Welding device and welding method
11458569 · 2022-10-04
Assignee
Inventors
Cpc classification
B23K26/082
PERFORMING OPERATIONS; TRANSPORTING
H01M8/0267
ELECTRICITY
B23K26/123
PERFORMING OPERATIONS; TRANSPORTING
B23K2101/36
PERFORMING OPERATIONS; TRANSPORTING
B23K26/142
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M8/0202
ELECTRICITY
International classification
B23K26/082
PERFORMING OPERATIONS; TRANSPORTING
H01M8/0202
ELECTRICITY
B23K26/142
PERFORMING OPERATIONS; TRANSPORTING
B23K26/03
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A welding device includes a laser irradiation unit that irradiates a workpiece with a laser light while scanning along an intended weld line of the workpiece, an upper jig arranged on a side of the laser irradiation unit with respect to the workpiece, and a lower jig arranged on an opposite side of the laser irradiation unit side. The upper jig includes an exposed portion that exposes the intended weld line of the workpiece to the laser irradiation unit side, an introduction path that is disposed in a downstream side in a scanning direction of the laser light and introduces an inert gas to the exposed portion, and a discharge path that is disposed in an upstream side in the scanning direction of the laser light and suctions the inert gas introduced to the exposed portion to discharge the inert gas to an outside.
Claims
1. A welding device comprising: a laser irradiation unit that irradiates a workpiece with a laser light while scanning in a scanning direction along an intended weld line of the workpiece with the laser light; a first jig arranged on a side of the laser irradiation unit with respect to the workpiece; and a second jig arranged on an opposite side of the laser irradiation unit side with respect to the workpiece, the second jig being capable of sandwiching the workpiece with the first jig, wherein the first jig includes: a plurality of exposed portions that expose the intended weld line of the workpiece to the laser irradiation unit side; a plurality of introduction paths disposed in a downstream side in the scanning direction of the laser light, the introduction paths introducing an inert gas to the exposed portion; and a plurality of discharge paths disposed in an upstream side in the scanning direction of the laser light, the discharge paths suctioning the inert gas introduced to the exposed portion to discharge the inert gas to an outside; wherein one of the plurality of introduction paths and the discharge paths are formed for each of the plurality of exposed portions.
2. The welding device according to claim 1, further comprising a chamber mounted on the first jig so as to cover the exposed portion, the chamber communicating with the exposed portion, wherein the chamber includes a lid body that transmits the laser light and an introduction hole formed on a sidewall to introduce the inert gas to an inside of the chamber.
3. The welding device according to claim 1, wherein the introduction path inclines obliquely downward at an angle θ with respect to a horizontal direction from the downstream side in the scanning direction of the laser light toward the upstream side, wherein the discharge path inclines obliquely upward at the angle θ with respect to the horizontal direction from the downstream side in the scanning direction of the laser light toward the upstream side, and wherein the angle θ is 0°<θ≤15°.
4. The welding device according to claim 1, wherein the introduction path and the discharge path are oppositely disposed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(9) While the following describes an embodiment of a welding device and a welding method according to the present disclosure with reference to the drawings, before that, a structure of a workpiece to be welded is briefly described based on
(10) Workpiece
(11)
(12) As illustrated in
(13) The two stacked separators 11 are secured to one another by being welded on intended weld lines L1 to L5 illustrated in
(14) The intended oxidant gas inlet weld line L4 is formed into a loop shape so as to surround the oxidant gas inlet manifold 114, and the intended fuel gas outlet weld line L5 is formed into a loop shape so as to surround the fuel gas outlet manifold 116. On these intended weld lines L1 to L5, weld portions (weld beads) B are formed by welding.
(15) Welding Device
(16) The following describes a welding device of this embodiment with reference to
(17) The laser irradiation unit 2 at least includes a laser oscillator 21 that emits a laser light 20, a lens unit 23 optically connected to the laser oscillator 21 via an optical fiber 22, and a galvano scanner 24 that scans the laser light 20. The lens unit 23 includes, for example, a collimator lens 231 and a condenser lens 232.
(18) The galvano scanner 24 is a device for scanning the laser light 20 at high speed and at an accurate position, and includes a pair of galvanometer mirrors 241 and 242. The galvanometer mirror 241 and the galvanometer mirror 242 are supported by rotation shafts of respective motors (not illustrated). By adjusting respective reflection angles at high speed by driving of the motors ensures scanning the laser light 20 along the intended weld lines L1 to L5 at high speed.
(19) The galvano scanner 24 has an output side where an Fθ lens 25 is arranged. The Fθ lens 25 is a lens to correct a scanrate of the laser light 20 to be constant. The lens unit 23, the galvano scanner 24, and the Fθ lens 25 are housed inside a housing 26.
(20) The upper jig 3 is arranged on a side of the laser irradiation unit 2 with respect to the workpiece 10 (in this embodiment, upper side of the workpiece 10), and is secured to a welding workbench 6, for example, by screwing in a state of being fitted in an opening of the welding workbench 6. The upper jig 3 presents a rectangular plate shape, and has a plurality of exposed portions 31 that expose the intended weld lines L1 to L5 of the workpiece 10 to the laser irradiation unit 2 side. The exposed portions 31 are formed at positions, corresponding to the intended weld lines L1 to L5 of the workpiece 10, in the upper jig 3, and are formed of through grooves extending along the corresponding intended weld lines L1 to L5. While in this embodiment, the exposed portions 31 are formed to have constant widths (that is, equal width) toward the upper side, which is the laser irradiation unit 2 side, the exposed portions 31 may be formed into taper shapes (that is, widening width) that increase widths toward the upper side.
(21) Such an upper jig 3, for example as illustrated in
(22) As illustrated in
(23) The discharge path 33 is arranged in an upstream side in the scanning direction F1 of the laser light 20 with respect to the exposed portions 31, and is formed of an elongate hole provided inside the upper jig 3. The discharge path 33 has one end that communicates with the exposed portions 31, and the other end that communicates with an outside (for example, atmosphere). In some embodiments, the introduction path 32 and the discharge path 33 are arranged oppositely one another, and are formed to be in positions at an approximately same height.
(24)
(25) The introduction path 32 and the discharge path 33 of such an inert gas are disposed for each of the exposed portions 31 that expose the intended weld lines L1 to L5 in the upper jig 3. For example, as illustrated in
(26) Meanwhile, the lower jig 4 is arranged in an opposite side (lower side of the workpiece 10 in this embodiment) of the laser irradiation unit side with respect to the workpiece 10, and is constituted to be able to sandwich the workpiece 10 with the upper jig 3. Specifically, the lower jig 4 is formed into a rectangular plate shape, is arranged at a position opposite to the upper jig 3 secured to the welding workbench 6, and is constituted such that the lower jig 4 is brought close and move away with respect to the upper jig 3 by an elevating device 7.
(27) The chamber 5 is arranged in an upper side of the upper jig 3 so as to cover the exposed portions 31 and communicates with the exposed portions 31. This chamber 5 includes a hollow tubular body 51 and a lid body 52 that transmits the laser light 20. The hollow tubular body 51 is formed of, for example, a resin material, and is mounted on the upper jig 3 by, for example, screwing. The lid body 52 is formed of, for example, a transparent glass plate, and is secured to the hollow tubular body 51 by, for example, screwing. The hollow tubular body 51 has a sidewall where an introduction hole 53 that introduces the inert gas to an inside of the chamber 5 is formed. The introduction hole 53 is arranged in the downstream side in the scanning direction F1 of the laser light 20 and at a position close to the lid body 52 on the sidewall of the hollow tubular body 51.
(28) In the welding device 1 constituted as described above, the upper jig 3 includes the exposed portions 31 that expose the intended weld lines L1 to L5 of the workpiece 10 to the laser irradiation unit 2 side, the introduction path 32 that is disposed in the downstream side in the scanning direction F1 of the laser light 20 and introduces the inert gas to the exposed portion 31, and the discharge path 33 that is disposed in the upstream side in the scanning direction F1 of the laser light 20 and suctions the inert gas introduced to the exposed portion 31 to discharge the inert gas to the outside. Thus, the inert gas can be introduced to the exposed portion 31 via the introduction path 32, and further, the inert gas introduced to the exposed portion 31 can be suctioned to be discharged to the outside as indicated by an arrow F2 in
(29) Moreover, the introduction path 32 is disposed in the downstream side in the scanning direction F1 of the laser light 20, and the discharge path 33 is disposed in the upstream side. Thus, the inert gas can be introduced to the exposed portion 31 from the opposite direction in the scanning direction F1 of the laser light 20, and the fumes and the dust generated during welding can be pushed and flown. This ensures further reduced interference by the fumes and the dust to the laser light compared with a case where, for example, the introduction path is disposed in the upstream side in the scanning direction F1 of the laser light 20 and the discharge path is disposed in the downstream side in the scanning direction of the laser light. As a result, the accumulation of the fumes and the dust can be surely reduced, thereby ensuring an improved quality of laser welding.
(30) The introduction path 32 inclines obliquely downward at the angle θ with respect to the horizontal direction from the downstream side in the scanning direction F1 of the laser light 20 toward the upstream side, the discharge path 33 inclines obliquely upward at the angle θ with respect to the horizontal direction from the downstream side in the scanning direction F1 of the laser light 20 toward the upstream side, and the angle θ is 0°<θ≤15°. This causes the flow of the inert gas introduced to the exposed portion 31 via the introduction path 32 to become a laminar flow, thereby ensuring efficiently suctioning the fumes and the dust to discharge the fumes and the dust to the outside via the discharge path 33 without allowing the fumes and the dust to attach to walls of the exposed portion 31.
(31) Furthermore, the introduction path 32 and the discharge path 33 are arranged oppositely one another. Thus, for example, the attachment of the fumes and the dust to the walls of the exposed portion 31 is suppressed, thereby ensuring a further enhanced effect of reducing the accumulation of the fumes and the dust.
(32) Furthermore, the chamber 5 that communicates with the exposed portions 31 is mounted on the upper side of the exposed portions 31. Thus, a foreign matter inclusion and the like into the exposed portions 31 can be reduced. The introduction hole 53 that introduces the inert gas to the inside of the chamber 5 is formed on the sidewall of the hollow tubular body 51 in the chamber 5. Thus, for example, when the inert gas is introduced to the inside of the chamber 5 via the introduction hole 53, the introduced inert gas flows into the exposed portions 31 that communicate with the chamber 5, thereby ensuring pushing and flowing the oxygen gas inside the exposed portions 31 to the outside. As a result, an oxygen concentration inside the exposed portions 31 can be lowered and the oxidation of the weld portion formed by welding can be reduced, thereby ensuring the improved quality of laser welding.
(33) Welding Method
(34) The following describes a welding method according to this embodiment with reference to
(35) In the preparation step, first, the upper jig 3 is secured to the welding workbench 6, the chamber 5 is installed on the upper side of the upper jig 3 so as to cover the exposed portions 31 of the upper jig 3, and the chamber 5 is mounted on and secured to the upper jig 3 by, for example, screwing. Subsequently, two separators 11 are placed in sequence on an upper surface of the lower jig 4 to position the two separators 11, thus preparing the workpiece 10. Here, the preparation operation of the workpiece 10 may be performed prior to the securing operation of the upper jig 3.
(36) Next, while relatively bringing the lower jig 4 close to the upper jig 3 and introducing the inert gas to the inside of the chamber 5 that is mounted on the upper jig 3 and communicates with the exposed portions 31, the inert gas is introduced to the exposed portions 31 from the downstream side in the scanning direction F1 of the laser light 20. Specifically, as illustrated in
(37) When the inert gas is introduced to each of the inside of the chamber 5 via the introduction hole 53 of the chamber 5 and the exposed portions 31 via the introduction paths 32 of the upper jig 3, the suction of the inert gas via the discharge paths 33 is not performed. Specifically, covering the discharge path 33 using, for example, a blocking member blocks the inert gas from flowing outside via the discharge path 33.
(38) With this, the inert gas introduced to the inside of the exposed portion 31 via the introduction path 32 of the upper jig 3 does not flow to the discharge path 33 as indicated by the arrow F2 in
(39) When the workpiece 10 placed on the lower jig 4 is brought into contact with a bottom surface of the upper jig 3, and is pressurized by the upper jig 3 and the lower jig 4 at a predetermined value, the elevation of the elevating device 7 stops. This sandwiches the workpiece 10 between the upper jig 3 and the lower jig 4.
(40) In the preparation step, after sandwiching the workpiece 10 between the upper jig 3 and the lower jig 4, furthermore, the inert gas inside the exposed portions 31 is suctioned from the upstream side in the scanning direction F1 of the laser light 20 to be discharged to the outside.
(41) That is, as illustrated in
(42) In the welding step continuous with the preparation step, the inert gas is introduced to the exposed portions 31 of the upper jig 3 from the downstream side in the scanning direction F1 of the laser light 20, and while suctioning the inert gas introduced to the exposed portions 31 from the upstream side in the scanning direction F1 of the laser light 20 to discharge the inert gas to the outside, the intended weld lines L1 to L5 of the workpiece 10 is irradiated with the laser light 20. That is, as illustrated in
(43) In this welding step, the introducing operation of the inert gas into the chamber 5 performed in the preparation step may be executed or may be stopped. When the introducing operation of the inert gas into the chamber 5 via the introduction hole 53 is executed, the effect (details will be described below) that lowers the oxygen concentration inside the exposed portions 31 can be further enhanced. Furthermore, in some embodiments, the introducing operation of the inert gas into the chamber 5 via the introduction hole 53 is executed until the lower jig 4 descends after the termination of the welding step. Accordingly, the oxygen concentration in the peripheral area of the weld portion can be maintained to a determined standard value, thereby ensuring suppressing the oxidation of the weld portion immediately after welding.
(44) The above-described welding operation is performed along all the intended weld lines L1 to L5. As described above, when the upper jig 3 has two jigs (the first upper jig 3a and the second upper jig 3b), the welding operation is divided into a first welding operation that uses the first upper jig 3a and a second welding operation that uses the second upper jig 3b. In this case, for example, after the first welding operation is terminated, the lower jig 4 is once caused to descend, and a replacement of the upper jig 3 (that is, replacing to the second upper jig 3b from the first upper jig 3a) is performed. Then, it is only necessary to repeatedly execute the above-described preparation step and the welding step.
(45) According to the welding method according to this embodiment, in the preparation step, while relatively bringing the lower jig 4 on which the workpiece 10 is placed close to the upper jig 3, the inert gas is introduced to the inside of the chamber 5 via the introduction hole 53 and the inert gas is introduced into the exposed portion 31 from the downstream side in the scanning direction F1 of the laser light 20 via the introduction path 32. When the inert gas is introduced to the inside of the chamber 5, the introduced inert gas flows into the inside of the exposed portions 31 communicating with the chamber 5, thus ensuring pushing and flowing the oxygen gas inside the exposed portions 31 to the outside. This ensures lowering the oxygen concentration inside the exposed portions 31, thereby ensuring a reduced oxidation of weld portion B formed by welding and ensuring the improved quality of laser welding.
(46) Also, the pushing and flowing operation of the oxygen gas can be thus performed simultaneously with the sandwiching operation of the workpiece 10, therefore, there is no cycle time lost in association with the pushing and flowing of the oxygen gas, thereby ensuring immediately executing the welding step after sandwiching the workpiece 10 between the upper jig 3 and the lower jig 4. As a result, the efficiency of the welding operation can be enhanced, thereby easily achieving improved productivity.
(47) Furthermore, in the preparation step, after sandwiching the workpiece 10 between the upper jig 3 and the lower jig 4, an operation that suctions the inert gas inside the exposed portions 31 from the upstream side in the scanning direction F1 of the laser light 20 to discharge the inert gas to the outside is further performed. Accordingly, if the oxygen gas remains inside the exposed portions 31 or if the oxygen gas remains inside the discharge paths 33, the remaining oxygen gas is pushed and flown to the outside by the inert gas. Therefore, the effect of lowering the oxygen concentration can be further enhanced.
(48) Also, in the welding step, the inert gas is introduced to the exposed portion 31 from the introduction path 32 disposed in the downstream side in the scanning direction F1 of the laser light 20, and while suctioning the inert gas introduced to the exposed portion 31 from the discharge path 33 disposed in the upstream side in the scanning direction of the laser light 20 to discharge the inert gas to the outside, the intended weld lines L1 to L5 of the workpiece are irradiated with the laser light 20, thereby pushing and flowing the fumes and the dust generated during welding to ensure removing them. Therefore, the accumulation of the fumes and the dust can be reduced.
(49) Moreover, since the fumes and the dust are pushed and flown by introducing the inert gas from the opposite direction with respect to the scanning direction F1 of the laser light 20, interference by the fumes and the dust to the laser light can be further reduced compared with a case where, for example, the inert gas is introduced along the scanning direction of the laser light. As a result, the accumulation of the fumes and the dust can be surely reduced, thereby ensuring the improved quality of laser welding.
(50) While the embodiment of the present disclosure has been described in detail above, the present disclosure is not limited thereto, and can be subjected to various kinds of changes in design without departing from the spirit and scope of the present disclosure described in the claims. For example, while in the above-described embodiment, the description has been made with an example of the separator as the workpiece, the present disclosure is applied to welding of a workpiece other than the separator. While in the above-described embodiment, the description has been made of the welding of two separators in a stacked state, that is, stack welding, the present disclosure is also applied to butt welding, fillet welding, and the like.
(51) Furthermore, while in the above-described embodiment, the description has been made with an example where the first jig is arranged on the upper side of the workpiece, and the second jig is arranged on the lower side of the workpiece, the first jig and the second jig are not limited to be arranged on both the upper and lower sides of the workpiece, but, for example, they may be arranged on both right and left sides with respect to the workpiece. As a method for relatively bringing the lower jig on which the workpiece is placed close to the upper jig, the upper jig may be caused to descend, besides the elevation of the lower jig by the above-described elevating device.
DESCRIPTION OF SYMBOLS
(52) 1 Welding device 2 Laser irradiation unit 3 Upper jig 4 Lower jig 5 Chamber 6 Welding workbench 7 Elevating device 20 Laser light 21 Laser oscillator 22 Optical fiber 23 Lens unit 24 Galvano scanner 25 Fθ lens 31 Exposed portion 32 Introduction path 33 Discharge path 51 Hollow tubular body 52 Lid body 53 Introduction hole 231 Collimator lens 232 Condenser lens 241, 242 Galvanometer mirror F1 Scanning direction