METHOD FOR PARTIALLY REGENERATING CATALYST FOR METHANOL AND/OR DIMETHYL ETHER-TO-OLEFIN AND METHOD FOR METHANOL AND/OR DIMETHYL ETHER-TO-OLEFIN
20220274099 · 2022-09-01
Inventors
- Jinling ZHANG (Dalian City, Liaoning Province, CN)
- Mao YE (Dalian City, Liaoning Province, CN)
- Zhongmin LIU (Dalian City, Liaoning Province, CN)
- jIBIN ZHOU (Dalian City, Liaoning Province, CN)
- Tao ZHANG (Dalian City, Liaoning Province, CN)
- Xiangao WANG (Dalian City, Liaoning Province, CN)
- Hailong TANG (Dalian City, Liaoning Province, CN)
- Jing WANG (Dalian City, Liaoning Province, CN)
Cpc classification
C07C1/20
CHEMISTRY; METALLURGY
Y02P30/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P20/584
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J38/14
PERFORMING OPERATIONS; TRANSPORTING
C07C1/20
CHEMISTRY; METALLURGY
B01J29/85
PERFORMING OPERATIONS; TRANSPORTING
B01J38/30
PERFORMING OPERATIONS; TRANSPORTING
Y02P30/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B01J29/85
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Disclosed is a method for partially regenerating a catalyst for methanol and/or dimethyl ether-to-olefin. The method comprises: introducing a mixed gas into a regenerated region containing a catalyst to be regenerated, and subjecting same to a partial regeneration reaction to obtain a regenerated catalyst, wherein the mixed gas contains water vapor and air; and in the regenerated catalyst, the coke content of at least part of the regenerated catalyst is greater than 1%. The method utilizes the coupling of a mixed gas of water vapor and air to activate a deactivated catalyst, selectively eliminate part of a coke deposit in the catalyst to be regenerated, and obtain a partially regenerated catalyst for methanol-to-olefin. Another aspect of the present invention is that further provided is a method for methanol and/or dimethyl ether-to-olefin by using the partially regenerated catalyst for methanol-to-olefin regenerated by means of the method.
Claims
1-10. (canceled)
11. A method for partially regenerating the catalyst for methanol and/or dimethyl ether-to-olefin comprising: passing a mixed gas into a regeneration zone containing a catalyst to be regenerated, and carrying out a partial regeneration reaction to obtain a regenerated catalyst; wherein the mixed gas comprises water vapor and air; and in the regenerated catalyst, at least a part of the regenerated catalyst has a coke content of greater than 1%.
12. The method for partially regenerating the catalyst for methanol and/or dimethyl ether-to-olefin according to claim 11, wherein a volume ratio of water vapor to air in the mixed gas ranges from 1:0.001 to 1:0.8; preferably, the volume ratio of water vapor to air in the mixed gas ranges from 1:0.01 to 1:0.5; further preferably, the volume ratio of water vapor to air in the mixed gas ranges from 1:0.01 to 1:0.14.
13. The method for partially regenerating the catalyst for methanol and/or dimethyl ether-to-olefin according to claim 11, wherein, in the partial regeneration reaction, a contact time between the mixed gas and the catalyst to be regenerated ranges from 10 min to 200 min.
14. The method for partially regenerating the catalyst for methanol and/or dimethyl ether-to-olefin according to claim 11, wherein at least a part of the regenerated catalyst has a coke content ranging from 1.1% to 8%; preferably, the regenerated catalyst has a coke content ranging from 2.8% to 7.5%.
15. The method for partially regenerating the catalyst for methanol and/or dimethyl ether-to-olefin according to claim 11, wherein, a space velocity of water vapor in the mixed gas passed into a regenerator ranges from 0.1 h.sup.−1 to 10 h.sup.−1, and a space velocity of air ranges from 0.01 h.sup.−1 to 6 h.sup.−1.
16. The method for partially regenerating the catalyst for methanol and/or dimethyl ether-to-olefin according to claim 11, wherein the partial regeneration reaction is carried out under a temperature ranging from 500° C. to 700° C.; preferably, the partial regeneration reaction is carried out under a temperature ranging from 600° C. to 680° C.
17. The method for partially regenerating the catalyst for methanol and/or dimethyl ether-to-olefin according to claim 11, wherein the catalyst to be regenerated has a coke content ranging from 6% to 14%.
18. A method for methanol and/or dimethyl ether-to-olefin, which adopts fluidized bed reaction process, comprising: partially regenerating the catalyst to be regenerated using the method for partially regenerating the catalyst for methanol and/or dimethyl ether-to-olefin according to claim 11.
19. The method for methanol and/or dimethyl ether-to-olefin according to claim 18, wherein the method comprises following steps: passing a feed gas comprising methanol and/or dimethyl ether into a fluidized bed reactor containing a catalyst for methanol-to-olefin to perform methanol-to-olefin reaction; transporting the catalyst to be regenerated to the regeneration zone, and passing the mixed gas into the regeneration zone to perform partial regeneration reaction to obtain the regenerated catalyst; recycling the regenerated catalyst to the fluidized bed reactor.
20. The method for methanol and/or dimethyl ether-to-olefin according to claim 19, wherein the catalyst for methanol-to-olefin comprises silicoaluminophosphate molecular sieve.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0054] The present application will be described in detail below with reference to the examples, but the present application is not limited to these examples.
[0055] The catalyst used in the present application is the commercially available catalyst for methanol-to-olefins.
[0056] The method for determining the coke content of the catalyst is as follows.
[0057] The catalyst is heated to 250° C. in air atmosphere, and the weight is denoted as m.sub.250° C.; and the catalyst is heated to 900° C. in air atmosphere, and the weight is denoted as m.sub.900° C. The coke content of the catalyst is determined by the following formula I:
Coke content ω=(m.sub.250° C.−m.sub.900° C.)/m.sub.250° C.×100% Formula I
[0058] The methanol conversion ratio, ethylene selectivity and propylene selectivity in the examples are all calculated based on the number of carbon moles.
[0059] In the examples, the XRD characterization of the sample adopts a Philips X'Pert PROX X-ray diffractometer, a copper target, and K.sub.α radiation source (λ=1.5418 Å). The working voltage of this instrument is 40 kV and the working current is 40 mA.
[0060]
EXAMPLE 1
[0061] 4 g commercially used catalyst for methanol-to-olefins, with the active component SAPO-34, denoted as DMTO-1, was loaded to a fixed fluidized bed reactor to perform methanol-to-olefins reaction. The raw materials for methanol-to-olefins reaction were 80 wt % methanol aqueous solution. The reaction temperature was 490° C., the pressure was 0.1 MPa, and the space velocity of methanol was 2.1 h.sup.−1. The reaction time was 107 min, and the methanol conversion ratio and olefin selectivity were shown in
[0062] The catalyst obtained after the above reaction ends was denoted as “deactivated catalyst A”. It was determined that the coke content of the deactivated catalyst A is 10.2%.
COMPARATIVE EXAMPLE 1
[0063] The deactivated catalyst A was calcined in a muffle furnace at 600° C. for 6 hours to obtain a fully regenerated catalyst, which was denoted as sample D1.sup.#. It was determined that the coke content of the sample D1.sup.# is 0.05%.
[0064] According to reaction conditions of the methanol-to-olefins in Example 1, the methanol-to-olefins reaction was performed on the regenerated catalyst sample D1.sup.#. The reaction time was 89 min, and the methanol conversion ratio and olefin selectivity were shown in
EXAMPLE 2
[0065] The deactivated catalyst A was placed in the reactor, and the reactor was purged with nitrogen at a flow rate of 100 mL/min. The reactor was heated to 650° C. for 10 min, and then the feeding of nitrogen was stopped. Then water vapor and air were passed to the reactor for 20 minutes, wherein the volume ratio of water vapor to air was 1:0.4, the weight hourly space velocity of water vapor was 8 h.sup.−1, and the weight hourly space velocity of air was 4.8 h.sup.−1. It was determined that the coke content of the obtained catalyst had is 1.2%.
[0066] The reactor was switched to be nitrogen gas atmosphere, the temperature therein was reduced to 490° C. and maintained for 20 min to obtain the partially regenerated catalyst, which was denoted as sample 1.sup.#.
[0067] According to reaction conditions of methanol-to-olefins in Example 1, the methanol-to-olefins reaction was performed on the partially regenerated catalyst sample 1.sup.#. The reaction time was 72 min, and the methanol conversion ratio and olefin selectivity were shown in
EXAMPLE 3
[0068] The deactivated catalyst A, which was obtained according to the method of Example 1, was placed in the reactor, and the reactor was purged with nitrogen at a flow rate of 100 mL/min. The reactor was heated to 680° C. for 10 min, and then the feeding of nitrogen was stopped. Then water vapor and air were passed to the reactor for 180 min, wherein the volume ratio of water vapor to air was 1:0.02, the weight hourly space velocity of water vapor was 2 h.sup.−1, and the weight hourly space velocity of air was 0.06 h.sup.−1. It was determined that the coke content of the obtained catalyst is 1.6%.
[0069] The reactor was switched to be nitrogen atmosphere, the temperature therein was reduced to 490° C. and maintained for 20 min to obtain the partially regenerated catalyst, which was denoted as sample 2.sup.#.
[0070] According to reaction conditions of methanol-to-olefins in Example 1, the methanol-to-olefins reaction was performed on the partially regenerated catalyst sample 2.sup.#. The reaction time was 72 min, and the methanol conversion ratio and olefin selectivity are shown in
EXAMPLE 4
[0071] The deactivated catalyst A, which was obtained according to the method of Example 1, was placed in the reactor, and the reactor is purged with nitrogen at a flow rate of 100 mL/min. The reactor was heated to 620° C. for 10 min, and then the feeding of nitrogen was stopped. Then water vapor and air were passed to the reactor for 60 min, wherein the volume ratio of water vapor to air was 1:0.14, the weight hourly space velocity of water vapor was 3 h.sup.−1, and the weight hourly space velocity of air was 0.63 h.sup.−1. It was determined that the obtained catalyst had a coke content of 2.8%.
[0072] The reactor was switched to be nitrogen atmosphere, the temperature therein was reduced to 490° C. and maintained for 20 min to obtain the partially regenerated catalyst, which was denoted as sample 3.sup.#.
[0073] According to reaction conditions of methanol-to-olefins in Example 1, the methanol-to-olefins reaction was performed on the partially regenerated catalyst sample 3.sup.#. The reaction time was 72 min, and the methanol conversion ratio and olefin selectivity were shown in
EXAMPLE 5
[0074] The deactivated catalyst A, which was obtained according to the method of Example 1, was placed in the reactor, and the reactor was purged with nitrogen at a flow rate of 100 mL/min. The reactor was heated to 650° C. for 10 min, and the feeding of nitrogen was stopped. Then water vapor and air were passed to the reactor for 40 min, wherein the volume ratio of water vapor to air was 1:0.1, the weight hourly space velocity of water vapor was 6 h.sup.−1, and the weight hourly space velocity of air was 0.9 h.sup.−1. It was determined that the coke content of the obtained catalyst is 4.7%.
[0075] The reactor was switched to be nitrogen atmosphere, the temperature therein was reduced to 490° C. and maintained for 20 min to obtain the partially regenerated catalyst, which was denoted as sample 4.sup.#.
[0076] According to reaction conditions of methanol-to-olefins in Example 1, the methanol-to-olefins reaction was performed on the partially regenerated catalyst sample 4.sup.#. The reaction time was 56 min, and the methanol conversion ratio and olefin selectivity were shown in
EXAMPLE 6
[0077] The deactivated catalyst A, which was obtained according to the method of Example 1, was placed in the reactor, and the reactor was purged with nitrogen at a flow rate of 100 mL/min. The reactor was heated to 600° C. for 10 min, and the feeding of nitrogen was stopped. Then water vapor and air were passed to the reactor for 30 min, wherein the volume ratio of water vapor to air was 1:0.1, the weight hourly space velocity of water vapor is 6 h.sup.−1, and the weight hourly space velocity of air was 0.9 h.sup.−1. It was determined that the obtained catalyst had a coke content of 5.1%.
[0078] The reactor was switched to be nitrogen atmosphere, the temperature therein was reduced to 490° C. and maintained for 20 min to obtain the partially regenerated catalyst, which was denoted as sample 5.sup.#.
[0079] According to reaction conditions of methanol-to-olefins in Example 1, the methanol-to-olefins reaction was performed on the partially regenerated catalyst sample 5.sup.#. The reaction time was 39 min, and the methanol conversion ratio and olefin selectivity were shown in
EXAMPLE 7
[0080] The deactivated catalyst A, which was obtained according to the method of Example 1, was placed in the reactor, and the reactor was purged with nitrogens at a flow rate of 100 mL/min The reactor was heated to 650° C. for 10 min, and the feeding of nitrogen was stopped. Then water vapor and air were passed to the reactor for 50 min, wherein the volume ratio of water vapor to air was 1:0.06, the weight hourly space velocity of water vapor is 6 h.sup.−1, and the weight hourly space velocity of air was 0.54 h.sup.−1. It was determined that the obtained catalyst had a coke content of 5.9%.
[0081] The reactor was switched to be nitrogen atmosphere, the temperature therein was reduced to 490° C. and maintained for 20 min to obtain the partially regenerated catalyst, which was denoted as sample 6.sup.#.
[0082] According to reaction conditions of methanol-to-olefins in Example 1, the methanol-to-olefins reaction was performed on the partially regenerated catalyst sample 6.sup.#. The reaction time was 39 min, and the methanol conversion ratio and olefin selectivity were shown in
EXAMPLE 8
[0083] The deactivated catalyst A, which was obtained according to the method of Example 1, was placed in the reactor, and the reactor was purged with nitrogen at a flow rate of 100 mL/min. The reactor was heated to 550° C. for 10 min, and the feeding of nitrogen was stopped. Then water vapor and air were passed to the reactor for 90 min, wherein the volume ratio of water vapor to air was 1:0.06, the weight hourly space velocity of water vapor was 0.8 h.sup.−1, and the weight hourly space velocity of air was 0.072 h.sup.−1. It was determined that the obtained catalyst had a coke content of 7.5%.
[0084] The reactor was switched to be nitrogen atmosphere, the temperature therein was reduced to 490° C. and maintained for 20 min to obtain the partially regenerated catalyst, which was denoted as sample 7.sup.#.
[0085] According to reaction conditions of methanol-to-olefins in Example 1, the methanol-to-olefins reaction was performed on the partially regenerated catalyst sample 7.sup.#. The reaction time was 39 min, and the methanol conversion ratio and olefin selectivity were shown in
EXAMPLE 9
[0086] According to the steps and conditions in Example 6, the steps of “catalyst regeneration-methanol to olefin reaction” were repeated 10 times, and the partially regenerated catalyst obtained after 10 times of catalyst regeneration was denoted as sample 5.sup.#-10.
[0087] According to reaction conditions of methanol-to-olefin reaction in Example 1, the methanol-to-olefins reaction was performed on the partially regenerated catalyst sample 5.sup.#-10. The reaction time was 39 min, and the methanol conversion ratio and olefin selectivity were shown in
COMPARATIVE EXAMPLE 2
[0088] The deactivated catalyst A was placed in the reactor, and the reactor was purged with nitrogen at a flow rate of 100 mL/min. The reactor was heated to 650° C. for 10 min, and the feeding of nitrogen was stopped. Then nitrogen and air were passed to the reactor for 40 min, wherein the volume ratio of nitrogen gas to air was 1:0.1, the weight hourly space velocity of nitrogen gas was 6 h.sup.−1, and the weight hourly space velocity of air was 0.9 h.sup.−1. The partially regenerated catalyst obtained was denoted as sample D2.sup.#. It was determined that the coke content of sample D2.sup.# was 3.5%.
[0089] The reactor was switched to be nitrogen atmosphere, the temperature therein was reduced to 490° C. and maintained for 20 min. According to reaction conditions of methanol-to-olefins in Example 1, the methanol-to-olefins reaction was performed on the partially regenerated catalyst sample D2.sup.#. The reaction time was 72 min, and the methanol conversion ratio and olefin selectivity were shown in
EXAMPLE 10
[0090] XRD was used to characterize the deactivated catalyst A and sample 5.sup.#-10. The results were shown in
[0091] It illustrated that, using the method for partially regenerating the catalyst described in the present application, the crystallinity of the obtained catalyst after multiple regeneration is close to that of the fresh catalyst. Thus, within the temperature range of the present application, catalyst dealumination will not occur using mixed gas of water vapor and air in certain proportion, thereby realizing the long-term recycling of the catalyst.
[0092] The conditions for partially regenerating the deactivated catalyst in Examples 2 to 9 are shown in Table 1.
TABLE-US-00001 TABLE 1 weight Coke content weight hourly hourly space of the Regeneration space velocity velocity of partially temperature/ water vapor: of water air Regeneration regenerated Example Sample ° C. air/v:v vapor/h.sup.−1 /h.sup.−1 time/min catalyst/% 2 1.sup.# 650 1:0.4 8 4.8 20 1.2 3 2.sup.# 680 1:0.02 2 0.06 180 1.6 4 3.sup.# 620 1:0.14 3 0.63 60 2.8 5 4.sup.# 650 1:0.1 6 0.9 40 4.7 6 5.sup.# 600 1:0.1 6 0.9 30 5.1 7 6.sup.# 650 1:0.06 6 0.54 50 5.9 8 7.sup.# 550 1:0.06 0.8 0.072 90 7.5 9 5.sup.#-10 According to the conditions in Example 6, the regeneration was repeated 10 times
[0093] According to the experimental results of methanol-to-olefins reaction, 3 minutes of reaction were set as the initial activity, and the catalyst activity decreased when the methanol (including dimethyl ether) conversion ratio was less than 97%. The activity maintenance time and the highest olefin selectivity before the activity decreases are important parameters of the methanol-to-olefins reaction.
[0094] It can be seen from
[0095] It can be seen from
[0096] It can be seen from
[0097] It can be seen from
[0098] It can be seen from
[0099] It can be seen from
[0100] It can be seen from
[0101] It can be seen from
[0102] It can be seen from
[0103] It can be seen from
[0104] It can be seen from
[0105] Comparing
[0106] Comparing
[0107] From the above results, it can be seen that, after partial regeneration of the catalyst for methanol and/or dimethyl ether-to-olefin with coke deposits using the mixed gas of water vapor and air, the olefin selectivity and life of the catalyst can be restored. After repeated partial regeneration, the olefin selectivity and lifetime of the partially regenerated catalyst will not be reduced or attenuated. At the same time, the XRD characterization shows that the crystallinity of the obtained catalyst after multiple regeneration is close to that of the fresh catalyst. showed that its crystallinity was close to that of the fresh catalyst, indicating that, within the temperature range of the present application, dealumination of the catalyst will not occur using mixed gas of water vapor and air, thereby realizing the long-term recycling of the catalyst.
[0108] The above examples are only illustrative, and do not limit the present application in any form. Any change or modification, made by the skilled in the art based on the technical content disclosed above, without departing from the spirit of the present application, is equivalent example and falls within the scope of the present application.