Rock bolting rig and method at rock bolting rig
11448070 · 2022-09-20
Assignee
Inventors
- Martin Ekefalk (Kumla, SE)
- Jan Olsson (Örebro, SE)
- Björn Anders Larsson (Södertälje, SE)
- René Deutsch (Örebro, SE)
- Hans Gustavsson (Örebro, SE)
Cpc classification
International classification
Abstract
A rig adapted for rock bolting comprising a feeding magazine is provided. The feeding magazine comprises a holding structure for bolts and is arranged in conjunction with a rock reinforcement unit. The rig further comprises a feeding device that is arranged to provide the rock reinforcement unit with bolts from the feeding magazine. The rig further comprises a loading magazine comprising a holding structure for bolts, as well as a, relative to the feeding magazine and the loading magazine, moveable picking device arranged to move bolts that are located in the loading magazine such that they are accessible to the feeding device.
Claims
1. A unitary rig device adapted for rock bolting comprising: a feeding magazine, wherein the feeding magazine comprises a holding structure for bolts and is arranged in conjunction with a rock reinforcement unit; a feeding device that is arranged to provide the rock reinforcement unit with bolts from the feeding magazine, the unitary rig device further comprises: a loading magazine comprising a holding structure for bolts; a movable picking device that is moveable relative to the feeding magazine and the loading magazine, the movable picking device configured to move bolts located in the loading magazine such that the bolts are accessible to the feeding device.
2. The unitary rig device according to claim 1, wherein the picking device is arranged to move bolts from the loading magazine to the feeding magazine.
3. The unitary rig device according to claim 2, wherein the picking device comprises a transportation unit arranged to be moved between the loading magazine and the feeding magazine as well as a picking unit moveably arranged to the transportation unit and arranged to be moved relative to the transportation unit between a transportation position outside the magazines and a picking position inside the respective magazine, wherein the picking unit is further arranged to pick up or drop off a bolt when the picking unit is located in the picking position.
4. The unitary rig device according to claim 3, wherein the picking unit is arranged to grip bolts in predetermined positions, wherein these positions together exhibit a bolt position structure in the picking unit, wherein the bolt position of the picking unit substantially correspond to the boll position structure or the respective magazines.
5. The unitary rig device according to claim 3, wherein the transportation unit is arranged to be moved between the loading magazine and the feeding magazine through a first linear movement between the magazines, and wherein the picking unit is arranged to be moved between the transportation position and the picking position through a second linear movement directed at an angle relative the first linear movement.
6. The unitary rig device according to claim 3, wherein the picking unit has an elongated shape and comprises two disc-shaped elements arranged at a distance from each other in the longitudinal extension of the picking unit, wherein the disc-shaped elements comprises several recesses arranged to receive bolts, wherein the picking unit further comprises a gripping unit arranged to secure bolts in said recesses during movement between the loading magazine and the feeding magazine.
7. The unitary rig device according to claim 6, wherein the recesses of the disc-shaped elements are arranged on the disc-shaped elements such that these recesses together exhibit a bolt position structure that substantially correspond to the bolt position structure of the magazines respectively.
8. The unitary rig device according to claim 6, wherein the gripping unit is arranged between the disc-shaped elements and can be moved between an open position and a closed position by a displacement of the gripping unit in a direction directed at an angle to the longitudinal extension of the picking unit, wherein the gripping unit is arranged to secure a bolt which is received in and extends between a recess in the first disc-shaped element and a recess in the second disc-shaped element when the gripping unit is positioned in the closed position.
9. The unitary rig device according to claim 1, wherein the holding structures of the loading magazine and the feeding magazine are arranged to hold bolts in predetermined positions, wherein these positions together exhibit a bolt position structure within the respective magazine.
10. The unitary rig device according to claim 9, wherein the bolt position structure of the loading magazine substantially corresponds to the bolt position structure of the feeding magazine.
11. The unitary rig device according to claim 1, wherein the picking device is arranged to be moved between a working position wherein the picking device can move bolts that are located in the loading magazine as well as a resting position adapted for bolting or moving of the rig device.
12. The unitary rig device according to claim 1, wherein the loading magazine can move between a reloading position for reloading of bolts from an external source, and a loading position for said movement of bolts that are located in the loading magazine.
13. The unitary rig device according to claim 1, wherein the picking device is arranged to move a holding structure containing at least one bolt from the loading magazine to the feeding magazine.
14. The unitary rig device according to claim 1, wherein the holding structure in the feeding magazine is arranged to be able to be removed from the feeding magazine.
15. The unitary rig device according to claim 14, wherein the picking device is further arranged to remove the holding structure of the feeding magazine from the feeding magazine.
16. A method performed by a unitary rig device for moving bolts, wherein the unitary rig device is adapted for rock bolting, wherein the device comprises: a feeding magazine, wherein the feeding magazine comprises a holding structure for bolts, wherein the feeding magazine is arranged in conjunction with a rock reinforcement unit; a feeding device that is arranged to provide the rock reinforcement unit with bolts from the feeding magazine; a loading magazine comprising a holding structure for bolts; a movable picking device that is moveable relative to the feeding magazine and the loading magazine, wherein the method comprises: moving bolts that are located in the loading magazine with the picking device such that the bolts are accessible to the feeding device.
17. The method according to claim 16, wherein the method further comprises: moving a holding structure to the feeding magazine with the picking device, wherein the holding structure contains at least one bolt from the loading magazine.
18. The method according to claim 16, wherein the holding structure in the feeding magazine is arranged to be able be removed from the feeding magazine, wherein the method further comprises: removing the holding structure from the feeding magazine.
19. The method according to claim 18, wherein the method further comprises: removing the holding structure from its position using the picking device.
20. The method according to claim 16, wherein the method further comprises: moving bolts from the loading magazine to the feeding magazine with the picking device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Additional objects and advantages to, as well as features of, the invention will be apparent from the following detailed description of one or several embodiments provided with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
(19) The invention herein will now be described in more detail below with reference to the accompanying drawings, in which example embodiments are shown. The invention should not be construed as limited by the disclosed examples of embodiments, instead it is defined by the appended claims. Like numbers in the figures refer to like elements throughout.
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(21) The rig 1 further comprises a rock reinforcement unit 5. With rock reinforcement unit 5 is herein meant a unit arranged to reinforce the rock by fastening rock bolts in the rock. The rock reinforcement unit 5 may comprise a device adapted to bring bolts into the rock, e.g. a bolting tool. The rock reinforcement unit 5 may further comprise a drilling unit for drilling of rock holes before bolting. In an example showing a practical application which is illustrated in
(22) The feeding magazine 3 is arranged in conjunction to the rock reinforcement unit 5. The feeding magazine 3 may for example be arranged separately from but in close proximity to the rock reinforcement unit 5, or the feeding magazine 3 may be arranged on the rock reinforcement unit 5. The feeding magazine 3 may e.g. be arranged on the feeding rod 5a. The rock reinforcement unit 5 and the feeding magazine 3 may both be arranged on a front part of the rig 1, e.g. on a boom 7 which is arranged on a front part of the rig 1.
(23) The rig 1 further comprises a feeding device 8 which is arranged to provide the rock reinforcement unit 5 with bolts 4 from the feeding magazine 3. The feeding device 8 may for example as is illustrated in
(24) As is shown in
(25) The rig 1 furthermore comprises a relative to the feeding magazine 3 and the loading magazine 9 moveable or displaceable picking device 11 arranged to move bolts 4 which are located in the loading magazine 9 such that they are accessible to the feeding device 8. With moveable arranged is meant that the picking device 11 or parts of the picking device 11 may be moved or move relative to the magazines 3, 9. The picking device 11 may e.g. be fixedly mounted to the rig 1 but at the same time capable of being rotated, folded or stretched out relative to the rig 1 and the magazines 3, 9. The picking device 11 may alternatively be moved on the rig 1, e.g. on a rail or similar. Another contemplated alternative is that the picking device 11 comprises parts which can be moved relatively to the magazines 3, 9. Different ways of how this may be achieved is exemplified below.
(26) Thereby the rig 1 may bolt a large number of bolts 4 into the rock before it needs to be supplied with new bolts 4. The magazine 9 may for example be dimensioned such that the number of bolts 4 is sufficient to secure the rock after blasting has been performed in the rock. According to an example which is illustrated in
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(28) The picking device 11 may further comprise a picking unit 15 which is moveably arranged to the transportation unit 13 in order to be displaced relative to the transportation unit 13 between a transportation position outside of the magazines 3, 9 and a picking position inside the respective magazines 3, 9 for picking up or dropping of bolts in the holding structures 3a, 9a. These positions are thus defined relative to the transportation unit 13 and the magazines 3, 9. The picking unit 15 may thus be located in different positions relative to other elements on the rig 1 while still being located in the transportation position. In
(29) The picking unit 15 is further arranged to pick or leave one or more bolts 4 when it is located in the picking position. This may be achieved in different ways. One example of how the picking unit 15 may be arranged to achieve this is illustrated in conjunction with
(30) The picking unit 15 may further comprise a gripping unit 25 which is arranged to secure bolts in the recesses 23. This may be achieved by the gripping unit 25 being arranged between the disc-shaped elements 21a, 21b and by being movable between an open position and a closed position through a displacement F of the gripping unit 25 in a direction directed at an angle to the longitudinal extension of the picking unit 15. Examples of the angle may e.g. be 30, 45 or 90 degrees. In the example shown in
(31) Alternative ways of gripping the bolts 4 are also contemplated. The gripping unit 25 could for example operate using magnetic or electromagnetic locking or other mechanical ways of locking such as rubber bushings, friction rolls, over center locking etc.
(32) The picking device 11 may according to one example be provided with at least one sensor for determining the position of the transportation unit 13 and the position of the picking unit 15 relative to the magazines 3, 9 and/or the holding structures 3a, 9a. The sensor or sensors may provide the position of the picking device 11 to a control unit or an operator. In the cases where the picking device 11 is arranged with a transportation unit 13 and a picking unit 15 two sensors may be utilized, one for each of the respective component 13, 15. In that way the position of the transportation unit 13 and the picking unit 15 may be determined with god precision. A bobbin actuator may e.g. be used.
(33) As has been mentioned above, the holding structures 3a, 9a in the feeding magazine 3 and the loading magazine 9 respectively, may be arranged to hold bolts 4 in predetermined position such that these positions together exhibit a certain bolt position structure. With bolt position structure is meant that the bolts 4 will rest in the magazines 3, 9 according to a certain structure, e.g. as seen from a certain angle. One example of such a bolt position structure is apparent from the loading magazine 9 as it is illustrated in
(34) The bolts 4 are most often pre-mounted with a plate on one side of the bolt adapted to meet the rock when the bolt 4 is bolted into the rock. These plates may make it hard to stack the bolts 4 in a space-saving and symmetrical manner. In order for the bolts 4 not to rest directly on top of each other in a space-demanding manner hooks or stops (not shown) may be arranged along the height of the compartments 35a, 35b such that each bolt 4 rests on a hook in the respective compartment 35a, 35b. The first bolt in each compartment 35a, 35 may however rest on the lower base 31a, 31b of the holder 29a, 29b, i.e. at the very bottom of the specific compartment 35a, 35b. The hooks may be pivotally arranged to be able to be rotated from a direction parallel to the bottom of the compartments 35a, 35b to a direction perpendicular to the bottom of the compartments 35a, 35b, i.e. so that the hook abuts one of the walls of the apartments 35a, 35b. When the hooks are arranged parallel to the bottom of the respective compartment 35a, 35b the bolts which are placed in the compartments 35a, 35b will thus rest on a respective hook. Bolts resting in the compartments 35a, 35b may easily be picked out of the magazine 9, since the hook above the bolt which is being picked will be displaced to its position which is perpendicular to the bottom of the compartment 35a, 35b since the bolt 4 hits the hook from underneath during the picking procedure. When filling the magazine 9 with new bolts 4 the hooks must thus be folded down as each layer is filled such that the next layer may be filled.
(35) The placement of the hooks along the compartments 35a, 35b will thus determine a resting position for the respective bolt. Seen in the direction of the short sides of the magazine 9 each bolt layer will thus exhibit a bolt position structure. In the example which is illustrate in
(36) According to the example which is illustrated in
(37) The picking unit 15 may according to another example be arranged with a flexible or variable bolt position structure. It may thus be arranged to be able to adapt its bolt position structure, e.g. in accordance with the bolt position structure of the magazines 3, 9.
(38) Even if the bolt position structure has been described herein in conjunction with a special example of magazine 3, 9 and picking device 11 it is readily understood that a number of alternatives are possible. The holding structures 3a, 9a in the magazines 3, 9 may e.g. be arranged with bolt position structures in linear shapes, matrix shapes, round shapes, different kind of patterns etc.
(39) According to one example which is illustrated in
(40) As is illustrated in
(41) Even though the picking device 11 hitherto has been described as a tool for picking bolts 4 from the loading magazine 9 to the feeding magazine 3, other solutions for moving bolts in the loading magazine 9 are contemplated. The picking device 11 may for example be arranged to place a holding structure 9a from the loading magazine 9 such that the rock reinforcement unit 5 may be feed with bolts 4 directly from the holding structure 9a. The picking device 11 may thus be arranged to move a holding structure 9a containing at least one bolt 4 from the loading magazine 9 to the feeding magazine 3. When the holding structure 9a is composed of the loading magazine 9 the picking device 11 according to this example thus moves the entire loading magazine 9 to a position from which the rock reinforcement unit 5 may be provided with bolts 4 directly out of the loading magazine 9. The feeding device 8 may then for example provide the rock reinforcement unit 5 with bolts 4 from the loading magazine 9 after the picking device 11 have moved the loading magazine 9 to a position in which the bolts 4 in the loading magazine 9 are accessible to the feeding device 8. As an example the feeding magazine 3 may comprise gripping or fastening means for several holding structures 3a, 9a wherein one holding structure 9a in the loading magazine 9 may be moved to the feeding magazine 3 and be arranged to the rig 1 via the fastening means in the feeding magazine 3. The holding structures 3a, 9a may according to one example be arranged to be able to be moved by a a picking device 11. The holding structures may e.g. be adapted to be able to be lifted by comprising gripping tracks, cavities, extending element having loops or recesses etc. in order to in a smooth way be able to be gripped and moved.
(42) An advantage with the loading magazine 9 or the holding structure 9a in the loading magazine 9 not being accessible to the feeding device 8 before it is moved by the picking device 11 is that it does not risk being in the way when the feeding device 8 is supplying the rock reinforcement unit 5 with bolts 4.
(43) According to one example the holding structure 3a in the feeding device 3 is arranged to be able to be removed from the feeding device 3. According to one example the picking device 11 is arranged to remove the holding structure 3a of the feeding magazine 3 from the feeding magazine 3, for example when it has been emptied from bolts 4. The picking device 11 may in addition be arranged to thereafter place a holding structure 9a from the loading magazine 9 in the former place of the holding structure 3a in the feeding magazine 3. The exhausted or emptied holding structure 3a may e.g. be placed beside the rig 1 or at a position on the rig 1 intended for exhausted or emptied holding structures 3a, 9a.
(44) The rig 1 or feeding magazine 3 may alternatively be arranged to move the feeding magazine's 3 holding structure 3a from its place, e.g. by the holding structure 3a being dropped from the rig 1 and/or the feeding magazine 3. The holding structure 3a may according to one example be arranged to the rig 1 through a holding mechanism which may release its grip of the holding structure 3a. If the feeding magazine 3 is arranged on a boom 7, the boom 7 may e.g. be moved to a position and/or angling adapted to release the holding structure 3a, where-after the holding mechanism releases its grip of the holding structure 3a and it falls to the ground. The picking device 11 may be arranged to thereafter place a holding structure 9a from the loading magazine 9 on the former place of the feeding magazine's 3 holding structure 3a.
(45) In order to facilitate the operation in the examples above, holding structures 9a of the loading magazine 9 and holding structures 3a of the feeding magazine 3 may be arranged substantially identical. Thereby the act of replacing the holding structures 3a, 9a is facilitated. When the holding structure 9a from the loading magazine 9 has taken the holding structure's 3a place in the feeding magazine 3 it will function precisely as the previous holding structure 3a, i.e. the feeding device 8 may provide the rock reinforcement unit 5 with bolts 4. If the rig 1 comprises several holding structures 9a in the loading magazine 9, the procedure of replacing holding structures 3a, 9a may be repeated several times.
(46) A method at a rig for moving bolts will now be described in conjunction with
(47) The method steps that are described below may e.g. be performed by a control unit.
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(49) By following the above described method, bolts 4 that are located in the loading magazine 9 may be moved such that they can be used by the rock reinforcement unit 5 for bolting.
(50) The method may further comprise: to with the picking device 11 move 1303 bolts from the loading magazine 9 to the feeding magazine 3.
(51) According to one example the picking device 11 comprises a transportation unit 13 and a picking unit 15 as has been described above. An example of how bolts 4 may be moved between the loading magazine 9 and the feeding magazine 3 in that case will now be described in conjunction with
(52) In the described case the feeding magazine 3 is arranged on a boom 7 together with a rock reinforcement unit 5. The boom 7 is movable in order to be able to align the rock reinforcement unit 5 with different positions in the rock.
(53) In this example the boom 7 is directed such that the loading magazine 9 and the feeding magazine 3 are aligned. If the boom 7 comprises a revolving magazine 3 and a drill tip, the drill tip may e.g. be aligned to the front part of the loading magazine 9 seen in the direction of elongation of the rig 1. The magazines 3, 9 will then be aligned. In the example that is shown in
(54) In order to collect bolts 4, the picking device 11 may be positioned in a position above the loading magazine 9. This may e.g. be achieved by the transportation unit 13 moving to a position above the loading magazine 9. This position may be seen in
(55) The picking unit 15 may thereafter be moved relative to the transportation unit 13 down into a picking position in the loading magazine 9. This may e.g. be achieved by a scissor lift 17, on which the picking unit 15 is arranged, extending. The movement of the picking unit 15 may e.g. be performed until the picking unit 15 hits bolts in the loading magazine 9. The picking unit 15 may alternatively be moved down to the bolts 4 based on data from a sensor which senses the position of the picking unit 15. The picking unit 15 thereafter grips one or more bolts. A gripping unit 25 may e.g. secure bolts in the picking unit 15. In the example illustrated in
(56) Thereafter the picking unit 15 is moved up to the transportation position again, e.g. by the scissor lift 17 being folded together. When the picking unit 15 is located in the transportation position the transportation unit 13 and thereby the picking unit 15 is moved to the feeding magazine 3. This may e.g. be achieved by the telescopic sliding beam 13a extending to an outer position where the transportation unit 13 is located above the feeding magazine 3. The picking unit 15 is thereafter moved down to the feeding magazine 3 and releases the bolts in the feeding magazine 3, which is illustrated in conjunction with
(57) Thereafter the picking unit 15 may be moved to the transportation position and the procedure may be repeated for collection of more bolts 4. If the feeding magazine 3 comprises a holding arm for securing that bolts do not fall out, it must be moved to the side when placing new bolts 4 in the feeding magazine 3. It may thereafter secure the bolts 4 before the picking device 11 is moved out of the feeding magazine 3.
(58) The order of the measures that have been described above may be moved around. Some steps may also be performed simultaneously. The picking device 11 may e.g. collect bolts 4 from the loading magazine 9 before the feeding magazine 3 is aligned with the loading magazine 9, or while the feeding magazine 3 is aligned with the loading magazine 9. The picking device 11 will then be ready to immediately transfer bolt 4 when the magazines 3, 9 have been positioned for transfer.
(59) The method according to
(60) The method may in a preparatory step further comprise: to remove 1305 the holding structure 3a from the feeding magazine 3.
(61) The original holding structure 3a of the feeding magazine 3 may then be placed, lifted or dropped to the side, either on the rig 1 or beside the rig 1, before a holding structure 9a from the loading magazine 9 is placed in its position. Alternatively the holding structure 9a of the loading magazine 9 is only moved to a position in the feeding magazine 3 which is in close proximity of the rock reinforcement unit 5, so that bolts may thereafter be moved directly from the holding structure 9a of the loading magazine 9 to the rock reinforcement unit 5.
(62) The step of removing 1305 the holding structure 3a from the feeding magazine 3 may according to one example be performed by the picking device 11. The picking device 11 then lifts the holding structure 3a of the feeding magazine 3 from its position before it places the holding structure 9a of the loading magazine 9 on the feeding magazine's 3 holding structure's 3a former position, or another suitable position in the feeding magazine 3. According to another example the step of removing 1305 the feeding magazine's 3 holding structure 3a from its position amounts to releasing the holding structure 3a from its position. This may e.g. be achieved by the holding structure 3a being arranged to the rig 1 through a holding mechanism which can let go of its grip of the holding structure 3a. If the feeding magazine 3 is arranged on a boom 7, the boom 7 may e.g. be moved to a position and/or angling adapted to release the holding structure 3a, where-after the holding mechanism releases its grip of the holding structure 3a and it falls to the ground.
(63) Even though the invention has been described in conjunction with a number of examples above, the description is only meant to illustrate inventive concepts and does not limit the scope of the invention. Terms such as “bolt position structure” and “holding structure” has for example been used throughout the description, but corresponding entities, function and/or parameters could also have been used that have the features and/or characteristics that has been described in conjunction to the terms herein. The invention is defined by the attached patent claims.