynchronously to the camshaft control unit; the camshaft control unit being configured for determining a phase value of the camshaft in relation to the crankshaft based on the relationship provided by the engine control unit, the detected angular position of the crankshaft, the detected angular position of the rotor and a transmission ratio of the actuating gearing.

12: The internal combustion engine recited in claim 11 wherein the first detector includes a crankshaft sensor connected to the engine control unit and a crankshaft trigger wheel fixed to the crankshaft, the crankshaft sensor configured for scanning the crankshaft trigger wheel.

13: The internal combustion engine recited in claim 12 wherein the second detector includes a camshaft sensor connected to the engine control unit and a camshaft trigger disk fixed to the camshaft, the camshaft sensor configured for scanning the camshaft trigger disk.

14: The internal combustion engine recited in claim 13 wherein the camshaft trigger disk is configured for providing data at a different frequency than the crankshaft trigger wheel.

15: The internal combustion engine recited in claim 14 wherein the camshaft trigger disk is configured for providing data less frequently than the crankshaft trigger wheel.

16: The internal combustion engine recited in claim 15 wherein the crankshaft trigger wheel includes a plurality of teeth measured by the crankshaft sensor and the camshaft trigger disk includes a protrusion measured by the camshaft sensor.

Description

BRIEF SUMMARY OF THE DRAWINGS

[0027] In the following, an exemplary embodiment of the present disclosure is explained in more detail by means of a drawing. The figures show the following in an, in parts, roughly schematized manner:

[0028] FIG. 1 shows an overview of the components of an internal combustion engine with an electromechanical camshaft adjuster,

[0029] FIG. 2 shows the interaction between an engine control unit and a camshaft control unit of the internal combustion engine,

[0030] FIGS. 3 and 4 show correlations between measurements on the crankshaft of the internal combustion engine and on components of the camshaft adjuster,

[0031] FIG. 5 shows data connections between different components of the internal combustion engine.

DETAILED DESCRIPTION

[0032] An internal combustion engine constructed as an in-line engine and identified overall with the reference sign 1 comprises a crankshaft 2 and two camshafts 3, 4, namely an intake camshaft 3 and an exhaust camshaft 4. Deviating from the exemplary embodiment shown, the internal combustion engine could also be a reciprocating piston engine of a different design, for example a V-engine, which has two intake and two exhaust camshafts.

[0033] The camshafts 3, 4 are driven by the crankshaft 2 via chain gears 5, 6. Each camshaft 3, 4 is adjustable by means of an electromechanical camshaft adjuster 7, 8. The camshaft adjusters 7, 8 each have as actuating gearing 9, 10 a three-shaft gearing constructed as a harmonic drive. A shaft on the input side of the actuating gearing 9, 10 is driven by the chain gears 5, 6. The shaft of the actuating gearing 9, 10 on the output side is connected to the camshaft 3, 4 to be adjusted in a non-rotatable manner. A third shaft of each actuating gearing 9, 10 can be driven by an electric motor 11, 12 associated with the respective camshaft adjuster 7, 8. Here, the motor shaft of the electric motor 11, 12, marked 29, on which a rotor 28 is mounted, is coupled to the third shaft of the actuating gearing 9, 10 in a non-rotatable manner, optionally via a compensating coupling. In the exemplary embodiment, the so-called third shaft is an inner ring of a wave generator of the actuating gearing 9, 10 designed as a harmonic drive.

[0034] The electric motors 11, 12 are connected to a camshaft control unit 17 via connection lines 13 and signal lines 14. Plug connections of the electric motor 11, 12 for the connection lines 13 are marked with 15, and plug connections for the signal lines 14 with 16. The aforementioned lines 13, 14 are connected to a plug connection 18 of the camshaft control unit 17. Hall signals HSA, HSB, HSC, which are obtained with the aid of Hall sensors, are transmitted via the signal lines 14 and provide information items on changes in the angular position of the rotor 28. The Hall sensors are attributable to a rotor position detection device marked as a whole with 44.

[0035] The camshaft control unit 17 is connected to the engine control unit, marked with 21, of the internal combustion engine 1 via a data bus 19, namely a CAN bus, and a signal line 20. A crankshaft sensor 23 is connected to the engine control unit 21 via a line 22. The crankshaft sensor 23 scans a crankshaft trigger wheel 27 which is fixed to the crankshaft 2. Further, sensors 24, 25 are connected to the engine control unit 21, each of which interacts with a trigger disk 26 connected to a camshaft 3, 4.

[0036] FIG. 2 illustrates data processing operations in the engine control unit 21 (left) and in the camshaft control unit 17 (right). As can be seen from the illustration, the signal generated by means of the trigger disk 26 is processed within the engine control unit 21. In the exemplary embodiment, the trigger disk 26 has a single protrusion 32. An edge of the protrusion 32 is marked with 33. The edge 33 of the trigger disk 26 provides a camshaft trigger in a known manner. A logical link is established between the camshaft trigger and the scanning of the crankshaft trigger wheel 27.

[0037] The crankshaft trigger wheel 27 has teeth 35 which, together with an adjacent gap located between two teeth 35, each cover an angle of 6°. A recess 36 is formed by omitting two teeth, wherein the first tooth 35 adjacent to the recess 36 is a reference mark 34. The signal detected by means of the reference mark 34 is also referred to as the TD signal. A copy of this TD signal, to which a further mark can be added, is sent from the engine control unit 21 to the camshaft control unit 17 via the signal line 20. Within the camshaft control unit 17, the TD signal indicating a reference angular position of the crankshaft is logically linked to features of the electric motor 11, 12.

[0038] FIG. 2 shows permanent magnets 30 and windings 31 of the electric motor 11, 12. A possible course of Hall signals HSA, HSB, HSC, which provide information items about changes in the angular position of the rotor 28, is recorded in FIG. 3. Each combination of the Hall signals HSA, HSB, HSC corresponds to a bit pattern BM, in the exemplary embodiment the bit patterns 010, 011, 001, 101, 100 and 110. With each change in the bit pattern BM, a pattern counter MC is incremented, in the exemplary embodiment from the value 42 to the value 47. Since each Hall signal HSA, HSB, HSC can assume the value 0 or 1 and six pairs of poles are present, a total of 2.3.6=36 states can be distinguished from one another during one revolution of the motor shaft 29. Each state thus corresponds to an angle of 360°: 36=10°. This angular resolution is thus coarser than the angular resolution realized on the crankshaft 2 with the aid of the crankshaft trigger wheel 27. In fact, much higher angular resolutions can be achieved by extrapolation, as will be explained below with reference to FIG. 4:

[0039] A rising edge Fs and a falling edge Ff are given by each tooth 35. The angular distance between two adjacent rising edges Fs is 6°, as already explained. The time difference required for the crankshaft 2 to rotate by 6°, i.e. to continue rotating by one tooth 35, is denoted by tdK. With a good approximation, it can be assumed that the crankshaft speed does not change during further rotation by one tooth 35. Thus, a time interval denoted by tpK, which indicates a partial period of time when the crankshaft 2 continues to rotate from one tooth 35 to the next tooth 35, can be used to calculate any angular position of the crankshaft 2 lying between two teeth 35. In this way, as illustrated in FIG. 4, the camshaft reference position designated Cmr, i.e. the angular position of the camshaft 3, 4 at which the edge 33 is detected, can also be assigned to an exact angular position of the crankshaft 2.

[0040] In a comparable manner, the bit patterns BM generated during operation of the electric motor 11, 12 and the pattern counter MC are used to extrapolate angular positions of the camshaft 3, 4. In the case of the camshaft 3, 4, tdN denotes the time period within which one and the same bit pattern BM is present, corresponding to an angle of rotation of the camshaft 3, 4 by 10°. Smaller time intervals tpN, which are measured during the application of one and the same bit pattern BM, are used to calculate the further rotation of the camshaft 3, 4 within the aforementioned angular range of 10°. This calculation also assumes that the motor shaft 29 rotates within the relevant angular range, here the 10° range, at an approximately constant angular velocity.

[0041] With regard to the interaction of measurements on the crankshaft 2 and the camshaft adjuster 7, 8, reference is made below to FIG. 5. The detection of the reference mark 34 of the crankshaft trigger wheel 27 indicates a crankshaft reference position Crr. Reaching the crankshaft reference position Crr is recorded in a ring buffer 41 of the engine control unit 21. The ring buffer 41 comprises memory areas 42, 43, for continuously recording the detection of falling edges Ff and rising edges Fs. Events corresponding to at least one crankshaft revolution can be written into the ring buffer 41.

[0042] Compared to the crankshaft trigger wheel 27, the trigger disk 26 supplies the camshaft 3, 4 with data with a much lower frequency. The detection of the edge 33 on the trigger disk 26 is related in time to the angular position of the crankshaft 2, as illustrated in FIG. 5, wherein this relationship can be established in a simple manner by counting the teeth 35 which have been detected by the crankshaft sensor 23 from the crankshaft reference position Crr. The engine control unit 21 provides the relation between the crankshaft reference position Crr and the camshaft reference position Cmr and transmits it asynchronously to the camshaft control unit 17 via the data bus 19.

[0043] The camshaft control unit 17 comprises an evaluation unit 37, marked with XOR in FIG. 5, which evaluates the Hall signals HSA, HSB, HSC, wherein the direction of rotation of the rotor 28 is also detected. The detected data is written into a ring buffer 38 of the camshaft control unit 17. The ring buffer 38 comprises a memory area 39 for information items indicating the amount of angular changes of the rotor 28, also commonly referred to as speed signals, and a memory area 40 for direction signals, that is, signals indicating the direction of rotation of the rotor 28.

[0044] The data stored in the various memory areas 39, 40 are used, based on the known relation between the reference positions Crr, Cmr, as well as on the transmission ratio of the actuating gearing 9, 10, which is also known, to calculate the phase value designated AP, i.e. the phase relation between camshaft 3, 4 and crankshaft 2. The complete, precise calculation of the phase value AP is thus performed without any measurement on the camshaft 3, 4, apart from the detection of the camshaft reference position Cmr by detecting the edge 33 of the trigger disk 26. Deviating from the exemplary embodiment, the trigger disk 26 can also be located elsewhere on the internal combustion engine 1, wherein a trigger signal is generated, for example, once per camshaft revolution or once per crankshaft revolution.

LIST OF REFERENCE SIGNS

[0045] 1 Internal combustion engine [0046] 2 Crankshaft [0047] 3 Camshaft [0048] 4 Camshaft [0049] 5 Chain gears [0050] 6 Chain gears [0051] 7 Camshaft adjuster [0052] 8 Camshaft adjuster [0053] 9 Actuating gearing [0054] 10 Actuating gearing [0055] 11 Electric motor [0056] 12 Electric motor [0057] 13 Connection line [0058] 14 Signal line [0059] 15 Plug connection for connection lines [0060] 16 Plug connection for signal lines [0061] 17 Camshaft control unit [0062] 18 Plug connection of the camshaft control unit [0063] 19 Data bus [0064] 20 Signal line [0065] 21 Engine control unit [0066] 22 Line [0067] 23 Crankshaft sensor [0068] 24 Sensor [0069] 25 Sensor [0070] 26 Trigger disk [0071] 27 Crankshaft trigger wheel [0072] 28 Rotor [0073] 29 Motor shaft [0074] 30 Permanent magnet [0075] 31 Winding [0076] 32 Protrusion [0077] 33 Edge [0078] 34 Reference mark [0079] 35 Tooth [0080] 36 Recess [0081] 37 Evaluation unit [0082] 38 Ring buffer of the camshaft control unit [0083] 39 Memory area [0084] 40 Memory area [0085] 41 Ring buffer of the engine control unit [0086] 42 Memory area [0087] 43 Memory area [0088] 44 Rotor position detection device [0089] AP Phase value [0090] BM Bit pattern [0091] Crr Crankshaft reference position [0092] Cmr Camshaft reference position [0093] Ff Falling edge [0094] Fs Rising edge [0095] HSA Hall signal [0096] HSB Hall signal [0097] HSC Hall signal [0098] MC Pattern counter [0099] TD TD signal [0100] tdK Time difference from certain position of the crankshaft [0101] tdN Time difference from certain position of the camshaft [0102] tpK Time interval, related to two specific crankshaft positions [0103] tpN Time interval, related to two specific camshaft positions