STRUCTURAL SUBSURFACE MATERIAL FOR TURBULENT FLOW CONTROL
20220290701 · 2022-09-15
Inventors
- Mahmoud Hussein (Boulder, CO, US)
- Mary W. Bastawrous (Boulder, CO, US)
- Sedat Biringen (Boulder, CO, US)
Cpc classification
B32B15/20
PERFORMING OPERATIONS; TRANSPORTING
B64C2220/00
PERFORMING OPERATIONS; TRANSPORTING
B64C1/38
PERFORMING OPERATIONS; TRANSPORTING
B64C2230/02
PERFORMING OPERATIONS; TRANSPORTING
F15D1/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F15D1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Structural subsurface materials and subsurface structures adapted for interacting with a flow are provided. In one example, a structural subsurface material or subsurface structure is provided for use in interacting with a fluid or solid flow. The structural subsurface material comprises a flow interface surface adapted to be disposed adjacent a flow and a subsurface feature comprising a structural material. The subsurface feature extends away from the flow interface surface. The subsurface feature alters an effective structural compliance of the flow interface surface relative to the flow such that the flow experiences an alteration in surface skin-friction drag and/or in kinetic energy in a turbulent flow. In other implementations, methods of controlling a flow with a structural subsurface material or a subsurface structure are provided. Further, methods of designing structural subsurface materials and subsurface structures for interacting with a flow are also provided.
Claims
1. A structural subsurface, comprising: a flow interface surface adapted to be disposed adjacent to a turbulent flow; and a subsurface feature comprising a structural material, the subsurface feature extending away from the flow interface surface; wherein the subsurface feature alters an effective structural compliance of the flow interface surface relative to the turbulent flow such that the turbulent flow experiences an alteration in one or both of a surface skin-friction drag and a kinetic energy.
2. The structural subsurface of claim 1, wherein the alteration comprises a decrease in one or both of the surface skin-surface drag and the kinetic energy.
3. The structural subsurface of claim 1, wherein the alteration comprises an increase in one or both of the surface skin-surface drag and the kinetic energy.
4. The structural subsurface of claim 1, wherein the structural material forms the flow interface surface.
5. The structural subsurface of claim 1, wherein the structural material is disposed adjacent to the flow interface surface.
6. The structural subsurface of claim 1, wherein the flow interface surface comprises a surface of a flow channel.
7. (canceled)
8. The structural subsurface of claim 1, wherein the subsurface feature comprises one of: a structure that is periodic in one dimension, a structure that is periodic in two dimensions, and a structure that is periodic in three dimensions.
9-10. (canceled)
11. The structural subsurface of claim 1, wherein the subsurface material comprises a bulk material.
12. (canceled)
13. The structural subsurface of claim 1, wherein the flow interface has a relative compliance such that the flow interface surface deforms in response to the turbulent flow.
14. The structural subsurface of claim 1, wherein the subsurface feature reduces an effective structural compliance of the flow interface surface and the subsurface feature.
15. The structural subsurface of claim 1, wherein the subsurface feature extends in a direction perpendicular to the flow interface surface.
16. (canceled)
17. The structural subsurface of claim 1, wherein the subsurface feature extends in a direction perpendicular to a flow direction of the turbulent flow.
18. The structural subsurface of claim 1, wherein the subsurface feature extends in a direction that is not perpendicular to a flow direction of the turbulent flow.
19-21. (canceled)
22. A method of interacting with a turbulent flow, comprising: exerting a pressure from the turbulent flow onto an interface surface, the pressure being associated with at least one wave having at least one frequency; receiving the at least one wave with a subsurface structure extending away from the interface surface; altering a phase of the at least one wave with the subsurface structure; and vibrating the interface surface at a frequency, phase, and amplitude in response to the altered phase of the at least one wave; wherein the subsurface structure alters an effective structural compliance of the flow interface surface relative to the turbulent flow such that the turbulent flow experiences an alteration in one or both of a surface skin-friction drag and a kinetic energy.
23. The method of claim 22, wherein the alteration comprises a decrease in one or both of the surface skin-surface drag and the kinetic energy.
24. The method of claim 22, wherein the alteration comprises an increase in one or both of the surface skin-surface drag and the kinetic energy.
25. The method of claim 22, wherein the subsurface structure forms the flow interface surface.
26. The method of claim 22, wherein the subsurface structure is disposed adjacent to the flow interface surface.
27. The method of claim 22, wherein the flow interface surface comprises a surface of a flow channel.
28. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0027] Structural subsurface material(s) provided herein may comprise periodic materials, homogeneous materials, lattice materials, composite materials, or any other type of structural material such as metal, rubber, polymer, ceramic, wood, or the like. The concept comprises the introduction of an elastic medium (the structural subsurface material), located at one or more points or regions of interest along a solid flow surface, and extending away from the solid flow surface, e.g., perpendicular to the surface, at an angle to the surface, along the surface or any combination thereof. One example implementation is shown in
[0028] Reduction in turbulence can be measured in the reduction of kinetic energy in the flow and/or reduction of surface drag along the flow surface at the interface of the flow surface and the structural subsurface material. The flow in this context comprises the motion of a fluid medium of gas or liquid, or a gas-liquid mixture, or a gas-liquid-solid mixture, or a liquid-solid mixture, or a gas-solid mixture. The concept comprising interaction with the velocity and/or pressure fields of a flow can be used to control turbulent flows in order to reduce local skin friction and hence to reduce drag on surfaces and bodies that move in a fluid medium of gas or liquid, a gas-liquid mixture, a gas-liquid-solid mixture, a liquid-solid mixture or a gas-solid mixture.
[0029] One example methodology for designing a structural subsurface material for reducing turbulence is as follows. First, a unit cell of the structural subsurface material is designed and/or optimized to interact with a turbulent flow. Then, a steady-state frequency response analysis is conducted on a model representing a finite structure composed of one or more unit cells of the type designed above. The unit cells may be laid out in the direction perpendicular, or parallel, or both, to the surface (and flow). The unit cell and possibly the end design and boundary conditions of the structure are then altered until the interaction with the flow operates as desired. A performance metric is then used to evaluate the predicted performance of the structural subsurface material as explained in more detail below. The process can be repeated until the predicted performance metric meets one or more design criteria for reducing kinetic energy in a turbulent flow (e.g., for reducing skin-friction drag) or for increasing kinetic energy in a turbulent flow (e.g., for combustion or mixing applications).
[0030] In one implementation, for example, an effective structural compliance of a subsurface structure can be defined as a quantity that describes total deformation of the subsurface structure in a direction perpendicular to the flow divided by the total applied resultant force acting from the flow onto the subsurface structure through the fluid-structure interface. For example, if the structural subsurface has n layers laid out perpendicular to the flow, then the total deformation of the subsurface in the direction of the flow will be
where Δl.sub.i is the deformation of layer i, F is the total resultant applied force from the flow onto the structure in the direction perpendicular to the flow, l.sub.i is the length of the layer in the direction perpendicular to the flow, E.sub.i is the Young's modulus of the material of the layer, and A.sub.i is the cross-sectional area of the layer in the direction perpendicular to the flow. It follows that the effective structural compliance of the subsurface structure for this case is
[0031] In another example methodology, a subsurface structure may be designed offline using a compliance criterion as described herein, and not need to be designed by iterations. One advantage of this approach is that the structural subsurface material can be fully designed without carrying out any coupled fluid-structure simulations (which tend to be computationally expensive). However, a fluid-structure simulation may be conducted as a verification, especially to ensure that the level of damping (material and structural) in the structural subsurface material is optimal and/or meets one or more design criteria.
[0032] In various embodiments, one or more subsurface structure elements may be used to control the overall structural compliance of a subsurface structure by selection of its material(s) and/or structural geometry and dimensions. In one embodiment, for example, a structural material may be distributed, such as but not limited to in a direction perpendicular to a solid flow surface, such that the overall structural compliance (opposite of stiffness) of the that structure results in a decrease in drag along the flow surface adjacent or juxtaposed to where the subsurface structure is applied. This effectively reduces negative effects of turbulence. Prior approaches place a thin “surface material” or a thin “coating” along the surface; these do not extend in a direction away from the flow surface (e.g., in the perpendicular direction from the flow surface) and therefore need to be overly compliant (i.e., like rubber) to reduce the drag. In embodiments provided herein, a subsurface material may comprise a relatively stiff material (like plastic) because the overall structural compliance need not be defined just by the type of material but by the fact that the subsurface material extends as a structure away from the flow surface. The longer the extension, the lower the stiffness (the higher the compliance) as felt by the flow. As described herein, the structural subsurface may comprise a number of different size, shape and location structural subsurface materials that may be adapted for different turbulent flow conditions.
Implementation
[0033] Flow and Solid Surface Control
[0034] In some implementations, for example, structural subsurface materials can be used in applications, such as, but not limited to any air, sea and land vehicles, manned and unmanned (drones), water and wind turbine blades, propellers, fans, steam and gas turbines blades, among other applications, for the purposes of drag reduction, turbulence reduction, enhanced maneuverability, lift enhancement, heat transfer control (enhancement and/or reduction), noise control, vibration control, flutter avoidance, inducing surface movement in all three coordinate directions; separation delay, among others.
[0035] Fluids
[0036] Examples of fluids that may be used with structural subsurface materials such as described herein, include, but are not limited to, the following: all fluids, gases, liquids, single and multi-phase, mixtures, and the like. In one particular implementation, for example, air, water, oil, natural gas, sewage or other fluids may be used with structural subsurface materials. Fluids can exist at room temperature, lower than room temperature, higher than room temperature. Applications cover static fluids, incompressible fluids, subsonic, transonic, supersonic, hypersonic flow regimes; laminar, turbulent and transitional flow regimes; smooth surfaces, surfaces with surface roughness—appearing naturally and by transition; instability, transition and turbulence—instigated naturally, with acoustic excitations, with finite-size roughness elements of any shape, plant canopies, others; by-pass instabilities, transition and turbulence.
[0037] Flow control applications cover all flow fields. These include (but are not limited to) external and internal flows, and their various combination; all flow fields are included.
[0038] External flows: Flows over aircraft wings (passenger aircraft, fighter aircraft, tankers, military aircraft, all fixed wing aircraft, rotary wing aircraft, helicopters, vertical take-off aircraft, re-usable space vehicles, aircraft with jet engines, aircraft with propellers, ship-based Navy aircraft); flow control in wing-body junctions, over fuselages, in and around aircraft engine inlets, turbines, over turbine blades, blade passages, wind turbine blades; wings of any cross-section, symmetric, non-symmetric, with and without camber, all wing, airfoil and hydrofoil profiles (including NACA and NASA airfoils), delta wings, folding wings, retractable wings, wing appendages, high-lift devices. Flows around sea vehicles including ships (battleships, cruise ships, cargo ships-manned), tankers, carriers, racing boats, sailing boats, unmanned boats submarines (manned and unmanned), deep-sea vehicles, hovercrafts, jet skis, water boards, among others. Flows around wind turbine blades of any type and water and steam turbines of any type.
[0039] Internal flows (of any fluid, gas and/or liquid): Flows in pipes, open or closed (channels), of any cross-sectional shape, and length, and at any temperature, and of sudden or gradual expansion; pipes of circular, square, elliptic, rectangular, triangular shapes, of any material; pipes with surface heating and/or cooling, pump-driven, gravity driven, buoyancy-driven. Pump impellers, steam turbines, pump and turbine inlet and outlet passages, flows over their blades.
[0040] The applications further cover ships, ship hulls, ship propellers, passenger ships, cruise ships, military ships of all kinds, sizes and uses, ordinance deployed in air and sea faring military manned and/or unmanned vehicles, speed boats, race boats, sail boats of all kind, used for pleasure, transportation, cargo, racing. Snow vehicles, alpine and cross-country skis, snow boards, paddle boats, wind surfing boards, parachute (ski) surfing boards, swimsuits, skates, skateboards, water skiing boards.
[0041] Any solid surface that is made of any material may be used in the application of the concepts provided herein, including (but are not limited to) aluminum, plastic/polymer (all types), titanium, steel, copper, cement, rare earth; all materials (natural or synthetic) that are in contact with any fluid are included in the scope of the implementations described herein covering the wide range of applications mentioned in this document.
[0042] Structural Subsurface Material
[0043] A structural subsurface material may comprise periodic materials, homogeneous materials, lattice materials, composite materials or any other type of structural material such as metal, rubber, polymer, ceramic, wood, or the like. A structural subsurface material may comprise one or more variation or variation of geometric feature that may extend in a one-, two- or three-dimensional sense, and could comprise one, two or more constituent materials.
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[0052] In various implementations, structural subsurface materials are disposed in or adjacent to a solid flow surface that interacts with a fluid (i.e., liquid and/or gas and/or flowing solid) flow. As used herein, a flow surface or solid flow surface refers to a solid surface, such as a wall of the flow channel disposed adjacent to the flow. In one particular example of a structural subsurface material, periodic materials refer to periodic materials, such as phononic crystals, and/or locally resonant metamaterials. Phononic crystals, which are spatially periodic, include materials designed based on the Bragg scattering principle. Locally resonant metamaterials, which are not necessarily spatially periodic, include those that work on the principle of internal resonances and mode hybridization.
[0053] As described above, the concept comprises the introduction of an elastic medium (the structural subsurface material), located at one or more points or regions of interest along a flow surface, and extending away from the flow surface, e.g., perpendicular to the surface, at a non-perpendicular angle to the surface, along the surface or any combination thereof. One example implementation is shown in
[0054] Further, the terms one-dimensional (1D), two-dimensional (2D) and three-dimensional (3D) are used herein to describe both the characteristics of various structural subsurface base material configurations as well as the shape, size, orientation, material composition and/or location/distribution of material/geometrical interfaces or local oscillators/resonators, such as in a locally resonant metamaterial. A base material, for example, may be described as a one-dimensional (1D) base material in the shape of a wire or rod, beam or column that extends, with the exception of other dimensions, in a generally single dimension. Similarly, a base material, such as a thin-film/membrane/sheet or plate-shaped base material may be described as a two-dimensional (2D) structure, with the exception of other dimensions, that extends in two dimensions. Also, a different base material, such as a bulk material, may be described as a three-dimensional (3D) base material. Similarly, local oscillators/resonators, such as pillars shown in
[0055] In one implementation, local oscillators/resonators in the form of pillars or resonant inclusions are positioned periodically or non-periodically along one or both free surfaces of a plate base material.
[0056] In another implementation, multiple pillar local oscillators/resonators are used on one or both free surfaces of a base thin-film material with each including a unique (distinct) height and/or cross-sectional area (see, for example,
[0057] One example implementation is shown in
[0058] In the implementation shown in
[0059] In one implementation, for example, one or more locations the rigid surface is replaced by a one-dimensional (1D) elastic periodic material as shown in
[0060] A single unit cell of the structural subsurface material structure, in this implementation comprises a first layer and a second layer of different Young's modulus, density and layer thickness disposed adjacent to each other. In one example implementation, for example, the first layer may include a polymer, such as ABS, and the second layer may include a metal material, such as aluminum. However, these are merely examples and other materials are contemplated.
[0061] In another implementation, a surface of a flow channel (e.g., the bottom surface shown in
[0062] In this particular implementation, the flow channel comprises a plurality of walls, such as the four walls shown, and having a generally rectangular cross-section. In other implementations, the flow channel may comprise any shape such as having a generally circular, elliptical, square, polygon or other cross-section. The flow channel may also include varying dimensions, such as a narrowing or expanding flow channel.
[0063] In this example implementation, a flow direction of a fluid flowing through the flow channel flows in a first direction is shown by the arrow. The flow channel includes a plurality of surfaces defining the flow channel disposed within an inner boundary formed by the surfaces. In this implementation, at least one of the surfaces comprises a flexible surface that interacts with the one-dimensional (1D) elastic periodic material. In this implementation, the one-dimensional elastic periodic material includes a plurality of unit cells each of length a disposed in a stacked configuration extending in a depth direction, d, which in this implementation is generally perpendicular to a rigid surface of the flow channel along which a fluid flows in the flow channel.
[0064] As described herein, a structural subsurface includes either a subsurface structure material that extends into a flow channel and directly interacts with the flow or is disposed adjacent to a flexible flow surface that forms a portion of a flow channel.
[0065] A single unit cell of the structural subsurface material structure, in this implementation again comprises a first layer and a second layer of different Young's modulus, density and layer thickness disposed adjacent to each other. In one example implementation, for example, the first layer may include a polymer, such as ABS, and the second layer may include a metal material, such as aluminum. However, these are merely examples and other materials are contemplated.
[0066] In various embodiments, one or more subsurface structure elements may be used to control the overall structural compliance of a subsurface structure by selection of its material(s) and/or structural geometry and dimensions. In one embodiment, for example, a structural material may be distributed, such as but not limited to in a direction perpendicular to a flow surface, such that the overall structural compliance (opposite of stiffness) of the that structure results in a decrease in drag along the flow surface adjacent or juxtaposed to where the subsurface structure is applied. This effectively reduces negative effects of turbulence. Prior approaches place a thin “surface material” or a thin “coating” along the surface; these do not extend in a direction away from the flow surface (e.g., in the perpendicular direction from the flow surface) and therefore need to be overly compliant (i.e., like rubber) to reduce the drag. In embodiments provided herein, a subsurface material may comprise a relatively stiff material (like plastic) because the overall structural compliance need not be defined just by the type of material but by the fact that the subsurface material extends as a structure away from the flow surface. The longer the extension, the lower the stiffness (the higher the compliance) as felt by the flow. As described herein, the structural subsurface may comprise a number of different size, shape and location structural subsurface materials that may be adapted for different turbulent flow conditions.
[0067] In principle, the structure used to control the flow may be a standard homogenous and uniform elastic structure for which the performance metric will similarly be used to guide the design. One advantage of using a periodic material as a structural subsurface material in some implementations, however, is that it is based on intrinsic unit-cell properties and is thus more robust to any changes to the boundary conditions during operation.
[0068] In one implementation of a flow-related system, for example, one or more periodic material structures may be designed to control a transition of a fluid from a laminar flow to a turbulent flow. The transition from a laminar flow to a turbulent flow can be delayed by increasing the stability of the flow. Similarly, the transition of the laminar flow to a turbulent flow may be controlled to be earlier than would otherwise be achieved by decreasing the stability of the flow.
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[0071] In one example embodiment, a performance metric may be determined based on a stiffness or compliance of a structural subsurface material where the flow surface is in the range of relatively high stiffness, i.e., the flow surface does not exhibit relatively large finite deformation (as opposed to infinitesimal deformation or minor finite deformation) and effectively remains substantially straight and retains its shape in response to a passing flow of interest. In one particular implementation, for example, the deformation can be small such that the shape of the surface profile practically does not change in response to a flow, yet is compliant enough to permit the structural subsurface material to move in response to the flow. As discussed herein, the stiffness or compliance are inverse of each other, i.e., compliance=1/stiffness. As the structural compliance of the material increases (and the corresponding stiffness decreases), the performance of the structural subsurface material increases for a partially developed or fully developed turbulent flow.
[0072] The lower the effective stiffness (primarily in the direction perpendicular to the flow surface but also with variants/components in different directions as observed at the interface of the flow surface and the flow) of the structural subsurface material where the flow surface remains effectively substantially straight in response to a flow of interest, the better the performance of the structural subsurface material in reducing surface friction drag from turbulence of the flow. For the same structural subsurface material compared to a solid homogeneous structure of the same material, the deeper/longer (dimension extending at least substantially perpendicular to the flow) the dimension of the structural subsurface material, the lower the effective stiffness of the structural subsurface material, such as in a dimension perpendicular to the flow, and the better the performance of the structural subsurface material at reducing surface friction drag from the turbulence of the flow.
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[0074] As shown in
[0075] Examples of materials that may be used in a structural subsurface material as described herein include polymers, epoxies, metals, composites, ceramics, or the like. Further, the structural subsurface material may be a solid homogeneous material, or an engineered or other designed variation of the material such as a lattice (e.g., having a network of rods and/or beams with voids disposed between them), a 3D printed material including a plurality of voids, or pores.
[0076] Further, the structural subsurface material itself may include a solid, non-voided surface that is disposed directly adjacent to the flow and/or be disposed adjacent to a solid flow surface that prevents the flow from extending into one or more voids of the structural subsurface material.
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[0087] Although implementations have been described above with a certain degree of particularity, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the spirit or scope of this invention. All directional references (e.g., upper, lower, upward, downward, left, right, leftward, rightward, top, bottom, above, below, vertical, horizontal, clockwise, and counterclockwise) are only used for identification purposes to aid the reader's understanding of the present invention, and do not create limitations, particularly as to the position, orientation, or use of the invention. Joinder references (e.g., attached, coupled, connected, and the like) are to be construed broadly and may include intermediate members between a connection of elements and relative movement between elements. As such, joinder references do not necessarily infer that two elements are directly connected and in fixed relation to each other. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative only and not limiting. Changes in detail or structure may be made without departing from the spirit of the invention as defined in the appended claims.