Cartridge and image forming apparatus
11449001 · 2022-09-20
Assignee
Inventors
- Akihiro Fujiwara (Mishima, JP)
- Tadashi Horikawa (Numazu, JP)
- Naoki Matsumaru (Suntou-gun, JP)
- Ryuta Murakami (Suntou-gun, JP)
- Daisuke Makiguichi (Izunokuni, JP)
Cpc classification
G03G21/1846
PHYSICS
G03G15/0863
PHYSICS
G03G21/1842
PHYSICS
International classification
Abstract
A cartridge mountable to and dismountable from a main assembly of an image forming apparatus includes a memory, a guide configured to guide a portion-to-be-guided provided in the main assembly and to guide a main assembly contact provided in the main assembly to a memory contact of the memory when the cartridge is mounted in the main assembly, and a grip portion. The guide is provided at a bottom of the cartridge when the cartridge is hung by gripping the grip portion and constitutes a part of a supporting portion configured to support the cartridge when the cartridge is placed on a horizontal placement surface. The guide has a chamfered surface formed by being chamfered. When the cartridge is supported at the supporting portion, the chamfered surface opposes the horizontal placement surface, and a surface of the memory contact is inclined with respect to the horizontal placement surface.
Claims
1. A cartridge mountable to and dismountable from a main assembly of an image forming apparatus and usable for forming an image on a recording material, the cartridge comprising: an accommodating portion configured to accommodate developer; a developing roller configured to develop a latent image formed on a photosensitive member by the developer; a drive receiving portion provided on a first end side of the cartridge with respect to an axial direction of the developing roller and to which a driving force is transmitted by engaging with the main assembly; a memory configured to store information on the cartridge; a guide configured to guide a portion-to-be-guided provided in the main assembly and to guide a main assembly contact provided in the main assembly to a memory contact of the memory when the cartridge is mounted in the main assembly; and a grip portion, wherein the guide is configured to support the memory, and the guide is provided at a bottom of the cartridge when the cartridge is hung by gripping the grip portion, the guide constituting a part of a supporting portion configured to support the cartridge when the cartridge is placed on a horizontal placement surface, wherein the guide and the memory are provided on a second end side of the cartridge with respect to the axial direction of the developing roller, wherein the guide has an opposing surface opposing the horizontal placement surface when the cartridge is supported by the supporting portion, and wherein a surface of the memory contact is inclined with respect to the horizontal placement surface and the opposing surface in a state where the cartridge is supported by the supporting portion.
2. A cartridge according to claim 1, wherein the guide has a plate-like shape having a thickness with respect to a longitudinal direction of the cartridge.
3. A cartridge according to claim 2, wherein a normal extending in a direction in which the surface of the memory contact faces on a side contactable to the main assembly contact crosses the horizontal placement surface, and the surface of the memory contact is formed so as to be spaced upwardly from the horizontal placement surface.
4. A cartridge according to claim 2, wherein, in a cross-section perpendicular to the longitudinal direction of the cartridge, the surface of the guide has an angle of 0° to 20° with respect the horizontal placement surface.
5. A cartridge according to claim 2, wherein, when the cartridge is placed on the horizontal placement surface, the memory is provided above the surface of the guide.
6. An image forming apparatus comprising: a cartridge according to claim 1; and a transfer portion configured to transfer a toner image formed by the cartridge onto the recording material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Part (a) and (b) of
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(15) Parts (a) to (d) of
(16) Parts (a), (b) and (c) of
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(21) Parts (a) and (b) of
(22) Parts (a) to (d) of
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DESCRIPTION OF THE EMBODIMENTS
Embodiment 1
(28) An embodiment of the present invention will be described in detail with reference to the drawings.
(29) Here, a rotational axis direction of an electrophotographic photosensitive drum is a longitudinal direction. Further, with respect to the longitudinal direction, a side in which the drum receives a driving force from an image forming apparatus main assembly is a driving side, and an opposite side thereof is a non-driving side.
(30) A general structure of the image forming apparatus of a cartridge type in this embodiment and an image forming process will be described using
(31) <General Structure of Electrophotographic Image Forming Apparatus>
(32) The image forming apparatus shown in
(33) Further, in the apparatus main assembly A, along a feeding direction D of the sheet material PA, a pick-up roller 5a, a feeding roller pair 5b, a transfer guide 6, a transfer roller 7, a feeding guide 8, a fixing device 9, a discharging roller pair 10, a discharge tray 11 and the like are successively provided. The fixing device 9 is constituted by a heating roller 9a and a pressing roller 9b.
(34) <Image Forming Process>
(35) An outline of an image forming process will be described. On the basis of a print start signal, the drum 62 is rotationally driven at a predetermined peripheral speed (process speed) in an arrow R direction. Further, a charging roller (charging member) 66 to which a bias voltage is applied contacts an outer peripheral surface of the drum 62 and electrically charges the outer peripheral surface of the drum 62 uniformly.
(36) The exposure device 3 outputs laser light L depending on image information. The laser light L passes through a laser opening 71h provided in a cleaning frame 71, so that the outer peripheral surface of the drum 62 is subjected to scanning exposure. As a result, on the outer peripheral surface of the drum 62, an electrostatic latent image depending on the image information is formed.
(37) On the other hand, as shown in
(38) The toner T is regulated in layer thickness on the peripheral surface of the developing roller 32 as the developer carrying member by a developing blade 42 while being triboelectrically charged. The toner T is supplied onto the drum 62 depending on the electrostatic latent image, so that the electrostatic latent image is visualized (developed) as a toner image. The drum 62 is an image to bearing member for carrying the latent image and the toner image (developer image) on the surface thereof.
(39) As shown in
(40) The sheet material PA on which the toner image is transferred is separated from the drum 62 and then is fed to the fixing device 9 along the conveying guide 8. Then, the sheet material PA passes through a nip between the heating roller 9a and the pressing roller 9b which constitute the fixing device 9. At this nip, a pressure and heat-fixing process is effected, so that the toner image is fixed on the sheet material PA. The sheet material PA on which the toner image is fixed is fed to the discharging roller pair 10 and then is discharged onto the discharge tray 11.
(41) On the other hand, as shown in
(42) In the above, the charging roller 66, the developing roller 32, the transfer blade 7 and the cleaning blade 77 are process means actable on the drum 62.
(43) <General Structure of Cartridge>
(44) A general structure of the cartridge B will be described using
(45) Part (a) of
(46) Part (a) of
(47) The cartridge B includes the cleaning unit 60 (photosensitive member holding unit, drum holding unit, image bearing member holding unit, first unit and the developing unit 20 (developer carrying member holding unit, second unit). In general, the process cartridge is prepared by integrally assembling the electrophotographic photosensitive drum and at least one of the process means actable on the photosensitive member, into a cartridge which is mountable to and dismounted from (detachably mounted on) the main assembly (apparatus main assembly) of the electrophotographic image forming apparatus. As an example of the process means, a charging means, a developing means and a cleaning means are cited.
(48) As shown in
(49) On the non-driving side (on the other end side of the drum 52 with respect to the longitudinal direction), as shown in
(50) In the cleaning unit 60, the charging roller 66 and the cleaning member 77 are disposed in contact with the outer peripheral surface of the drum 62. The cleaning member 77 includes a rubber blade 77a which is a blade-shaped elastic member formed of a rubber as an elastic material, and a supporting member 77b for supporting the rubber blade 77a. The rubber blade 77a is contacted to the drum 62 counterdirectionally to a rotational direction R of the drum 62. That is, the rubber blade 77a is contacted to the drum 62 so that a free end portion thereof is directed upward with respect to the rotational direction R of the drum 62.
(51) As shown in
(52) Further, as shown in
(53) The charging roller 66 is rotatably mounted in the cleaning unit 60 via a charging roller bearing 67 in each of the end portions with respect to a longitudinal direction of the cleaning frame 71. Incidentally, the longitudinal direction of the cleaning frame 71 (the longitudinal direction of the cartridge B) is substantially parallel to a direction (axial direction) in which a rotational axis of the drum 62 extends.
(54) For that reason, in the following, in the case where the longitudinal direction is simply referred to or the axial direction is simply referred to unless otherwise specified, the longitudinal direction or the axial direction is intended to the axial direction of the drum 62.
(55) The charging roller 66 is press-contacted to the drum 62 by pressing the charging roller bearing 67 toward the drum 62 by an urging member 68. The charging roller 66 is rotated by the rotation of the drum 62.
(56) As shown in part (a) of
(57) As shown in
(58) Further, inside the developing roller 32, a magnet roller 34 is provided. In the developing unit 20, the developing blade 42 for regulating a toner layer on the developing roller 32 is disposed. As shown in
(59) Further, as shown in
(60) Further, in the toner chamber 29 formed by the developing container 23 and the bottom member 22, a feeding member 43 is provided. The feeding member 43 not only stirs the toner accommodated in the toner chamber 29 but also feeds the toner to the toner supplying chamber 28.
(61) As shown in
(62) As shown in
(63) Specifically, by moving the developing unit 20 in an arrow G direction, the first and second developing unit supporting bosses 26a and 27a are engaged with the first and second hanging holes 71i and 71j, respectively. As a result, the developing unit 20 is movably connected with the cleaning unit 60. More specifically, the developing unit 20 is rotatably (rotationally movably) connected with the cleaning unit 60. Thereafter, the cartridge B is constituted by assembling the drum bearing 73 with the cleaning unit 60 as shown in
(64) Incidentally, the drum bearing 73 is fixed to the cleaning frame 71 by the fixing member 86 such as the screw. Further, the drum bearing 73 is provided with an injection opening 73h through which an adhesive such as limonene is injected, and the cleaning frame 71 is provided with a flow path 71n along which the adhesive flows, so that the cleaning frame 71 and the drum bearing 73 are adhesively fixed to each other.
(65) Here, as shown in part (a) of
(66) As shown in
(67) In this embodiment, each of the driving side urging member 46R and the non-driving side urging member 46F is formed with a compression spring. The developing unit 20 is urged toward the cleaning unit 60 by the driving side urging member 46R and the non-driving side urging member 46L with an urging force of these springs, so that the developing roller 32 is constituted so as to be pressed toward the drum 62 with reliability.
(68) Further, by the gap holding member 38 provided at each of the end portions of the developing roller 32, the developing roller 32 is held with a predetermined gap from the drum 62. Further, as shown in
(69) As shown in
(70) <Mounting of Cartridge>
(71) In this embodiment, the apparatus main assembly A includes a portion containing the discharge tray 11 on an upper side thereof, and this portion is rotatably connected as an openable door 13 with the apparatus main assembly A so as to be operable and closable relative to the apparatus main assembly A via a hinge shaft 13a. The openable door 13 is capable of moving between a closed position 13A of
(72) Then, after the cartridge B is mounted in the apparatus main assembly A, the openable door 13 is closed and rotated to the closed position 13A. As a result, the opening 17 is closed. In a state in which the cartridge B is mounted in the mounting portion of the apparatus main assembly A in a predetermined manner and the opening 17 is closed by the openable door 13, the image forming apparatus is capable of performing the image forming operation.
(73) Part (a) of
(74) As shown in parts (a) and (b) of
(75) Incidentally, a mounting direction of the cartridge B is a direction (of an arrow C) substantially perpendicular to an axis of the drum 62. Further, with respect to the longitudinal direction of the cleaning frame 71, a portion-to-be-positioned 71d and a portion-to-be-rotation-prevented 71g.
(76) When the cartridge B is mounted through the opening 17 of the apparatus main assembly A, the portion-to-be-guided 73g and the portion-to-be-rotation-prevented 73c of the cartridge B on the driving side are guided by the first guiding rail 15g and the second guiding rail 15h of the apparatus main assembly A. On the non-driving side of the cartridge B, the to portion-to-be-positioned 71d and the portion-to-be-rotation-prevented 71g are guided by the third guiding rail 16d and the fourth guiding rail 16e. As a result, the cartridge B is mounted in the apparatus main assembly A.
(77) Then, a closing state of the openable door 13 will be described. As shown in parts (a) and (b) of
(78) Further, cartridge urging members 1 and 2 are rotatably mounted by a both end portions of the openable door 13 with respect to the longitudinal direction. Cartridge urging springs 19 and 21 are mounted at both end portions of a front plate 18 of the apparatus main assembly A with respect to the longitudinal direction. The drum bearing 73 includes a portion-to-be-urged 73e as an urging force receiving portion, and the cleaning frame 71 includes a portion-to-be-urged 710 on the non-driving side (
(79) As a result, on the driving side, the portion-to-be-positioned 73d, the lower portion-to-be-positioned 73f and the portion-to-be-rotation-prevented 73c of the cartridge B contact the positioning portion 15a, the lower positioning portion 15b and the rotation preventing portion 15c, respectively, of the apparatus main assembly A. Consequently, the cartridge B and the drum 62 are positioned on the driving side. Further, on the non-driving side, the portion-to-be-positioned 71d and the portion-to-be-rotation-prevented 71g of the cartridge B contact the positioning portion 16a and the rotation preventing portion 16c, respectively, of the apparatus main assembly A. Consequently, the cartridge B and the drum 62 are positioned.
(80) Incidentally, the portions-to-be-rotation-prevented 73c and 71g on the driving side and the non-driving side, respectively are D-shaped projections obtained by cutting a cylinder linearly as shown in parts (a) and (b) of
(81) When the cartridge B is mounted in the apparatus main assembly A, in order to improve usability of a mounting operation, as shown in
(82) <Driving Force Receiving Structure of Cartridge.
(83) Next, a structure in which the cartridge B receives a driving force from the apparatus main assembly A will be described using
(84) As shown in
(85) When the cartridge B is mounted in the apparatus main assembly A and the openable door 13 is closed and then a main switch of the apparatus main assembly A is turned on, the drive transmitting member 81 is moved in an arrow E direction while being rotated. Then, as shown in
(86) Incidentally, when the apparatus main assembly A is packed and transported in the state in which the cartridge B is mounted in the apparatus main assembly A, it is preferable that the drive transmitting portion 81b of the drive transmitting member 81 and the drive receiving portion 63b of the driving side drum flange 63 are engaged with each other. As a result, the drive transmitting member 81 supports the driving side drum flange 63, and therefore, movement of the cartridge B in the apparatus main assembly A can be prevented during transportation of the apparatus main assembly A, so that it is possible to suppress breakage of a part of the cartridge B by collision with component parts in the apparatus main assembly A due to impact and vibration during the transportation of the apparatus main assembly A.
(87) Therefore, in the neighborhood of an engaged portion between the apparatus main assembly A and the cartridge B on the driving side, there is no need to provide a cushioning member for preventing collision therebetween in a gap between the apparatus main assembly A and the cartridge B. On the other hand, on the non-driving side, a cushioning member 85 is provided as shown in
(88) <Memory Portion>
(89) A memory portion (memory for storing information on the cartridge B) of the cartridge B during the mounting of the cartridge B will be described using
(90)
(91) As shown in
(92) In this embodiment, the memory tag 24 is mounted on the bearing member 27 on the non-driving side, and the guide 27c is formed as a part of the bearing member 27.
(93) As shown in
(94) An operation in which when the cartridge B is mounted in the apparatus main assembly A, the electrical contact 24b of the memory tag 24 contacts the main assembly contact 12 and thus the memory tag 24 and the controller of the apparatus main assembly A are in a communicatable state will be described.
(95) When the cartridge B is mounted, as shown in
(96) <Supporting Structure in Cartridge Mounted State>
(97) Next, a supporting structure, which is a primary point of this embodiment, when the cartridge B is mounted (installed) on a horizontal placement surface (installing surface) F such as a floor or a desk will be described using
(98) When the cartridge B is placed on the horizontal placement surface F in a state in which the grip portion 71f is gripped, a bottom 30 of the cartridge B moves toward the horizontal placement surface F. Here, the bottom 30 is provided with a supporting portion 25 for stably supporting an attitude of the cartridge B. The supporting portion 25 is constituted by the guide 27c, and the guide 27c has a chamfered surface 27c1. In other words, the guide 27c constituted a part of the supporting portion 25.
(99) That is, as shown in part (a) of
(100) As shown in part (b) of
(101) Specifically, a force by the rotational motion of the cartridge B in the opposite direction to the arrow K direction is received by the chamfered surface 27c1, so that the chamfered surface 27c1 prevents the rotational motion of the cartridge B in the opposite direction is prevented. Thus, the chamfered surface 27c1 not only functions as a force receiving portion but also functions as a preventing portion for preventing the rotational motion of the cartridge B.
(102) Incidentally, the rotational motion refers to rotational motion in which the cartridge B rotates about, as an axis, a line extending in a direction perpendicular to the drawing sheet of
(103) That is, the memory contact 24a is disposed so that the normal to the contactable surface where the memory contact 24a is contactable to the main assembly contact 12 crosses the horizontal placement surface F and so that the contactable surface is spaced from the horizontal placement surface F with an increasing level of the contactable surface.
(104) In the case of part (b) of
(105) That is, the surface contacting the horizontal placement surface F at the supporting portion 25 when the cartridge B is supported by the supporting portion 25 is the chamfered surface 27c1. Further, the surface 24a of the memory contact 24b is inclined with respect to the horizontal placement surface F, and the chamfered surface 27c1 is parallel (substantially parallel) to the horizontal placement surface F.
(106) As shown in part (a) of
(107) Thus, the supporting portion 25 is formed relative to the position of the center of gravity W, so that the cartridge B is not rotationally moved in a direction of the drum 62, and therefore, an occurrence of damage on the drum 62 (cartridge constituting member) due to falling-down of the cartridge B can be suppressed. Further, also on the driving side, similarly, the bearing member 26 is provided with a projected portion 26d as shown in part (a) of
(108) Further, when the cartridge B is placed on the horizontal placement surface F, the chamfered surface 27c1 of the guide 27c opposes the horizontal placement surface F in a substantially parallel relationship and contacts the horizontal placement surface F from that state. For this reason, when the chamfered surface 27c1 contacts the horizontal placement surface F at a surface (in a state closer to parallel state) compared with the case where the cartridge B contacts the horizontal placement surface F at an edge thereof, deformation and breakage of the guide 27c can be suppressed. In the case where a shape of the chamfered surface 27c1 is made equal to a shape of the upper chamfered surface 27d1, the chamfered surface 27c1 contacts the horizontal placement surface F with a stronger pressure, so that the deformation and breakage of the guide 27c are liable to be caused.
(109) In the case where the guide 27c is broken, there is also a liability that a guiding function of the guide 27c is impaired and connection between the contact portion (main assembly contact) 12 and the electrical contact (memory contact) 24b is not satisfactorily established.
(110) According to the chamfered surface 27c of this embodiment, such a situation can be effectively prevented. Also from such a viewpoint, as described above, the angle α may desirably be 0° to 20°. That is, in a cross-section perpendicular to the longitudinal direction of the cartridge B, the chamfered surface 27c1 may desirably have the angle α of 0° to 20° with respect to the horizontal placement surface F.
(111) Here, in this embodiment, also the upper guide 27d has an upper guide chamfered surface 27d1 (
(112) Incidentally, in this embodiment, the chamfered surface 27c1 has a shape such that the guide 27c is cut away in a rectilinear line so as to have an angle of 45°, but an effect of the present invention does not necessarily depend on this angle. Further, as in a modified embodiment of
(113) When the cartridge B is placed on the horizontal placement surface F, the memory is disposed above the chamfered surface 27c1. In a constitution in which the guide 27c for guiding the main assembly contact 12 to the memory tag 24 is provided, when the guide 27c is placed in contact with the horizontal placement surface F, the chamfered surface 27c1 of the guide 27c stabilizes the attitude of the cartridge B. As a result, it is possible to prevent damage on the drum 62.
(114) Further, compared with the case where a corner of the guide 27c contacts the horizontal placement surface F, the chamfered surface 27c1 of the guide 27c contacts the horizontal placement surface F, so that it is possible to suppress deformation and breakage of the guide 27c itself. Therefore, the guide 27c stably engages with the portion-to-be-guided 14L and is capable of stably guiding the main assembly contact 12 and the portion-to-be-guided 14L With respect to functions, materials, shapes and relative arrangement of constituent elements described in the above embodiment and modified embodiment, the scope of the present invention is not intended to be limited only to these parameters.
(115) Here, the cartridge is not limited to the process cartridge of the integral type as in the above-described embodiments. In the cartridge according to present invention, a process cartridge of a separation type including a process means other than the developing means and a developing cartridge including the developing means for developing the latent image formed on the image bearing member.
(116) According to the above description, in the constitution in which the guide for guiding the main assembly contact to the memory contact, when the guide is placed on the horizontal placement surface in contact with the horizontal placement surface, the chamfered surface of the guide stabilizes the attitude of the cartridge, whereby damage on the constituent member can be prevented. Further, compared with the case where the corner of the guide contacts the horizontal placement surface, the chamfered surface of the guide contacts the horizontal placement surface, so that the deformation and the breakage of the guide itself can be suppressed and thus the guide can stably guide the main assembly contact.
(117) While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
(118) This application claims the benefit of Japanese Patent Applications Nos. 2018-008680 filed on Jan. 23, 2018 and 2018-044160 filed on Mar. 12, 2018, which are hereby incorporated by reference herein in their entirety.