Apparatus and method for evacuating very large volumes
11460034 · 2022-10-04
Assignee
Inventors
- Heiner Koesters (Itzehoe, DE)
- Joerg Temming (Itzehoe, DE)
- Soenke Siebels (Hamburg, DE)
- Daniel Kuehlein (Ellerau, DE)
Cpc classification
F04D19/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D19/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C6/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D25/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A target volume evacuation system includes a turbo compressor and a vacuum pump, the system being operable in a first configuration to reduce the target volume pressure from ambient to a first intermediate pressure, e.g. between 200 mbar and 50 mbar, and in a second configuration to further reduce the pressure from a second intermediate pressure, e.g. 10 mBar, to a target partial vacuum, e.g. between 0.1 and 1 mbar. The turbo compressor can be driven electrically or by fuel combustion, and can be a conventional or modified turbojet engine. A plurality of turbo compressors can be transitioned from parallel to series operation. The pressure can be reduced from the first to the second intermediate pressure by venting the target volume to a boom-tank volume and/or by configuring the turbo compressor system to provide backing to the vacuum pumping system. The invention is applicable to a hyperloop transport system.
Claims
1. An apparatus for establishing a target partial vacuum within a target volume, the system comprising: a turbo compressor system comprising a first turbo compressor, the turbo compressor system being operable during a first evacuation phase to reduce a pressure within the target volume from ambient pressure to a first intermediate pressure; a vacuum pumping system; and an interconnecting system operable under control of a controller to transition the interconnecting system between a first configuration and a second configuration, wherein; in the first configuration the turbo compressor system is in direct gas communication with the target volume; and in the second configuration the turbo compressor system is isolated from direct gas communication with the target volume, and the vacuum pumping system is in direct gas communication with the target volume.
2. The apparatus of claim 1, wherein the vacuum pumping system is operable during a final evacuation phase to reduce the pressure within the target volume from a second intermediate pressure to the target partial vacuum.
3. The apparatus of claim 1, wherein the turbo compressor system comprises a centrifugal turbo compressor.
4. The apparatus of claim 1, wherein the turbo compressor system comprises an axial turbo compressor.
5. The apparatus of claim 1, wherein the turbo compressor system comprises a turbo compressor having an impellor that is rotated by an electric motor.
6. The apparatus of claim 1, wherein the turbo compressor system comprises a turbine-driven turbo compressor having an impellor that is rotated by a gas-driven turbine driven by gas produced by combustion of a fuel.
7. The apparatus of claim 1, wherein the vacuum pumping system comprises at least one multi-stage pump that includes at least one of: a screw type vacuum blower; a “roots” type vacuum blower; an oil-sealed vacuum pump; a dry running vacuum pump; and a liquid ring pump.
8. The apparatus of claim 1, wherein the turbo compressor system further includes a gas ejector.
9. The apparatus of claim 1, wherein the turbo compressor system further includes an intercooler.
10. The apparatus of claim 1, wherein turbo compressor system further comprises a second turbo compressor, and wherein the interconnecting system is configured to transition the second turbo compressor from being connected in parallel with the first turbo compressor to being connected in series with the first turbo compressor.
11. The apparatus of claim 1, wherein the interconnecting system is configured to transition the first turbo compressor from a first configuration in which the first turbo compressor is in direct gas communication with the target volume to a second configuration in which the first turbo compressor is in gas communication with the vacuum pumping system and configured to provide backing to the vacuum pumping system.
12. A method for reducing a pressure in a target volume from ambient pressure to a target partial vacuum, the method comprising: A) providing an apparatus according to claim 1; B) configuring the interconnecting system in a first configuration whereby the turbo compressor system is in direct gas communication with the target volume; C) operating the turbo compressor system during an initial evacuation phase until a pressure within the target volume is reduced from ambient to a first intermediate pressure; D) configuring the interconnecting system in a second configuration whereby the turbo compressor system is isolated from direct gas communication with the target volume, and the vacuum pumping system is in direct gas communication with the target volume; and E) operating the apparatus during a final evacuation phase until the pressure in the target volume is reduced from a second intermediate pressure to the target partial vacuum.
13. The method of claim 12, wherein step B) further includes isolating the turbo compressor system from direct gas communication with the target volume during the final evacuation phase.
14. The method of claim 12, wherein: the turbo compressor system comprises a first turbo compressor and a second turbo compressor; the initial phase comprises a first initial phase and a second initial phase; and the method further comprising configuring the first and second turbo compressors in parallel during the first initial phase and configuring the first and second turbo compressors in series during the second initial phase.
15. The method of claim 12, wherein the target partial vacuum is a pressure between 0.1 mbar and 1 mbar.
16. The method of claim 12, wherein the first intermediate pressure is between 200 mbar and 50 mbar, and the second intermediate pressure is between 50 mbar and 10 mbar.
17. The method of claim 12, wherein the method further includes between steps C) and D): causing the interconnecting system to isolate the turbo compressor system from direct gas communication with the target volume; and causing the interconnecting system to connect the target volume in gas intercommunication with a boom-tank volume, said boom tank volume having an internal boom tank pressure before said connecting that is lower than the second intermediate pressure, thereby reducing the pressure within the target volume from the first intermediate pressure to the second intermediate pressure.
18. The method of claim 17, wherein the target volume is a segment of a multi-segment transportation tube of a hyperloop transportation system, and wherein the boom tank volume includes at least one segment of the transportation tube that is adjacent to the target volume.
19. The method of claim 12, wherein the method further includes between steps C) and D): connecting the vacuum pumping system in direct gas communication with the target volume; isolating the turbo compressor system from direct gas communication with the target volume, while configuring the turbo compressor system to provide backing to the vacuum pumping system; and operating the apparatus until the pressure within the target volume is reduced from the first intermediate pressure to the second intermediate pressure.
20. The method of claim 12, wherein the second intermediate pressure is equal to the first intermediate pressure.
21. The method of claim 12, wherein in the second configuration the vacuum pumping system is in direct gas communication with the target volume.
22. The method of claim 12, wherein in the second configuration the turbo compressor system is in direct gas communication with the target volume.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(15) The present invention is an efficient, cost-effective system and method for quickly and efficiently reducing the pressure within a very large volume from ambient to a target partial vacuum, which in embodiments is between 0.1 mbar and 1 mbar. Embodiments provide the required reduction in pressure without requiring a large surge in electrical power consumption. While the invention is sometimes described herein with reference to a hyperloop mass transportation system, it should be noted that the invention is not limited to use with a hyperloop system, but is applicable to any system that requires rapid evacuation of a very large volume of air or gas.
(16) With reference to
(17) In embodiments, the turbo compressor system 102 is operable to reduce pressure within the target volume 100 from ambient to below 200 mbar. In some of these embodiments, the turbo compressor system 102 is operable to reduce the pressure in the target volume 100 to below 100 mbar.
(18) With reference to
(19) In some embodiments, the impeller shafts 302 of the at least one turbo compressor are rotated by electric motors. With reference to
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(21) The present invention reduces the requirement for excess electrical power sources and cables, because the turbo compressor system 102 is much more efficient than conventional vacuum pumping systems 104 at near-ambient pressures. Turbojet embodiments and other embodiments that incorporate turbo pumps 300, 400 driven by combustion of a fuel further reduce or eliminate any need for excess electrical power during pump-down, because the pumping energy during the initial phase of a pump-down is mainly or entirely provided by combustion of a fuel, rather than by electric power.
(22) In various embodiments, the vacuum pumping system 104 comprises at least one vacuum pump, wherein the at least one vacuum pump can comprise at least one multi-stage pump that includes one or more screw and/or “roots” type vacuum blowers as a first and/or second stage, combined with one or more oil-sealed or dry running vacuum pumps and/or liquid ring pumps as secondary stages to provide compression against the atmospheric pressure in the surrounding ambient environment.
(23) Embodiments of the present invention provide the turbo compressor system on a vehicle that is suitable for transporting the turbo compressor system between a plurality of target volumes for use in pumping down the various target volumes as needed. Some embodiments include a suitable transportation infrastructure such as a rail system that runs parallel to a hyperloop tube. In other embodiments, the vehicle is capable and suitable for driving on conventional roadways. Examples include a tractor-pulled trailer or flatbed truck, as are commonly used for transporting heavy loads over conventional highways.
(24) In embodiments, fittings that are suitable for connecting and attaching the vehicle-mounted turbo compressor system are provided as part of each of the target volumes. In some embodiments, a supplementary vacuum pumping system is also provided on the vehicle and is used to supplement the partial vacuum maintenance vacuum pumping systems that are permanently associated with each of the target volumes, so as to further accelerate the pump down times. In various embodiments, the vehicle, turbo compressor system, and/or supplementary vacuum pumping system are remotely monitored and/or controlled.
(25) As is noted above, the turbo compressor system 102 and the vacuum pumping system 104 operate during a “pump down” to reduce the pressure within the target volume 100 from ambient pressure to a target partial vacuum, for example after the target volume 100 has been vented to ambient pressure for repair and maintenance and then re-sealed 600. In the initial phase of the pump down, the turbo compressor system 102 is primarily responsible for reducing the pressure from ambient to a first initial pressure, and during the final phase of the pump down the vacuum pumping system 104 is primarily responsible for reducing the pressure from a second intermediate pressure to the final target pressure.
(26) With reference to
(27) With reference to
(28) In some embodiments, the first and second intermediate pressures are equal, whereby the initial phase of the pump down is immediately followed by the final phase of the pump down, thereby omitting step 606 in
(29) In embodiments, the boom-tank volume 508 is at least 5-10 times larger than the target volume 100, and the second intermediate pressure is at least 10 times lower than the first intermediate pressure. In some of these embodiments, the first intermediate pressure is between approximately 200 mbar and approximately 50 mbar, and the second intermediate pressure is between 50 mbar and 10 mbar. In various embodiments, a boom tank vacuum pumping system 504 is in gas communication with the boom-tank volume 508, and operates together with the target volume vacuum pumping system 104 to reduce the pressure of the combined target volume 100 and boom-tank volume 508 from the second intermediate pressure to the target partial vacuum 608. Once the target partial vacuum has been achieved 608, the vacuum pumping systems 104, 504, continue to operate so as to maintain the combined target and boom-tank volumes 100, 508 at the target partial vacuum.
(30) Embodiments are applicable to a hyperloop system, wherein the target volume 100 is a single segment of a multi-segment transportation tube of the hyperloop system, and wherein the transportation tube is configured to enable isolation of the segments 100, 508 by closable divisions 506 provided between the segments 100, 508, for example when it is necessary to vent one of the segments 100 to perform maintenance. In some of these embodiments, the boom tank volume 508 comprises at least one additional segment of the hyperloop transportation tube that is adjacent to the target volume segment 100.
(31) In some embodiments, the first intermediate pressure is sufficiently high to directly support efficient operation of the turbo compressors without surges so that the turbo compressor(s) can operate directly on the target volume 100 during the entire initial phase of the pump down. In other embodiments, the initial pumping phase is divided into a first initial phase and a second initial phase. During the first initial phase the turbo compressor(s) operate directly on the target volume until the pressure drops to a minimum inlet pressure that is needed to sustain proper operation of the turbo compressors without surging, which can be between 700 mBar and 400 mBar. At that point valves are activated so as to reconfigure the turbo compressor system to be able to continue to reduce the target volume pressure until it reaches the first intermediate pressure, which can be between 200 mBar and 50 mBar.
(32) With reference to
(33) In the embodiment of
(34) With reference to
(35) By placing the two turbo compressors 704, 800 of
(36) As discussed above, during the final phase of the pump down, the vacuum pumping system 104 operates to further reduce the pressure within the target volume 100 from a second intermediate pressure, such as between about 50 mBar and about 10 mBar, to the target partial vacuum, which in embodiments is between 0.1 mbar and 1 mbar. In embodiments, for example due to implementation of gas ejectors and/or arrangement of turbo compressors in series, the first intermediate pressure is sufficiently low, e.g. about 50 mBar, to enable the vacuum pumping system 104 to operate. In other words, the first intermediate pressure is equal to the second intermediate pressure, and the second phase of the pump down begins immediately once the first phase is completed. In other embodiments, as discussed above with reference to
(37) In still other embodiments, elements of the vacuum pumping system and of the turbo compressor system work together to lower the pressure from the first intermediate pressure to the second intermediate pressure, after which the vacuum pumping system 104 assumes full responsibility to attain the target final pressure. As illustrated in
(38) Accordingly, in the embodiment of
(39) With reference to
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(41) Of course, the strategies that are illustrated in
(42) More specifically, during the first initial phase of the pump down in the embodiment of
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(44) The foregoing description of the embodiments of the invention has been presented for the purposes of illustration and description. Each and every page of this submission, and all contents thereon, however characterized, identified, or numbered, is considered a substantive part of this application for all purposes, irrespective of form or placement within the application. This specification is not intended to be exhaustive or to limit the invention to the precise form disclosed. Many modifications and variations are possible in light of this disclosure.
(45) Although the present application is shown in a limited number of forms, the scope of the invention is not limited to just these forms, but is amenable to various changes and modifications without departing from the spirit thereof. The disclosure presented herein does not explicitly disclose all possible combinations of features that fall within the scope of the invention. The features disclosed herein for the various embodiments can generally be interchanged and combined into any combinations that are not self-contradictory without departing from the scope of the invention. In particular, the limitations presented in dependent claims below can be combined with their corresponding independent claims in any number and in any order without departing from the scope of this disclosure, unless the dependent claims are logically incompatible with each other.