Surgical implants
11439726 · 2022-09-13
Assignee
Inventors
Cpc classification
A61F2/4405
HUMAN NECESSITIES
A61B17/80
HUMAN NECESSITIES
A61F2002/4256
HUMAN NECESSITIES
A61F2002/0081
HUMAN NECESSITIES
A61L2400/18
HUMAN NECESSITIES
A61L31/06
HUMAN NECESSITIES
A61L2430/38
HUMAN NECESSITIES
A61L27/18
HUMAN NECESSITIES
A61F2002/4251
HUMAN NECESSITIES
A61L31/06
HUMAN NECESSITIES
A61F2/30771
HUMAN NECESSITIES
C08L71/00
CHEMISTRY; METALLURGY
A61B17/7291
HUMAN NECESSITIES
A61L27/18
HUMAN NECESSITIES
A61F2/447
HUMAN NECESSITIES
A61F2/3609
HUMAN NECESSITIES
A61F2/4455
HUMAN NECESSITIES
A61L2430/02
HUMAN NECESSITIES
A61B17/0401
HUMAN NECESSITIES
C08L71/00
CHEMISTRY; METALLURGY
International classification
A61L27/18
HUMAN NECESSITIES
A61B17/86
HUMAN NECESSITIES
A61L31/06
HUMAN NECESSITIES
A61B17/80
HUMAN NECESSITIES
A61B17/04
HUMAN NECESSITIES
Abstract
A surgical implant having a plastic (e.g., PEEK) component having an exposed surface, wherein at least a portion of the exposed surface has a plurality of parallel microgrooves that (i) enhance bone growth and osseointegration with adjacent bone and, after the osseointegration, (ii) increase pull-out force of the surgical implant from the adjacent bone. In certain embodiments, the microgrooves have widths of less than or equal to 12 micrometers, depths of less than or equal to 12 micrometers, crests of less than or equal to 12 micrometers, and a periodicity of less than or equal to 24 micrometers.
Claims
1. A surgical implant comprising a plastic component having an exterior side surface, an interior side surface, a top surface, and a bottom surface, wherein: each of the exterior and interior side surfaces has a plurality of vertical, elongated microgrooves and each of the top and bottom surfaces has a plurality of concentric, elongated microgrooves, wherein the vertical and concentric, elongated microgrooves are configured to enhance bone growth and osseointegration with adjacent bone and, after the osseointegration, increase pull-out force of the surgical implant from the adjacent bone, wherein: each pair of adjacent, elongated microgrooves running along the exterior side surface from the top surface to the bottom surface is separated by a single, contiguous, elongated crest running from the top surface to the bottom surface; each pair of adjacent, elongated microgrooves running along the interior side surface from the top surface to the bottom surface is separated by a single, contiguous, elongated crest running from the top surface to the bottom surface; and the elongated microgrooves have widths of less than or equal to 12 micrometers, depths of less than or equal to 12 micrometers, crest widths of less than or equal to 12 micrometers, and a periodicity of less than or equal to 24 micrometers, wherein: after the surgical implant has been implanted, the top and bottom surfaces are configured to be in direct contact with bone; and the vertical and concentric, elongated microgrooves are configured to inhibit soft tissue ingrowth across the elongated microgrooves, inhibit scar tissue formation where bone is needed to generate, and induce contact guidance to promote bone growth in the direction of the elongated microgrooves.
2. The surgical implant of claim 1, wherein the plastic component is the surgical implant.
3. The surgical implant of claim 1, wherein the surgical implant further comprises a non-plastic component connected to the plastic component.
4. The surgical implant of claim 1, wherein the plastic component is made of polyetheretherketone (PEEK).
5. The surgical implant of claim 1, wherein the elongated microgrooves have widths of 4-12 micrometers, depths of 4-12 micrometers, crest widths of 4-12 micrometers, and a periodicity of 8-24 micrometers.
6. The surgical implant of claim 5, wherein the elongated microgrooves have widths of 8-12 micrometers, depths of 8-12 micrometers, crest widths of 8-12 micrometers, and a periodicity of 16-24 micrometers.
7. The surgical implant of claim 1, wherein the surgical implant is a spinal fusion implant.
8. The surgical implant of claim 7, wherein the spinal fusion implant is a cervical spinal fusion implant.
9. The surgical implant of claim 7, wherein the surgical fusion implant is a lumbar spinal interbody fusion implant.
10. The surgical implant of claim 1, wherein the surgical implant further comprises a threaded through-hole between the exterior and interior side surfaces.
11. The surgical implant of claim 1, wherein: each pair of adjacent, elongated microgrooves running around the top surface is separated by a single, contiguous, elongated crest running around the top surface; and each pair of adjacent, elongated microgrooves running around the bottom surface is separated by a single, contiguous, elongated crest running around the bottom surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the disclosure will become more fully apparent from the following detailed description, the appended claims, and the accompanying drawings in which like reference numerals identify similar or identical elements.
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DETAILED DESCRIPTION
(22) Detailed illustrative embodiments of the present disclosure are disclosed herein. However, specific structural and functional details disclosed herein are merely representative for purposes of describing example embodiments of the present disclosure. The present disclosure may be embodied in many alternate forms and should not be construed as limited to only the embodiments set forth herein. Further, the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments of the disclosure.
(23) As used herein, the singular forms “a,” “an,” and “the,” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It further will be understood that the terms “comprises,” “comprising,” “includes,” and/or “including,” specify the presence of stated features, steps, or components, but do not preclude the presence or addition of one or more other features, steps, or components. It also should be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may in fact be executed substantially concurrently or may sometimes be executed in the reverse order, depending upon the functions/acts involved.
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(25) The parallel alignment of the microgrooves promote contact guidance, bone growth in the direction of the microgrooves. The microgrooves parallel to the z axis promote contact guidance from adjacent vertebrae (not shown in
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(28) In one implementation, the microgroove structure is formed using a 193 nm ArF excimer laser to ablate a smooth plastic surface. Organic compounds (plastics) tend to absorb the ultraviolet light of the excimer laser and enable the ablation to happen. Other types of excimer lasers having wavelengths ranging from 126 nm to 351 nm might also be used to ablate the surface of plastics. In addition, it may be possible to use other types of lasers that are not within the excimer class of lasers to ablate the surface of plastic materials to create microgroove structures.
(29) Furthermore, applying a coating onto the plastic surface could enhance or enable the ablation of the plastic with a laser that otherwise would not be absorbed by the plastic. For example, Crysta-Lyn Chemical Company of Binghamton, N.Y., manufactures Clearweld coatings that enable laser-welding of plastics that are transparent to the laser. Such coatings may be able to enhance laser-ablation if using a type of laser that would not typically do so (i.e., a laser that is not absorbed by the plastic material). This same company also manufactures a version that is not coated onto the surface, but is compounded into the plastic to absorb the laser energy to heat up the plastic for welding plastic pieces together. It could potentially be possible that this or another compound could enable laser ablation of plastics when that type of laser would normally not do so.
(30) According to another implementation, the microgroove structures could be formed by manufacturing the plastic components by injection molding. A subset of injection molding is called micromolding to manufacture small parts or small features on a part. This process can get down to below 10 μm, so, in theory, it could be possible to micromold microgrooves.
(31) According to yet another implementation, the microgroove structures could be formed using a hot blade press or hot wire contraption that is precisely pressed into or dragged along and into a plastic surface.
(32) In orthopedic devices, parallel microgrooves create a specific location for the device to osseointegrate. The microgrooves not only enhance bone growth, but also provide channels for directional growth. In this manner, bone being formed from both ends of a groove can grow towards the center to meet somewhere in the middle of that groove or if bone begins on one end, it can continue to grow to the other end of the microgroove, ultimately creating bone on the device for the length of the groove. The parallel microgrooves also provide a 3-dimensional surface structure for bone to grow into and form a mechanical bond, creating a greater force for the device to be pulled from surrounding bone. For example, bone formation in circumferential parallel microgrooves on a rod-shaped device that is inserted into bone will have an increased pull-out force due to not only the bone ongrowth to the surface, but also due to the ingrowth into the grooves.
(33) Simultaneously, the microgrooves on a device inhibit soft tissue cells from crossing over the grooves, spreading, proliferating, and forming scar tissue. It can be important for the exterior of an orthopedic device to have microgrooves oriented properly to inhibit soft tissue from spreading into the bone-contacting area of the device, further allowing more time for bone to grow and anchor the device into place.
(34) While soft tissue cells are inhibited from crossing the grooved surface, soft tissue cells will proliferate and spread on the crests and troughs and in the orientation of the grooves and form scar tissue. This is advantageous for implants protruding through skin needing a sealed barrier from outside the skin to inside the stoma. Parallel microgrooves oriented circumferentially around the device protruding through the skin provide a localized site on the implant for soft tissue to adhere and create a seal within the grooves around the implant, while inhibiting ingrowth across the grooves down into the stoma. Devices benefiting from a transcutaneous seal include long-term catheters, K-wires, and intraosseous transcutaneous amputation prostheses.
(35) Parallel microgrooves can be used in the design of intraosseous transcutaneous amputation prostheses or to create a skin barrier of other long-term or short-term transcutaneous medical devices. The use of parallel microgrooves arranged on a transcutaneous implant parallel to and located on the exterior and interior of the skin surface will create a seal and barrier to exogenous agents, encourage and enhance the dermal attachment at the skin-implant interface, and prevent or reduce the occurrence of epithelial downgrowth and the ensuing infection.
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(53) Although the disclosure contains figures showing specific types of surgical implants having microgrooves on specific surfaces having specific orientations, those skilled in the art will understand that other embodiments of the disclosure include other suitable types of surgical implants as well as surgical implants having microgrooves on other surfaces and/or with different orientations than those shown in the figures.
(54) As used herein, the term “concentric” refers to microgrooves that are nested inside one another on an implant surface, such as, for example, on surface 206 of
(55) In certain embodiments of the disclosure, a surgical implant comprises a plastic component having an exposed surface, wherein at least a portion of the exposed surface has a plurality of parallel microgrooves that enhance bone growth and osseointegration with adjacent bone and, after the osseointegration, increase pull-out force of the surgical implant from the adjacent bone, wherein the microgrooves have widths of less than or equal to 12 micrometers, depths of less than or equal to 12 micrometers, crests of less than or equal to 12 micrometers, and a periodicity of less than or equal to 24 micrometers.
(56) In certain embodiments of one or more of the above, the plastic component is the surgical implant.
(57) In certain embodiments of one or more of the above, the surgical implant further comprises a non-plastic component connected to the plastic component.
(58) In certain embodiments of one or more of the above, the plastic component is made of polyetheretherketone (PEEK).
(59) In certain embodiments of one or more of the above, after the surgical implant has been implanted, the portion of the exposed surface having the plurality of parallel microgrooves is in direct contact with bone.
(60) In certain embodiments of one or more of the above, the plurality of parallel microgrooves are oriented perpendicular to the pull-out direction from the bone.
(61) In certain embodiments of one or more of the above, a second portion of the exposed surface has a second plurality of parallel microgrooves; and, after the surgical implant has been implanted, the second portion of the exposed surface of the surgical implant is adjacent to an exposed surface of the bone.
(62) In certain embodiments of one or more of the above, the second plurality of parallel microgrooves are oriented longitudinally toward the bone.
(63) In certain embodiments of one or more of the above, after the surgical implant has been implanted, the portion of the exposed surface of the surgical implant is adjacent to an exposed surface of the bone.
(64) In certain embodiments of one or more of the above, the plurality of parallel microgrooves are oriented longitudinally toward the bone.
(65) In certain embodiments of one or more of the above, the portion of the exposed surface is an exterior surface of the surgical implant.
(66) In certain embodiments of one or more of the above, the portion of the exposed surface is an interior surface of the surgical implant.
(67) In certain embodiments of one or more of the above, the microgrooves have widths of 4-12 micrometers, depths of 4-12 micrometers, crests of 4-12 micrometers, and a periodicity of 8-24 micrometers.
(68) In certain embodiments of one or more of the above, the microgrooves have widths of 8-12 micrometers, depths of 8-12 micrometers, crests of 8-12 micrometers, and a periodicity of 16-24 micrometers.
(69) In certain embodiments of one or more of the above, the surgical implant further comprises a smooth portion of the exposed surface without microgrooves.
(70) In certain embodiments of one or more of the above, the plurality of parallel microgrooves are oriented concentrically on the portion of the exposed surface.
(71) In certain embodiments of one or more of the above, the plurality of parallel microgrooves are oriented longitudinally on the portion of the exposed surface.
(72) In certain embodiments of one or more of the above, the plurality of parallel microgrooves are oriented circumferentially on the portion of the exposed surface.
(73) In certain embodiments of one or more of the above, the plurality of parallel microgrooves are oriented spirally on the portion of the exposed surface.
(74) In certain embodiments of one or more of the above, the surgical implant is a transcutaneous implant having a portion that, after the surgical implant has been implanted, protrudes through the skin; and the plurality of parallel microgrooves are oriented circumferentially below the skin surface to induce contact guidance for soft tissue around the surgical implant, promote soft tissue attachment, inhibit ingrowth of soft tissue into stoma, and create a seal between the soft tissue and the surgical implant.
(75) In certain embodiments of one or more of the above, the plurality of parallel microgrooves are configured to inhibit soft tissue ingrowth across the microgrooves, inhibit scar tissue formation where bone is needed to regenerate, and induce contact guidance to promote bone growth along the microgrooves.
(76) Unless explicitly stated otherwise, each numerical value and range should be interpreted as being approximate as if the word “about” or “approximately” preceded the value or range.
(77) It will be further understood that various changes in the details, materials, and arrangements of the parts which have been described and illustrated in order to explain embodiments of this disclosure may be made by those skilled in the art without departing from embodiments of the disclosure encompassed by the following claims.
(78) In this specification including any claims, the term “each” may be used to refer to one or more specified characteristics of a plurality of previously recited elements or steps. When used with the open-ended term “comprising,” the recitation of the term “each” does not exclude additional, unrecited elements or steps. Thus, it will be understood that an apparatus may have additional, unrecited elements and a method may have additional, unrecited steps, where the additional, unrecited elements or steps do not have the one or more specified characteristics.
(79) The use of figure numbers and/or figure reference labels in the claims is intended to identify one or more possible embodiments of the claimed subject matter in order to facilitate the interpretation of the claims. Such use is not to be construed as necessarily limiting the scope of those claims to the embodiments shown in the corresponding figures.
(80) It should be understood that the steps of the exemplary methods set forth herein are not necessarily required to be performed in the order described, and the order of the steps of such methods should be understood to be merely exemplary. Likewise, additional steps may be included in such methods, and certain steps may be omitted or combined, in methods consistent with various embodiments of the disclosure.
(81) Although the elements in the following method claims, if any, are recited in a particular sequence with corresponding labeling, unless the claim recitations otherwise imply a particular sequence for implementing some or all of those elements, those elements are not necessarily intended to be limited to being implemented in that particular sequence.
(82) All documents mentioned herein are hereby incorporated by reference in their entirety or alternatively to provide the disclosure for which they were specifically relied upon.
(83) Reference herein to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the disclosure. The appearances of the phrase “in one embodiment” in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments necessarily mutually exclusive of other embodiments. The same applies to the term “implementation.”
(84) The embodiments covered by the claims in this application are limited to embodiments that (1) are enabled by this specification and (2) correspond to statutory subject matter. Non-enabled embodiments and embodiments that correspond to non-statutory subject matter are explicitly disclaimed even if they fall within the scope of the claims.
(85) As used herein and in the claims, the term “provide” with respect to an apparatus or with respect to a system, device, or component encompasses designing or fabricating the apparatus, system, device, or component; causing the apparatus, system, device, or component to be designed or fabricated; and/or obtaining the apparatus, system, device, or component by purchase, lease, rental, or other contractual arrangement.
(86) Unless otherwise specified herein, the use of the ordinal adjectives “first,” “second,” “third,” etc., to refer to an object of a plurality of like objects merely indicates that different instances of such like objects are being referred to, and is not intended to imply that the like objects so referred-to have to be in a corresponding order or sequence, either temporally, spatially, in ranking, or in any other manner.