Vane and shroud arrangements for a turbo-machine
11434779 · 2022-09-06
Assignee
Inventors
Cpc classification
F05D2260/607
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/167
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/128
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A turbine for a turbo-machine is proposed in which, at a gas inlet for a turbine wheel, vanes extend from a nozzle ring though slots in a shroud. The vanes are formed with a leading portion which is arranged to contact a leading portion of a corresponding slot, and a trailing portion which is shaped, when the leading portion of the vane and slot are together, to be spaced from a corresponding trailing portion of the slot with a substantially constant spacing at room temperature. The contact may be a point contact, e.g. close to the leading edge of the vane. Alternatively, the vane may include a leading surface portion which conforms closely with the shape of a corresponding leading surface portion of one of the slots.
Claims
1. A turbine comprising: (i) a turbine wheel having an axis, (ii) a turbine housing for defining a chamber for receiving the turbine wheel for rotation of the turbine wheel about an axis, the turbine housing further defining a gas inlet, and an annular inlet passage from the gas inlet to the chamber, (iii) a ring-shaped shroud defining a plurality of slots and encircling the axis, each slot having a slot surface; and (iv) a nozzle ring supporting a plurality of vanes which extend from the nozzle ring parallel to the axis, and project through respective ones of the slots; each of the vanes having: an axially-extending vane surface which includes (i) a vane outer surface facing a radially-outer surface of the corresponding slot, (ii) an opposed vane inner surface facing a radially-inner surface of the corresponding slot, and a median line between the vane inner surface and the vane outer surface extending from a leading end of the vane to a trailing end of the vane; the vane being positioned with a leading surface portion of the vane inner surface contacting a corresponding leading surface portion of the respective slot surface; the vane inner surface further including a trailing surface portion extending along at least 33% of the median line and, which, at room temperature and when the leading surface portions are in contact, is spaced from an opposed trailing surface portion of the slot surface by a distance in the range 10 microns to 250 microns.
2. A turbine according to claim 1 in which, at room temperature and when the leading surface portions are in contact, the trailing surface portions are spaced apart by a distance in the range 25 microns to 100 microns.
3. A turbine according to claim 1 in which the trailing portion of the vane surface extends for at least 50% of the length of the median line.
4. A turbine according to claim 1 in which the leading surface portion of the vane extends along at least 15% of the length of the median line, the respective profiles of the leading surface portion of the vane surface and a corresponding leading surface portion of the respective slot surface diverging from each other by no more than 1 micron to 50 microns.
5. A turbine according to claim 4 in which the leading edge portion includes a point where the median line intercepts the leading edge of the vane.
6. A turbine according to claim 1 in which the leading surface portion of the vane extends along less than 5% of the length of the median line.
7. A turbine according to claim 1 in which, in use, radially inner portions of the surfaces of the vane and slot are at a lower pressure than radially outer portions of the surfaces of the vane and slot.
8. A turbocharger comprising a turbine comprising: (i) a turbine wheel having an axis; (ii) a turbine housing for defining a chamber for receiving the turbine wheel for rotation of the turbine wheel about an axis, the turbine housing further defining a gas inlet, and an annular inlet passage from the gas inlet to the chamber; (iii) a ring-shaped shroud defining a plurality of slots and encircling the axis, each slot having a slot surface; and (iv) a nozzle ring supporting a plurality of vanes which extend from the nozzle ring parallel to the axis, and project through respective ones of the slots; each of the vanes having: an axially-extending vane surface which includes (i) a vane outer surface facing a radially-outer surface of the corresponding slot, (ii) an opposed vane inner surface facing a radially-inner surface of the corresponding slot; and a median line between the vane inner surface and the vane outer surface extending from a leading end of the vane to a trailing end of the vane; the vane being positioned with a leading surface portion of the vane inner surface contacting a corresponding leading surface portion of the respective slot surface; the vane inner surface further including a trailing surface portion extending along at least 33% of the median line and, which, at room temperature and when the leading surface portions are in contact, is spaced from an opposed trailing surface portion of the slot surface by a distance in the range 10 microns to 250 microns.
9. In combination, a ring-shaped shroud and a nozzle ring, the shroud and nozzle ring being for positioning within a turbine including a turbine wheel, and a turbine housing defining a chamber for receiving the turbine wheel for rotation of the turbine wheel, the turbine housing further defining a gas inlet, and an annular inlet passage from the gas inlet to the chamber; the ring-shaped shroud defining a plurality of slots and encircling an axis which in use is the rotational axis of the turbine wheel within the chamber, each slot having a slot surface; and a nozzle ring supporting a plurality of vanes which extend from the nozzle ring parallel to the axis, and project through respective ones of the slots; each of the vanes having: an axially-extending vane surface which includes (i) a vane outer surface facing a radially-outer surface of the corresponding slot, (ii) an opposed vane inner surface facing a radially-inner surface of the corresponding slot, and a median line between the vane inner surface and the vane outer surface extending from a leading end of the vane to a trailing end of the vane; the vane being positioned with a leading surface portion of the vane inner surface contacting a corresponding leading surface portion of the respective slot surface; the vane inner surface further including a trailing surface portion extending along at least 33% of the median line and, which, at room temperature and when the leading surface portions are in contact, is spaced from an opposed trailing surface portion of the slot surface by a distance in the range 10 microns to 250 microns.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Embodiments of the disclosure will now be described for the sake of example only, with reference to the following drawings in which:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(13) Referring to
(14) The axis of the shaft about which the turbine wheel 9 (not shown in
(15) Viewed in this axial direction, the substantially-planar annular nozzle ring 5 encircles the axis 100. From the nozzle ring 5, vanes 7 project in the axial direction. Defining a circle 70 centred on the axis 100 and passing through the centroids of the profiles of the vanes 7, we can define the nozzle radius 71 as the radius of the circle 70. Gas moves radially inwardly in the gap between the nozzle ring 5 and the shroud 6.
(16) The nozzle ring 5 is moved axially by an actuator 16 (not shown in
(17) The actuator exerts a force on the nozzle ring 5 via two axially-extending guide rods. In
(18) The location, as viewed in the axial direction, at which a second of the guide rods is connected to the nozzle ring 5 is shown as 31. The connection between the nozzle ring 5 and the second guide rod is due to a second bracket (not visible in
(19) Holes 24, 25 are balance holes provided in the nozzle ring 5 for pressure equalisation. They are provided to achieve a desirable axial load (or force) on the nozzle ring 5.
(20) Facing the nozzle ring 5, is the shroud 6 illustrated in
(21)
(22) Specifically, the vane 7 has a vane inner surface 41 which is closer to the wheel. The vane inner surface 41 is typically generally concave as viewed in the axial direction, but may alternatively be planar. The vane 7 also has a vane outer surface 42 which is closer to the exhaust gas inlet of the turbine. Each of the vane inner and outer surfaces 41, 42 is a major surface of the vane. The vane outer surface 42 is typically convex as viewed in the axial direction, but may also be planar. The major surfaces 41, 42 of the vane 7 face in generally opposite directions, and are connected by two axially-extending end surfaces 43, 44 which, as viewed in the axial direction, each have smaller radii of curvature than either of the surfaces 41, 42. The end surfaces 43, 44 are referred to respectively as the leading edge surface 43 and the trailing edge surface 44.
(23) In most arrangements, the vane outer surface 42 is arranged to oppose the motion of the exhaust gas the inlet passageway, i.e. the motion of the exhaust gas in the inlet passageway is such as to direct the exhaust gas against the vane outer surface. Thus, the vane outer surface 42 is typically at a higher pressure than the vane inner surface 41, and is referred to as the “high pressure” (or simply “pressure”) surface, while the vane inner surface 41 is referred to as the “low pressure” (or “suction”) surface. These oppose corresponding portions of the inwardly-facing surface which define the edge of the slot 30, and which are given the same respective names.
(24) As viewed in the axial direction, each vane 7 has a median line 51 which extends from one end of the vane to the other (half way between the vane inner and outer surfaces 41, 42 when viewed in the axial direction), and this median line has both a radial and a circumferential component. We refer to the surface of the slot which the vane inner surface 41 faces as the slot inner surface 46, and the surface of the slot which the vane outer surface 42 faces as the slot outer surface 47. As shown in
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(26) In contrast to the known vanes of
(27) To further this effect, the vane surface and slot surface are formed with a conformal portion 145 which extends along at least about 80% of the length of the median line 151. As illustrated in
(28) If there is differential thermal expansion between the vanes 107 and the shroud (for example, because they are formed from different materials and/or experience different temperatures), the conformal portion of the vane 107 may be forced against the against the slot inner surface 146. Fictional force between them may then prevent axial motion of the vane relative to the shroud. However, there is a certain free play in the system (for example, due to the coupling of the nozzle ring 5 to the rods illustrated in
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(30) In the case of a nozzle ring of nozzle radius 48.1 mm, and with each of the vanes having a length of 23 mm (i.e. the length of the median line), the undamaged portion of the vane inner surface 141 has been found to extend for at least the first 4 mm of the length of the median line from the end of the median line at the leading edge 167 (i.e. 17% of the length of the vane). Between 4 mm and 5 mm there are some small impact craters and minor pitting. At all points further than 5 mm from the leading edge 167 of the vane 107a, the surface has the same condition. This effect is observed to be equal on all the vanes of the turbine. (Note that a computer simulation suggested at all FOD would be at least 5.5262 mm from the leading end 167, but this was found to be an over-estimate.)
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(32) Turning to
(33) The embodiment is a turbine with a construction equal to that of the known system of
(34) Firstly, in a leading surface portion 260 of the vane 207, the vane inner surface 241 and slot inner surface 246 closely conform to each other. In particular, they may be designed with exactly the same shape, but in practice diverge from each other by 1 micron to 50 microns, or more preferably 1 micron to 25 microns.
(35) Secondly, when the vane inner surface 241 and slot inner surface 246 are in contact with each other in the leading portion 260, at all positions on the vane inner surface 241 which are closer towards the trailing edge 265 than the leading portion 260 (this set of positions is referred to as a “trailing surface portion” 266 of the vane inner surface 241), the vane inner surface 241 is spaced from the slot inner surface 246. The spacing in substantially all of the trailing surface portion 266 may be at least 0.05 mm, which, in the case of a nozzle ring with a nozzle radius of 48.1 mm, corresponds to about 0.1% of the nozzle radius. In practice, tolerances in the manufacture of the vane 207 or slot 230 can cause this spacing to be reduced. Furthermore, in use this spacing is reduced at isolated positions within the trailing surface portion 266 due to crater damage on the vane inner surface 241.
(36) However, even if there is FOD in the trailing surface portion 266 which causes the surface of the vane inner surface 241 to be raised by a height of 0.05, this will not cause the vane inner surface 241 to impact the slot inner surface 246 in the trailing surface portion 266, and therefore will not cause the vane inner surface 241 to be spaced from the slot inner surface 246 in the leading surface portion 260.
(37) Similarly, if, due to tolerances in the manufacture of the vane 207 and/or the slot 230, the inner surface 241 of the vane 207 in the trailing surface portion 266 happens to be deformed by a distance 0.05 mm in the direction toward the slot inner surface 246, this will not cause the vane inner surface 241 to impact the slot inner surface 246 in the trailing surface portion of the vane inner surface 241, so it will not cause the inner surface 241 to be spaced from the slot inner surface 246 in the leading surface portion 260. In practice the manufacturing tolerance of the vane 207 and slot 230 may be as high as 0.1 mm, so a spacing of 0.05 mm merely reduces the chance of the vane inner surface 241 being spaced from the slot inner surface 246 in the leading surface portion 260. For that reason, it may be preferred to provide a larger spacing between the vane inner surface 241 and the slot inner surface 246 in at least the majority of the trailing surface portion 266, such as a spacing of 0.1 mm.
(38) The spacing between the vane inner surface 241 and the slot inner surface 246 in the trailing surface portion 266 has the further advantage of reducing the risk of the vane 207 becoming stuck to the shroud due to a thermal transient.
(39) In
(40)
(41) Turning to
(42) From the point 3463 towards the leading edge 367 of the vane 307, the vane's leading edge surface 343 is spaced from the opposed corresponding portion 349 of the inner surface 346 of the slot 330. The distance of the contact point 3463 from the leading edge 367 of the vane may be less than 10% of the length of the median line, or even less than 5%. The contact between the vane 307 and the inner surface of the slot 330 extends along much less than 5% of the median line of the vane between its opposed major surfaces, such as along less than 1% of the length of the median line, or even 0.1% of the length of the median line.
(43) Since the trailing surface portion 3461 of the slot inner surface 346 is spaced from the trailing surface portion 366 of the vane inner surface 341, imperfections on the trailing surface portions due to machining tolerances and/or due to FOD to the vane 307, do not cause the trailing surface portions to touch each other. Thus, there is no force developed between the trailing surface portions which separates the slot inner surface 346 and the vane inner surface 341 in their respective leading surface portions 368, 3462, such that contact at the contact point 3463 is lost.
(44) Since all the contact between the vane 307 and the slot 330 is at the narrow contact point 3463, there is little of no risk of the vane 307 becoming locked against the slot 330, such that sliding motion of the vane 307 in the axial direction is impaired.